Three-purpose valve spring elastic reinforcement structure for strong vibration environment

Abstract

The utility model discloses a three -way valve spring elastic enhancement structure for strong vibration environment, aims at solving the problem of low service life caused by the insufficient strength of ordinary helical spring and the lack of damping mechanism in the existing three -way valve. The structure includes elastic main body and damping mechanism, and the elastic main body is formed by the cross welding of multiple circular wave shape rings, which expands the stress area and uniformly distributes stress, improves the overall strength and fatigue resistance; the damping mechanism is composed of inner damping rod and outer damping strip, the inner damping rod is inserted into the damping groove of the outer damping strip, and the convex points of both are cross-distributed to form multi-contact friction damping, which converts vibration kinetic energy into heat energy consumption. Through the above design, the three -way valve spring improves the strength while maintaining good elasticity, reduces vibration transmission, prolongs the service life, and is suitable for strong vibration environment such as mine machinery.

Description

Technical Field

[0001] This utility model relates to the technical field of three-way valve components, specifically a spring elastic reinforcement structure for a three-way valve used in strong vibration environments. Background Technology

[0002] In high-vibration environments such as mining and construction machinery, the three-way valve, as a key component for controlling fluid flow and pressure regulation, directly affects the safe and stable operation of the equipment due to the performance of its internal spring. Currently, three-way valves generally use ordinary helical springs as their elastic core component. While this meets basic elastic reset requirements, it presents the following prominent problems:

[0003] Insufficient strength and easy fatigue failure: Ordinary helical springs are mostly made of conventional spring steel. Under high frequency and high intensity vibration conditions, the spring steel wire is subjected to repeated alternating stress, which easily causes stress concentration at the contact points between coils, leading to premature plastic deformation, cracks or even breakage.

[0004] Lack of damping and buffering exacerbates vibration transmission: Existing three-way valves do not have a targeted damping mechanism. During vibration, the springs rely solely on their own elastic deformation to absorb energy, which cannot effectively attenuate external impacts.

[0005] This results in a short lifespan for the entire spring, thus requiring improvement. Utility Model Content

[0006] The purpose of this invention is to provide a spring-elastic reinforcement structure for a three-way valve in a high-vibration environment, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a spring-elastic reinforcement structure for a three-way valve in a strong vibration environment, comprising an elastic body, wherein a damping mechanism is installed on the outer side of the elastic body;

[0008] The elastic body includes a base, a circular wave-shaped ring is placed inside the base, and a top ring is placed on top of the circular wave-shaped ring;

[0009] The damping mechanism includes a top block, which is fixedly connected to the top of the top ring. An inner damping rod is fixedly connected to the outer side of the top block, and an outer damping strip is inserted into the bottom of the inner damping rod. The inner side of the outer damping strip is fixedly connected to the outer wall of the base.

[0010] Preferably, the base has a through hole in the middle, and the base has a placement groove around the outer ring of the through hole, and the circular wave ring is placed in the placement groove.

[0011] Preferably, multiple circular wave rings are provided, and the multiple circular wave rings are stacked and cross-combined in the placement groove, and the multiple circular wave rings are welded together.

[0012] Preferably, a reinforcing ring is fixedly connected to the outer side of the inner damping rod near the top, and a damping groove is opened in the middle of the damping strip, with the inner damping rod inserted into the outer damping groove.

[0013] Preferably, the inner wall of the damping groove is densely and uniformly fixedly connected with first damping protrusions, and the outer side of the inner damping rod is densely and uniformly fixedly connected with second damping protrusions.

[0014] Preferably, the second damping protrusion on the outer side of the inner damping rod and the first damping protrusion on the inner side of the damping groove are distributed intersectingly.

[0015] Compared with the prior art, this utility model provides a spring-reinforced structure for a three-way valve in a high-vibration environment, which has the following beneficial effects:

[0016] 1. The three-way valve spring is reinforced with an elastic structure for high-vibration environments. Through a multi-circular wave-shaped ring superimposed and cross-welded elastic body design, the spring strength and fatigue resistance are significantly improved. The elastic body uses a structure of multiple superimposed and cross-welded circular wave-shaped rings. Compared to ordinary helical springs, its force-bearing area is increased, and the stress distribution is more uniform, effectively dispersing alternating stress under high-vibration environments. When the three-way valve is subjected to vibration and impact, the circular wave-shaped rings absorb energy through the elastic deformation of the wave-shaped structure. The superimposed rings support each other, preventing overload of a single ring. Simultaneously, the welding fixation enhances overall rigidity and prevents localized wear caused by relative sliding between rings.

[0017] 2. This high-vibration environment utilizes a three-way valve with a spring-reinforced structure. Through the interlocking of the inner damping rod and the outer damping strip's protrusions, a highly efficient damping and buffering system is constructed. In the damping mechanism, the inner damping rod is inserted into the damping groove of the outer damping strip, and the first and second damping protrusions of both are interlocked, forming multi-contact friction damping. The working principle is as follows: During strong vibrations, the elastic body extends and retracts, causing the top block to move up and down. The inner damping rod slides within the damping groove of the outer damping strip, and the interlocking protrusions collide and rub against each other, converting the vibration kinetic energy into heat energy. Simultaneously, the clearance between the inner wall of the damping groove and the inner damping rod restricts the lateral displacement of the spring. This design reduces vibration transmission efficiency, decreases wear on the valve core and seals, and, combined with the high strength of the elastic body, extends the overall service life of the three-way valve, improving equipment operational stability. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a top view of the overall structure of this utility model;

[0021] Figure 3 This is a schematic diagram showing the separation of the elastic main body.

[0022] Figure 4 This is a schematic diagram of one side of the damping mechanism;

[0023] Figure 5 for Figure 4 Enlarged structural diagram at point A in the middle.

[0024] In the diagram: 1. Elastic body; 11. Top ring; 12. Circular wave ring; 13. Base; 14. Placement groove; 15. Through hole; 2. Damping mechanism; 21. Top block; 22. Inner damping rod; 23. Outer damping strip; 24. Damping groove; 25. First damping protrusion; 26. Second damping protrusion; 27. Reinforcing ring. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] This utility model provides the following technical solution:

[0028] Example 1

[0029] Please see Figure 1-3 A spring-reinforced structure for a three-way valve in a high-vibration environment includes an elastic body 1 and a damping mechanism 2 installed on the outside of the elastic body 1.

[0030] The elastic body 1 includes a base 13, a circular wave ring 12 is placed inside the base 13, and a top ring 11 is placed on top of the circular wave ring 12;

[0031] The design of the elastic body 1, featuring multiple overlapping and cross-welded circular wave rings 12, significantly enhances the spring's strength and fatigue resistance. The elastic body 1 utilizes a structure where multiple overlapping and cross-welded circular wave rings 12 are combined and fixed. Compared to ordinary helical springs, this structure increases the force-bearing area and provides a more uniform stress distribution, effectively dispersing alternating stress under strong vibration environments. When the three-way valve is subjected to vibration and impact, the circular wave rings 12 absorb energy through the elastic deformation of their wave-shaped structure. The overlapping rings support each other, preventing overload of any single ring. Simultaneously, the welding and fixing enhances overall rigidity, preventing localized wear caused by relative sliding between rings.

[0032] The base 13 has a through hole 15 in the middle, and a placement groove 14 is formed on the outer ring of the through hole 15. The circular wave ring 12 is placed in the placement groove 14.

[0033] Multiple circular wave rings 12 are provided, and the multiple circular wave rings 12 are stacked and cross-combined in the placement groove 14, and the multiple circular wave rings 12 are welded together.

[0034] Example 2

[0035] Please see Figure 1-5 Furthermore, based on Embodiment 1, the damping mechanism 2 further includes a top block 21, which is fixedly connected to the top of the top ring 11. An inner damping rod 22 is fixedly connected to the outside of the top block 21, and an outer damping strip 23 is inserted into the bottom of the inner damping rod 22. The inner side of the outer damping strip 23 is fixedly connected to the outer wall of the base 13.

[0036] A high-efficiency damping buffer system is constructed by the cross-cooperation of the inner damping rod 22 and the outer damping strip 23. In the damping mechanism 2, the inner damping rod 22 is inserted into the damping groove 24 of the outer damping strip 23, and the first and second damping protrusions 26 of the two are cross-distributed to form multi-contact friction damping. The working principle is as follows: During strong vibration, the elastic body 1 extends and retracts, causing the top block 21 to move up and down. The inner damping rod 22 slides in the damping groove 24 of the outer damping strip 23. The cross-distributed protrusions collide and rub against each other, converting the vibration kinetic energy into heat energy for consumption. At the same time, the gap between the inner wall of the damping groove 24 and the inner damping rod 22 restricts the lateral displacement of the spring. This design can reduce the vibration transmission efficiency, reduce the wear of the valve core and seals, and, combined with the high strength characteristics of the elastic body 1, extend the overall service life of the three-way valve and improve the operational stability of the equipment.

[0037] A reinforcing ring 27 is fixedly connected to the outer side of the inner damping rod 22 near the top. A damping groove 24 is opened in the middle of the damping strip, and the inner damping rod 22 is inserted into the outer damping groove 24.

[0038] The inner wall of the damping groove 24 is densely and uniformly fixedly connected with first damping protrusions 25, and the outer side of the inner damping rod 22 is densely and uniformly fixedly connected with second damping protrusions 26.

[0039] The second damping protrusion 26 on the outer side of the inner damping rod 22 and the first damping protrusion 25 on the inner side of the damping groove 24 are interspersed.

[0040] In actual operation, when this device is used, the design of the elastic body 1, which consists of multiple overlapping and cross-welded circular wave rings 12, significantly improves the spring strength and fatigue resistance. The elastic body 1 adopts a structure in which multiple overlapping and cross-welded circular wave rings 12 are combined and fixed. Compared with ordinary helical springs, its force-bearing area is expanded and the stress distribution is more uniform, which can effectively disperse alternating stress under strong vibration environment. When the three-way valve is subjected to vibration and impact, the circular wave rings 12 absorb energy through the elastic deformation of the wave-shaped structure. The overlapping rings support each other, avoiding overload of a single ring. At the same time, the welding and fixing enhances the overall rigidity and prevents local wear caused by relative sliding between rings.

[0041] The inner damping rod 22 and the outer damping strip 23 interlock with each other to form a high-efficiency damping buffer system. In the damping mechanism 2, the inner damping rod 22 is inserted into the damping groove 24 of the outer damping strip 23, and the first and second damping protrusions 26 of the two are interlocked to form multi-contact friction damping. The working principle is as follows: During strong vibration, the elastic body 1 extends and retracts, causing the top block 21 to move up and down. The inner damping rod 22 slides in the damping groove 24 of the outer damping strip 23. The interlocked protrusions collide and rub against each other, converting the vibration kinetic energy into heat energy for consumption. At the same time, the gap between the inner wall of the damping groove 24 and the inner damping rod 22 restricts the lateral displacement of the spring. This design can reduce the vibration transmission efficiency, reduce the wear of the valve core and seals, and, combined with the high strength characteristics of the elastic body 1, extend the overall service life of the three-way valve and improve the operational stability of the equipment.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A spring-reinforced structure for a three-way valve in a high-vibration environment, comprising an elastic body (1), characterized in that: A damping mechanism (2) is installed on the outside of the elastic body (1); The elastic body (1) includes a base (13), a circular wave ring (12) is placed inside the base (13), and a top ring (11) is placed on top of the circular wave ring (12); The damping mechanism (2) includes a top block (21), which is fixedly connected to the top of the top ring (11). An inner damping rod (22) is fixedly connected to the outside of the top block (21), and an outer damping strip (23) is inserted into the bottom of the inner damping rod (22). The inner side of the outer damping strip (23) is fixedly connected to the outer wall of the base (13).

2. The spring-reinforced structure for a three-way valve in a high-vibration environment according to claim 1, characterized in that: The base (13) has a through hole (15) in the middle, and the base (13) has a placement groove (14) on the outer ring of the through hole (15), and the circular wave ring (12) is placed in the placement groove (14).

3. The elastically reinforced structure for a three-way valve spring in a high-vibration environment according to claim 1, characterized in that: Multiple circular wave rings (12) are provided, and multiple circular wave rings (12) are stacked and cross-combined in the placement groove (14), and multiple circular wave rings (12) are welded together.

4. The elastically reinforced structure for a three-way valve spring in a high-vibration environment according to claim 1, characterized in that: A reinforcing ring (27) is fixedly connected to the outer side of the inner damping rod (22) near the top. A damping groove (24) is opened in the middle of the damping strip. The inner damping rod (22) is inserted into the outer damping groove (24).

5. The elastically reinforced structure of a three-way valve spring for use in strong vibration environments according to claim 4, characterized in that: The inner wall of the damping groove (24) is densely and uniformly fixed with first damping protrusions (25), and the outer side of the inner damping rod (22) is densely and uniformly fixed with second damping protrusions (26).

6. The elastically reinforced structure of a three-way valve spring for use in strong vibration environments according to claim 5, characterized in that: The second damping protrusion (26) on the outer side of the inner damping rod (22) and the first damping protrusion (25) on the inner side of the damping groove (24) are intersected.

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