A yarn quality detection device

Abstract

The utility model relates to the technical field of yarn quality detection, and disclose a kind of yarn quality detection device, yarn quality detection device, including workbench, the surface middle part of workbench is connected with support plate by screw thread, the surface of support plate is rotatably connected with driving mechanism.The yarn quality detection device, by the setting of driving mechanism, when using, part yarn is placed in the placing groove of the surface of carrier plate, both sides are fixed using down pressure pad, then the driving motor of top is started, driving motor drives the rotation of the screw rod in tail end, realizes the height adjustment of carrier plate, carrier plate will stretch the tensiometer of two in bottom and the yarn of both sides in moving process, when yarn breaks, tensiometer sends the maximum stretching degree of yarn to the PLC controller of one side to display, to realize the accurate measurement of yarn tensile strength, compared with traditional manual measurement more convenient and accurate.

Description

Technical Field

[0001] This utility model relates to the field of yarn quality testing technology, and in particular to a yarn quality testing device. Background Technology

[0002] As a fundamental raw material in the textile industry, the quality of yarn directly determines the quality, performance, and market competitiveness of the final textiles. From everyday clothing to high-end functional fabrics, from home textiles to industrial textiles, every stage relies heavily on high-quality yarn. In garment manufacturing, fabrics made from high-quality yarn are soft to the touch, vibrant in color, comfortable to wear, and durable. In industrial fields, such as aerospace and automotive interiors, the high strength and stability of yarn are crucial to product safety and reliability. Therefore, ensuring that yarn quality meets standards and usage requirements is key to the smooth operation of the textile supply chain and the sustainable development of enterprises. Tensile strength is one of the core indicators for measuring yarn quality, reflecting the maximum stress value that yarn can withstand when stretched by external forces. Higher tensile strength means that the fibers within the yarn are tightly bonded and orderly arranged, possessing good toughness and resistance to damage. This allows the yarn to resist various external forces without breaking during subsequent weaving, dyeing, and other processing, as well as during the final use of the product, ensuring the integrity and durability of the product.

[0003] Traditional methods for testing yarn tensile strength often rely on manual operation. Using simple tensile testing equipment, operators manually apply tension and observe the scale readings at the point of yarn breakage to determine the tensile strength. This method is highly susceptible to human error; differences in operator technique, speed of force application, and force control lead to significant errors in the measurement results, making it difficult to guarantee the accuracy and consistency of the test data. Therefore, a yarn quality testing device is proposed. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this invention is to provide a yarn quality testing device that solves the problem of traditional yarn tensile strength testing methods mentioned in the background art, which often rely on manual operation. These methods involve using simple tensile testing equipment, where an operator manually applies tension and observes the scale reading at yarn breakage to determine tensile strength. This method is greatly affected by human factors; differences in operating techniques, force application speed, and force control among different operators lead to significant errors in the measurement results, making it difficult to guarantee the accuracy and consistency of the test data.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a yarn quality testing device, comprising a workbench, a support plate threadedly connected to the center of the workbench surface, a drive mechanism rotatably connected to the surface of the support plate, hydraulic rods fixedly connected to both sides of the workbench surface, a movable plate fixedly connected to the end of each hydraulic rod, two clamping plates fixedly connected to one side of the movable plate, a clamping mechanism threadedly connected to the surface of one clamping plate, the drive mechanism comprising a lead screw rotatably connected to the surface of the support plate, a drive motor fixedly connected to the end of the lead screw, a carrying plate threadedly connected to the surface of the lead screw, and two tension gauges mounted on the bottom of the carrying plate; the clamping mechanism comprising a threaded rod threadedly connected to the surface of the clamping plate, a rotating shaft rotatably connected to the bottom of the threaded rod, and a lower pressure pad fixedly connected to the bottom of the rotating shaft.

[0008] As a further embodiment of this utility model, a motor housing is fixedly connected to the surface of the drive motor, and the motor housing is fixedly connected to the top of the workbench. The motor housing serves to protect the drive motor.

[0009] As a further embodiment of this utility model, two placement grooves are formed on the surface of the carrying plate, and a limiting rod is slidably connected inside the carrying plate. The limiting rod serves to limit the movement of the carrying plate.

[0010] As a further embodiment of this utility model, a limiting hole is provided inside the movable plate, and a positioning rod is slidably connected inside the limiting hole. The positioning rod serves to position the movable plate.

[0011] As a further embodiment of this utility model, a PLC controller is electrically connected to one side of the tensile gauge via a power cord. The PLC controller is mounted on the surface of the workbench and, through the settings of the PLC controller, plays the role of analyzing, processing, and displaying the maximum tensile force.

[0012] As a further embodiment of this utility model, the top of the workbench has two ventilation openings, and an exhaust fan is installed inside the ventilation opening, which serves to provide ventilation.

[0013] As a further embodiment of this utility model, the bottom of the workbench is fixedly connected with four support legs, and the surface of the support legs is equipped with reinforcing ribs. The setting of the reinforcing ribs improves the stability of the support legs.

[0014] (III) Beneficial Effects

[0015] This utility model provides a yarn quality testing device, which has the following beneficial effects:

[0016] 1. This yarn quality testing device, through the setting of the drive mechanism, when in use, takes a portion of yarn and places it in the placement groove on the surface of the carrier plate, and fixes it on both sides with the lower pressure pads. Then, the drive motor at the top is started, and the drive motor drives the lead screw at the end to rotate, realizing the height adjustment of the carrier plate. During the movement of the carrier plate, it will stretch the two tension gauges at the bottom and the yarn on both sides. When the yarn breaks, the tension gauge sends the maximum tensile force of the yarn to the PLC controller on one side for display, thereby realizing accurate measurement of the yarn tensile strength. Compared with the traditional manual measurement, it is more convenient and accurate.

[0017] 2. This yarn quality inspection device, through the clamping mechanism, hydraulic rods, and moving plate, allows for the adjustment of the distance between the two lower pressure pads when inspecting a portion of the yarn due to differences in the sampled yarn length. The hydraulic rods on both sides of the worktable can be activated, which in turn moves the moving plate at the end of the hydraulic rod, thus enabling the installation and fixing of yarns of different lengths. This improves the flexibility of the equipment. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the drive mechanism structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the clamping mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the workbench structure of this utility model.

[0022] In the diagram: 1. Workbench; 2. Support plate; 3. Drive mechanism; 301. Lead screw; 302. Drive motor; 303. Loading plate; 304. Force gauge; 4. Hydraulic rod; 5. Moving plate; 6. Clamping plate; 7. Clamping mechanism; 701. Threaded rod; 702. Rotating shaft; 703. Lower pressure pad; 8. Motor housing; 9. Limit rod; 10. Positioning rod; 11. PLC controller; 12. Exhaust fan; 13. Support leg; 14. Reinforcing rib. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0024] Please see Figures 1 to 4This utility model provides a technical solution: a yarn quality testing device, including a workbench 1, a support plate 2 threadedly connected to the center of the surface of the workbench 1, and a drive mechanism 3 rotatably connected to the surface of the support plate 2. Through the drive mechanism 3, accurate measurement of yarn tensile strength is achieved, which is more convenient and accurate than traditional manual measurement. Hydraulic rods 4 are fixedly connected to both sides of the surface of the workbench 1, and a moving plate 5 is fixedly connected to the end of the hydraulic rod 4. Two clamping plates 6 are fixedly connected to one side of the moving plate 5, and one of the clamping plates 6 is threadedly connected to... The device includes a clamping mechanism 7. The clamping mechanism 7, hydraulic rod 4, and moving plate 5 improve the flexibility of the equipment. The drive mechanism 3 includes a lead screw 301 rotatably connected to the surface of the support plate 2. A drive motor 302 is fixedly connected to the end of the lead screw 301. A carrying plate 303 is threadedly connected to the surface of the lead screw 301. Two tension gauges 304 are installed at the bottom of the carrying plate 303. The clamping mechanism 7 includes a threaded rod 701 threadedly connected to the surface of the clamping plate 6. A rotating shaft 702 is rotatably connected to the bottom of the threaded rod 701. A lower pressure pad 703 is fixedly connected to the bottom of the rotating shaft 702.

[0025] A motor housing 8 is fixedly connected to the surface of the drive motor 302. The motor housing 8 is fixedly connected to the top of the workbench 1. The motor housing 8 serves to protect the drive motor 302.

[0026] The surface of the loading plate 303 has two placement slots, and the interior of the loading plate 303 is slidably connected to a limiting rod 9. The limiting rod 9 serves to limit the loading plate 303.

[0027] The movable plate 5 has a limit hole inside, and a positioning rod 10 is slidably connected inside the limit hole. The positioning rod 10 is used to position the movable plate 5.

[0028] One side of the tensile gauge 304 is electrically connected to a PLC controller 11 via a power cord. The PLC controller 11 is mounted on the surface of the workbench 1. Through the settings of the PLC controller 11, it plays the role of analyzing, processing and displaying the maximum tensile force.

[0029] Two ventilation openings are provided on the top of the workbench 1. An exhaust fan 12 is installed inside the ventilation opening, which serves the purpose of ventilation.

[0030] The bottom of the workbench 1 is fixedly connected with four support legs 13. The surface of the support legs 13 is equipped with reinforcing ribs 14, which improve the stability of the support legs 13.

[0031] In this invention, the working steps of the device are as follows:

[0032] First step: When using it, take a portion of the yarn and place it in the placement groove on the surface of the carrier plate 303. Fix it on both sides using the lower pressure pads 703. Then start the top drive motor 302. The drive motor 302 drives the end screw 301 to rotate, so that the height of the carrier plate 303 can be adjusted. During the movement of the carrier plate 303, it will stretch the two tension gauges 304 at the bottom and the yarn on both sides. When the yarn breaks, the tension gauge 304 sends the maximum tensile force of the yarn to the PLC controller 11 on one side for display.

[0033] The second step: When testing some yarns, since the sampled yarns have different lengths, the hydraulic rods 4 on both sides of the workbench 1 can be activated. The hydraulic rods 4 drive the moving plate 5 at the end to move, thereby adjusting the distance between the two lower pressure pads 703. In conjunction with the threaded rod 701 and the rotating shaft 702 at the top, yarns of different lengths can be installed and fixed.

[0034] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0035] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A yarn quality testing device, comprising a workbench (1), characterized in that: A support plate (2) is threadedly connected to the center of the surface of the workbench (1). A drive mechanism (3) is rotatably connected to the surface of the support plate (2). Hydraulic rods (4) are fixedly connected to both sides of the surface of the workbench (1). A moving plate (5) is fixedly connected to the end of the hydraulic rod (4). Two clamping plates (6) are fixedly connected to one side of the moving plate (5). A clamping mechanism (7) is threadedly connected to the surface of one of the clamping plates (6). The drive mechanism (3) includes a lead screw (301) rotatably connected to the surface of the support plate (2), a drive motor (302) is fixedly connected to the end of the lead screw (301), a loading plate (303) is threadedly connected to the surface of the lead screw (301), and two tension gauges (304) are installed at the bottom of the loading plate (303). The clamping mechanism (7) includes a threaded rod (701) threaded to the surface of the clamping plate (6), a rotating shaft (702) rotatably connected to the bottom of the threaded rod (701), and a lower pressure pad (703) fixedly connected to the bottom of the rotating shaft (702).

2. The yarn quality testing device according to claim 1, characterized in that: The surface of the drive motor (302) is fixedly connected to a motor housing (8), which is fixedly connected to the top of the workbench (1).

3. The yarn quality testing device according to claim 1, characterized in that: The surface of the carrier plate (303) has two placement slots, and the interior of the carrier plate (303) is slidably connected to a limit rod (9).

4. The yarn quality testing device according to claim 1, characterized in that: The movable plate (5) has a limiting hole inside, and a positioning rod (10) is slidably connected inside the limiting hole.

5. The yarn quality testing device according to claim 1, characterized in that: One side of the force gauge (304) is electrically connected to a PLC controller (11) via a power cord, and the PLC controller (11) is mounted on the surface of the workbench (1).

6. The yarn quality testing device according to claim 1, characterized in that: The workbench (1) has two ventilation openings on its top, and an exhaust fan (12) is installed inside the ventilation openings.

7. The yarn quality testing device according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to four support legs (13), and the surface of the support legs (13) is equipped with reinforcing ribs (14).

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