An oil tanker porcelain piece liftable elasticizer
By combining the lifting device of the oiler ceramic parts with the oiling device, dynamic control of the yarn is achieved during the yarn feeding and tail yarn retention processes of the texturing machine. This solves the problems of oil waste and yarn slippage, improves production efficiency and quality stability, and adapts to the high-efficiency and intelligent production of fully automatic texturing machines.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG JINGGONG INTELLIGENT TEXTILE MASCH CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-06-05
AI Technical Summary
The fixed structure of the existing texturing machine's oil roller causes the yarn to be unnecessarily oiled before entering the normal production process, resulting in oil waste and affecting the accuracy and efficiency of yarn loading. In particular, there is also the problem of extra oil consumption in the tail yarn process.
Design a texturing machine oil roller with liftable ceramic components. The oil roller lifting device and the oiling device are set up in parallel. The cylinder drives the support foot to lift or lower the guide ceramic component, realizing dynamic control of the yarn path. This ensures that the yarn automatically detaches from the oil roller when the yarn is fully loaded onto the bobbin or when the yarn tail is left. Combined with the toothed pattern design, the oiling efficiency and uniformity are improved.
Reduce oil consumption, prevent yarn slippage, improve the accuracy of automatic yarn feeding and fiber performance stability, reduce frictional resistance, optimize the production process, and adapt to the unmanned and high-efficiency production needs of fully automatic texturing machines.
Smart Images
Figure CN224325477U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of oiling equipment for texturing machines, and in particular to a texturing machine oiling tanker with liftable ceramic parts. Background Technology
[0002] Texturing machines, as key equipment in the textile machinery field, are mainly used to process untwisted yarns such as nylon, polyester (POY), and polypropylene into elastic yarns with medium to low elasticity through a false twisting process. During this process, after the untwisted yarns are false twisted and set, an appropriate oiling agent is applied through the texturing machine's oil roller. This oiling agent effectively improves the fiber's bundle properties and smoothness, and enhances its antistatic properties, thereby meeting the requirements of subsequent weaving processes.
[0003] Existing texturing machines generally employ a fixed structure design for the oiling guide ceramic parts. During the operation of a fully automatic texturing machine, when the yarn has completed full winding and needs to be fed, the yarn remains in contact with the oil roller because the guide ceramic parts cannot move. At this time, the newly fed yarn is unnecessarily oiled before entering the normal production process, resulting in oil waste. Furthermore, the smooth surface of the oiled yarn leads to insufficient friction between the yarn and mechanical parts during automatic feeding, causing slippage and inaccurate positioning, thus affecting the accuracy and efficiency of feeding. In addition, in the yarn tailing process, if the waste yarn sucked in by the yarn tailing device still passes through the fixed oil roller ceramic parts, it will also cause additional oil consumption.
[0004] In summary, the existing fixed guide ceramic structure of the texturing machine's oil roller has problems such as oil waste and reduced production efficiency and quality due to yarn slippage in the yarn feeding and tail yarn retention processes of the fully automatic texturing machine. There is an urgent need to propose an improved solution to solve these problems. Utility Model Content
[0005] In view of this, the present invention proposes a texturing machine oil roller with a liftable ceramic component. When the yarn has completed full winding and needs to be fed, the device will automatically lift the guide ceramic component, thereby lifting the yarn away from the oil roller. The above structure aims to solve some or all of the technical problems mentioned in the background art.
[0006] To achieve the above objectives, the technical solution of this utility model is implemented as follows:
[0007] A texturing machine oiler with liftable oiler ceramic parts includes an oiler ceramic parts lifting device and an oiling device. The oiler ceramic parts lifting device and the oiling device are arranged side by side and their positions are matched.
[0008] The oil tanker ceramic lifting device includes a base, support legs, a guide wire ceramic mounting seat, guide wire ceramic component A, a pin, a cylinder, a mounting plate, and a housing. The mounting plate is mounted on the housing, the cylinder is mounted inside the housing, the base is fixed on the mounting plate, the support legs are connected to the base via the pin, the guide wire ceramic mounting seat is located at the end of the support legs, the guide wire ceramic component A is mounted on the guide wire ceramic mounting seat, the actuating end of the cylinder abuts against the lower part of the support legs, and the guide wire ceramic component A is aligned with the oiling device.
[0009] The above structure establishes a cooperative relationship between the liftable guide ceramic component and the oiling device to achieve dynamic control of the yarn path. By arranging the oiling device and the lifting device side-by-side, it is ensured that the lifting action does not affect the basic function of the oiling device. The cylinder's actuating end abuts against the lower part of the support foot, establishing a power transmission path. The cylinder drives the support foot to rotate around the pin shaft, causing the guide ceramic component A to rise or fall, thus achieving the function of automatically lifting it off the oiling wheel when the yarn is fully loaded onto the bobbin.
[0010] In a structure that optimizes the aforementioned solution, the oil tanker ceramic component lifting device further includes a second pin and an angle bracket. The angle bracket is fixed to the lower part of the support foot by the second pin, and the actuating end of the cylinder is connected to the angle bracket by a fixing bolt. The second pin and the angle bracket form a rigid connection structure, converting the linear motion of the cylinder into the rotational driving force of the support foot, avoiding slippage or uneven force that may result from direct contact; the fixing bolt connection ensures lossless power transmission, improves the mechanical durability of the device, and adapts to the high-frequency operation requirements of the fully automatic texturing machine.
[0011] In a structure that optimizes the aforementioned solution, the oiling device includes an oil tank, an oiling shaft, an oiling support, and an oil wheel. The oiling support is fixed inside the oil tank, the oiling shaft is mounted on the oiling support, and the oil wheel is fixed on the oiling shaft. The guide ceramic component A is positioned to engage with the oil wheel. The oil tank contains the oil, and the oil wheel is fixed by the oiling shaft and the oiling support, forming a rotating component to ensure that the oil is evenly adhered to the yarn. The guide ceramic component A is positioned to engage with the oil wheel. Under normal operating conditions, the guide ceramic component guides the yarn to contact the oil wheel for oiling, and disengages when lifted, thus achieving on-demand oiling function switching.
[0012] In a structure that optimizes the aforementioned solution, the oiling device further includes an oil tank cover, which is disposed on the oil tank and has an elongated groove that mates with the position of the oiling wheel. The oil tank cover prevents oil evaporation and contamination by impurities, thereby improving oil utilization. The mate between the elongated groove and the oiling wheel ensures that the exposed part of the oiling wheel can contact the yarn guided by the guide ceramic component, without affecting the normal oiling process, while also providing space for lifting actions to avoid interference.
[0013] In a structure that optimizes the aforementioned solution, the guide ceramic component A has an annular groove in the middle. The annular groove provides a limiting track for the yarn, ensuring the stable direction of the yarn on the guide ceramic component, especially preventing the yarn from accidentally contacting the oil roller due to shaking during the lifting process, further reducing oil waste; the groove structure can also help control the contact angle between the yarn and the oil roller, optimizing the uniformity of oil application.
[0014] In a structure that optimizes the aforementioned solution, V-shaped grooves are formed at both ends of the oil groove, and the upper oil shaft is non-contactly positioned within these V-shaped grooves at both ends. The V-shaped grooves at both ends of the oil groove provide installation space for the upper oil shaft, facilitating quick installation and disassembly.
[0015] In a structure that optimizes the aforementioned solution, the outer circumferential surface of the oil tanker is provided with a surrounding toothed pattern. The toothed pattern on the outer circumferential surface of the oil tanker can significantly increase the contact area with the oil agent in the oil tank. The oil storage space formed by the grooves between the teeth can more efficiently adsorb and carry the oil agent when the oil tanker rotates. Especially when the oil tank level changes or the oil agent viscosity is high, the toothed structure can increase the oil carrying capacity through capillary action and mechanical adhesion, avoiding the "slippage" or insufficient oil carrying capacity problems caused by the surface tension of the oil agent on traditional smooth surfaces. When the toothed pattern contacts the yarn, the alternating contact between the tooth tips and grooves can evenly transfer the oil agent to the yarn surface, avoiding excessive or insufficient oil in certain areas, and improving the consistency of fiber bundle and antistatic properties. The efficient oil carrying capacity allows for a reduction in the oil agent level in the oil tank or a reduction in the oil agent concentration, reducing the amount of oil agent used while meeting the oiling quality requirements. At the same time, the directional oil guiding effect of the toothed pattern can prevent the oil agent from splashing or dripping when the oil tanker rotates, further improving the oil agent utilization rate.
[0016] In a structure that optimizes the aforementioned solution, the guide ceramic component A is disposed on the side of the guide ceramic component mounting base. Disposing the guide ceramic component on the side of the mounting base ensures that the lifting trajectory of the support leg during rotation avoids components such as the oil groove, guaranteeing smooth lifting action. Side mounting also facilitates adjustment of the relative position of the guide ceramic component and the oil roller, precisely controlling the contact / separation timing between the yarn and the oil roller, and improving the accuracy of automated control.
[0017] Compared to existing technologies, the texturing machine oil roller with liftable ceramic components described in this utility model enables the yarn to detach from contact with the oil roller at the start of doffing and bobbin changing. Specific beneficial effects are as follows:
[0018] The texturing machine oil roller described in this utility model features a liftable ceramic component. This lift device automatically detaches the yarn from the oil roller during full-bore loading or yarn tail loading processes. The toothed design of the oil roller improves oil application efficiency and reduces unnecessary oil consumption. By preventing yarn slippage after oiling and ensuring even oil application through the combination of the annular groove and toothed pattern, the accuracy of automatic yarn loading and fiber performance stability are enhanced. Simultaneously, the lifting function reduces yarn friction resistance and prevents clogging of the yarn suction device. Combined with a structure design that facilitates installation and maintenance, it optimizes equipment operation and maintenance. Its dynamic control of yarn contact with the oil roller meets the unmanned and high-efficiency production requirements of fully automatic texturing machines, significantly improving the automation and intelligence of the equipment. It demonstrates innovative advantages in many aspects, including saving oil and optimizing the production process. Attached Figure Description
[0019] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:
[0020] Figure 1 This is a schematic diagram of the structure of the texturing machine oil tanker with liftable ceramic parts as described in this utility model. Figure 1 .
[0021] Figure 2 This is a schematic diagram of the structure of the texturing machine oil tanker with liftable ceramic parts as described in this utility model. Figure 2 .
[0022] Figure 3 This is a schematic diagram of the operation of the texturing machine oil tanker with liftable ceramic parts as described in this utility model.
[0023] Figure 4 This is a schematic diagram of the structure of the oil tanker ceramic lifting device described in this utility model. Figure 1 .
[0024] Figure 5 This is a schematic diagram of the structure of the oil tanker ceramic lifting device described in this utility model. Figure 2 .
[0025] Figure 6 This is a schematic diagram of the oiling device described in this utility model. Figure 1 .
[0026] Explanation of reference numerals in the attached figures:
[0027] 1. Oil tanker ceramic lifting device; 2. Oiling device; 3. Yarn.
[0028] 101. Base, 102. Support foot, 103. Guide wire ceramic component mounting seat, 104. Guide wire ceramic component A, 105. Pin one, 106. Pin two, 107. Angle seat, 108. Cylinder, 109. Mounting plate, 110. Housing, 111. Fixing bolt.
[0029] 201. Oil tank; 202. Oil upper shaft; 203. Oil upper support; 204. Oil wheel; 205. Oil tank cover. Detailed Implementation
[0030] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0031] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0033] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0034] The texturing machine oiler with liftable oiler ceramic parts described in this utility model includes an oiler ceramic part lifting device 1 and an oiling device 2 arranged side by side and in matching positions, thereby realizing dynamic control of the oiling path of the yarn 3. The base 101 of the oiler ceramic part lifting device 1 is fixed to the middle of the mounting plate 109, providing a fulcrum for the support leg 102. The support leg 102 is hinged to the base 101 via a first pin 105. A guide ceramic part mounting seat 103 is provided at the upper end, and a guide ceramic part A104 is installed on its side. The annular groove in the middle is used to limit the yarn 3 and guide it to contact or separate from the oiler 204. In the power assembly, a cylinder 108 is fixed inside the housing 110, and its actuating end is connected to a corner seat 107 via a fixing bolt 111. The corner seat 107 is then slidably connected to the lower end of the support leg 102 via a second pin 106, realizing the transmission of "cylinder linear motion → support leg rotation". The oil tank 201 of the oiling device 2 contains the oil, and the V-shaped grooves at both ends engage with the oiling shaft 202 in a non-contact manner. The oil wheel 204 is fixed to the oiling support 203 via the oiling shaft 202. Its outer circumferential toothed grooves can carry the oil. The long groove on the oil tank cover 205 prevents the oil from evaporating and causing contamination, and also provides a channel for the yarn to contact the oil wheel. In terms of key structural coordination, during normal oiling, the cylinder 108 retracts, the support leg 102 presses down, and the guide ceramic component A104 guides the yarn 3 to contact the oil wheel 204 for even oiling. When the yarn is fully loaded or when leaving a tail yarn, the cylinder 108 push rod extends, driving the support leg 102 to rotate, and the guide ceramic component A104 rises by about 15-20mm to allow the yarn to detach from the oil wheel. At the same time, the toothed groove depth of the oil wheel 204 is 0.5-1mm and the tooth pitch is 2mm, optimizing the oil transfer. In the normal workflow, the yarn is positioned by the guide ceramic component A104 and then contacts the oil roller for oiling. During specific processes, the system triggers a cylinder to lift and cut off the oil supply, preventing oil waste and yarn slippage. Furthermore, this structure offers significant advantages: the long groove of the pin 106 and the support leg 102 ensures reliable transmission and adapts to high-frequency movements; the side mounting of the guide ceramic component A104 and the V-shaped groove design of the oil groove 201 enable rapid contact angle calibration and tool-free disassembly and assembly of the oil roller, greatly improving maintenance convenience. In summary, this embodiment effectively solves problems in relevant processes of a fully automatic texturing machine through mechanical linkage and functional design, meeting the needs of industrial production.
[0035] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A texturing machine oil tanker with liftable ceramic components, characterized in that: It includes a tanker ceramic lifting device (1) and an oiling device (2). The tanker ceramic lifting device (1) and the oiling device (2) are arranged side by side and their positions are matched. The oil tanker ceramic lifting device (1) includes a base (101), a support leg (102), a guide wire ceramic mounting seat (103), a guide wire ceramic A (104), a first pin (105), a cylinder (108), a mounting plate (109), and a housing (110). The mounting plate (109) is set on the housing (110), the cylinder (108) is set inside the housing (110), the base (101) is fixed on the mounting plate (109), the support leg (102) is connected to the base (101) through the first pin (105), the guide wire ceramic mounting seat (103) is set at the end of the support leg (102), the guide wire ceramic A (104) is set on the guide wire ceramic mounting seat (103), the actuating end of the cylinder (108) abuts against the lower part of the support leg (102), and the guide wire ceramic A (104) is positioned to cooperate with the oiling device (2).
2. The oil tanker with liftable ceramic parts according to claim 1, characterized in that: The oil tanker ceramic lifting device (1) also includes a second pin (106) and a corner seat (107). The corner seat (107) is fixed to the lower part of the support foot (102) by the second pin (106), and the actuating end of the cylinder (108) is connected to the corner seat (107) by a fixing bolt (111).
3. The oil tanker with liftable ceramic parts according to claim 1, characterized in that: The oiling device (2) includes an oil tank (201), an oiling shaft (202), an oiling support (203), and an oil wheel (204). The oiling support (203) is fixed inside the oil tank (201), the oiling shaft (202) is set on the oiling support (203), and the oil wheel (204) is fixed on the oiling shaft (202). The guide wire ceramic part A (104) is positioned to cooperate with the oil wheel (204).
4. The oil tanker with liftable ceramic parts according to claim 3, characterized in that: The oiling device (2) also includes an oil tank cover (205), which is set on the oil tank (201). The oil tank cover (205) has a long groove that matches the position of the oil tanker (204).
5. The oil tanker with liftable ceramic parts according to claim 1, characterized in that: The guide wire ceramic component A (104) has an annular groove in the middle.
6. The oil tanker with liftable ceramic parts according to claim 3, characterized in that: The oil groove (201) has V-shaped grooves at both ends, and the upper oil shaft (202) is non-contactly positioned in the V-shaped grooves at both ends.
7. The oil tanker with liftable ceramic parts according to claim 3, characterized in that: The outer circumferential surface of the tanker (204) is provided with a serrated pattern.
8. The oil tanker with liftable ceramic parts according to claim 1, characterized in that: The guide wire ceramic component A (104) is disposed on the side of the guide wire ceramic component mounting base (103).