Energy-saving cable stranding and armor machine

Abstract

The utility model relates to the technical field of cabling armoring machine, the utility model provides an energy -saving type cabling armoring machine, including base, still including armoring machine body, support frame, support column, permanent magnet synchronous motor, reel and positioning mechanism, armoring machine body installs on the base, support frame fixedly arranged on the base and located one side of armoring machine body, support column rotatoryly arranged on the support frame, permanent magnet synchronous motor installs on the support frame, permanent magnet synchronous motor's output and support column fixed connection, the mounting opening is set up on the reel, and the reel is sleeved on the support column through the mounting opening, and the positioning mechanism sets up on the support column for positioning between support column and take -up reel, through above -mentioned technical scheme, for solving the technical problem of the replacement efficiency angle of taking -up reel in the prior art and the increase of resource loss.

Description

Technical Field

[0001] This utility model relates to the field of cable forming and armoring machine technology, specifically, to an energy-saving cable forming and armoring machine. Background Technology

[0002] Cable forming and armoring machines are key equipment used in wire and cable manufacturing to form and armor cables, playing an important role in the cable production process.

[0003] Its core functions consist of two parts: first, cabling, which involves twisting multiple insulated wire cores or already insulated cable units together according to a set twisting direction and pitch to form the cable core, thereby enhancing the stability of the cable structure; second, armoring, which involves wrapping the cable core with metal protective structures such as steel strips and steel wires, thereby improving the cable's mechanical strength and corrosion resistance, enabling it to adapt to different laying environments such as underground, underwater, and high-altitude.

[0004] Structurally, a cable forming and armoring machine typically consists of a stranding mechanism, an armor forming mechanism, a traction device, and a take-up device. These parts work together to ensure the orderly progress of the cable forming and armoring process.

[0005] However, during the cable winding process of the cable armoring machine, the take-up reel is usually fixed to the take-up frame with bolts. After the take-up reel is full, multiple bolts need to be removed one by one to disassemble and replace the take-up reel. The replacement efficiency is low. The armoring machine is generally not stopped during the replacement of the take-up reel because the armoring machine consumes a lot of electricity when it is turned on and off. This results in some cables not being wound up in time after being discharged. These cables are prone to loosening or tangling due to not being wound up in time. The tangled cables need to be cut off, which increases the loss of resources. Utility Model Content

[0006] To overcome the above-mentioned defects, this utility model provides an energy-saving cable forming and armoring machine to solve the technical problem of increased resource consumption due to the efficiency of taking-up reels in the prior art.

[0007] According to one aspect, at least one embodiment of the present invention provides an energy-saving cable-forming armoring machine, including a base, an armoring machine body, a support frame, a support column, a permanent magnet synchronous motor, a take-up reel, and a positioning mechanism. The armoring machine body is mounted on the base, the support frame is fixedly mounted on the base and located on one side of the armoring machine body, the support column is rotatably mounted on the support frame, the permanent magnet synchronous motor is mounted on the support frame, and the output end of the permanent magnet synchronous motor is fixedly connected to the support column. The take-up reel has an installation port, and the take-up reel is fitted onto the support column through the installation port. The positioning mechanism is disposed on the support column and is used to position the support column and the take-up reel.

[0008] Preferably, the positioning mechanism includes a positioning groove, a positioning block, and a synchronous moving mechanism. The side wall of the support column is provided with a plurality of positioning grooves. The positioning block is slidably disposed in the positioning groove. The synchronous moving mechanism is disposed between the positioning block and the support column and is used to drive the plurality of positioning blocks to move synchronously.

[0009] Furthermore, the synchronous movement mechanism includes a first cavity, a threaded tube, a threaded column, and a first rotation mechanism. The support column has two first cavities on one side of the positioning groove. A moving opening is provided between the first cavity and the positioning groove. The threaded tube is rotatably disposed in the first cavity. The threaded column is fixedly disposed on the side wall of the positioning block on one side of the moving opening. The threaded column extends into the threaded tube through threaded engagement. The first rotation mechanism is disposed in the support column and is used to drive multiple threaded tubes to rotate.

[0010] Furthermore, the first rotating mechanism includes a first bevel gear, a second bevel gear, and a second rotating mechanism. The first bevel gear is rotatably disposed on the side wall of the first cavity. The threaded tube passes through the first bevel gear and is fixedly connected to the first bevel gear. The second bevel gear is rotatably disposed on the side wall of the first cavity. The first bevel gear meshes with the second bevel gear. The second rotating mechanism is disposed in the support column and is used to drive multiple first bevel gears to rotate synchronously.

[0011] Furthermore, the second rotating mechanism includes a second cavity, a second gear, and a driving mechanism. The support column has a second cavity on one side of the first cavity. A first gear is rotatably arranged in the second cavity on one side of the first bevel gear. A connecting rod is fixedly arranged between the first gear and an adjacent first bevel gear. The second gear is rotatably arranged in the first cavity and meshes with the adjacent first gear. The driving mechanism is arranged on the support column and is used to drive the second gear to rotate.

[0012] Based on the above scheme, the driving mechanism includes a handwheel and a driving rod. The handwheel is rotatably mounted on the support column, and the driving rod is fixedly mounted between the handwheel and the second gear.

[0013] Based on the above scheme, an anti-slip pad is fixedly installed on the positioning block.

[0014] Based on the above scheme, an annular groove is provided at the end of the support column away from the support frame. The bottom of the annular groove is provided with external threads. An installation ring is installed in the annular groove through threaded engagement. The inner wall of the installation ring is provided with internal threads, so as to achieve threaded engagement with the annular groove.

[0015] The beneficial effects of the embodiments of this utility model are as follows:

[0016] 1. In this utility model, by setting up a positioning mechanism, the rotation of the handwheel can drive multiple positioning blocks to move, thereby pressing the positioning blocks against the inner wall of the take-up reel, and then positioning the take-up reel and the support column can be achieved by the friction between the positioning blocks and the take-up reel;

[0017] 2. In this utility model, by setting the mounting ring and the annular groove, the mounting ring can be installed in the annular groove through threaded engagement and pressed against the surface of the take-up reel, thereby facilitating the auxiliary positioning of the take-up reel. Thus, the installation and removal of the take-up reel can be achieved simply by turning the handwheel and the mounting ring, thereby improving the replacement efficiency of the take-up reel. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of an energy-saving cable-forming and armoring machine in one embodiment of the present invention;

[0020] Figure 2 for Figure 1 A schematic diagram of the support frame in the embodiment;

[0021] Figure 3 for Figure 1 A schematic diagram of the decomposed structure of the take-up reel and support column in the embodiment;

[0022] Figure 4 for Figure 1 A cross-sectional structural schematic diagram of the support column in the embodiment;

[0023] Figure 5 for Figure 4 A magnified schematic diagram of the structure at point A in the middle.

[0024] In the diagram: 1. Base; 2. Armoring machine body; 3. Support frame; 4. Support column; 5. Permanent magnet synchronous motor; 6. Take-up reel; 7. Positioning groove; 8. Positioning block; 9. First cavity; 10. Threaded tube; 11. Threaded column; 12. First bevel gear; 13. Second bevel gear; 14. Second cavity; 15. First gear; 16. Second gear; 17. Handwheel; 18. Drive rod; 19. Annular groove; 20. Mounting ring. Detailed Implementation

[0025] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.

[0026] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0027] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0029] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0031] like Figures 1-5 As shown, this invention illustrates an energy-saving cable-forming and armoring machine according to one embodiment of the present invention. The machine includes a base 1, an armoring machine body 2, a support frame 3, a support column 4, a permanent magnet synchronous motor 5, a winding reel, and a positioning mechanism. The armoring machine body 2 is mounted on the base 1. The support frame 3 is fixedly mounted on the base 1 and located on one side of the armoring machine body 2. The support column 4 is rotatably mounted on the support frame 3. A positioning ring is fixedly mounted on the side wall of the support column 4. The permanent magnet synchronous motor 5 is mounted on the support frame 3, and its output end is fixedly connected to the support column 4. The winding reel has an installation port, through which it is fitted onto the support column 4. The positioning mechanism is mounted on the support column 4 and is used to position the support column 4 relative to the winding reel 6.

[0032] Reference Figures 2-5 The positioning mechanism includes positioning grooves 7, positioning blocks 8, and a synchronous moving mechanism. Multiple positioning grooves 7 are formed on the side wall of the support column 4. The positioning blocks 8 are slidably disposed within the positioning grooves 7. The synchronous moving mechanism is disposed between the positioning blocks 8 and the support column 4, and is used to drive the multiple positioning blocks 8 to move synchronously. The synchronous moving mechanism includes a first cavity 9, a threaded tube 10, a threaded column 11, and a first rotating mechanism. Two first cavities 9 are formed on one side of the support column 4 located within the positioning grooves 7. A moving opening is formed between the first cavity 9 and the positioning groove 7. The threaded tube 10 is rotatably disposed within the first cavity 9. The side wall of the positioning block 8 is fixed on one side of the moving opening. A threaded post 11 is fixedly provided, which extends into the threaded tube 10 through threaded engagement. A first rotating mechanism is provided inside the support column 4 to drive multiple threaded tubes 10 to rotate. An anti-slip pad is fixedly provided on the positioning block 8. Specifically, the operation of the first rotating mechanism can drive the threaded tube 10 to rotate, and at the same time, the threaded engagement between the threaded tube 10 and the threaded post 11 can drive the positioning block 8 to move. The movement of the positioning block 8 can make the positioning block 8 press against the inner wall of the take-up reel 6, thereby facilitating the positioning between the support column 4 and the take-up reel 6 through the friction between the positioning block 8 and the take-up reel 6.

[0033] Reference Figures 2-5The first rotating mechanism includes a first bevel gear 12, a second bevel gear 13, and a second rotating mechanism. The first bevel gear 12 is rotatably mounted on the side wall of the first cavity 9. A threaded tube 10 passes through the first bevel gear 12 and is fixedly connected to it. The second bevel gear 13 is rotatably mounted on the side wall of the first cavity 9, and the first bevel gear 12 meshes with the second bevel gear 13. The second rotating mechanism is located inside the support column 4 and is used to drive multiple first bevel gears 12 to rotate synchronously. The second rotating mechanism includes a second cavity 14, a second gear 16, and a driving mechanism. The support column 4 has a second cavity 14 on one side of the first cavity 9. A first gear 15 is rotatably mounted inside the second cavity 14 on one side of the first bevel gear 12. The first gear 15 meshes with the adjacent first bevel gear 12. A connecting rod is fixedly installed between 2. A second gear 16 is rotatably installed in the first cavity 9. The second gear 16 meshes with the adjacent first gear 15. A drive mechanism is installed on the support column 4 to drive the second gear 16 to rotate. The drive mechanism includes a handwheel 17 and a drive rod 18. The handwheel 17 is rotatably installed on the support column 4. The drive rod 18 is fixedly installed between the handwheel 17 and the second gear 16. Specifically, the rotation of the handwheel 17 can drive the drive rod 18 and the second gear 16 to rotate. At the same time, the meshing of the second gear 16 with the first gear 15 drives the first gear 15 and the adjacent second bevel gear 13 to rotate. Furthermore, the meshing of the second bevel gear 13 with the first bevel gear 12 drives the first bevel gear 12 and the threaded tube 10 to rotate.

[0034] It should also be noted that the armored machine body model 2 can adopt the CLJ1250 / 3+2W type.

[0035] Reference Figures 2-4 The support column 4 has an annular groove 19 at the end away from the support frame 3. The bottom of the annular groove 19 is provided with external threads. An installation ring 20 is installed in the annular groove 19 through threaded engagement. The inner wall of the installation ring 20 is provided with internal threads, so that it can be threadedly engaged with the annular groove 19. Specifically, the installation ring 20 can be installed in the annular groove 19 through threaded engagement and pressed against the surface of the take-up reel 6, so as to facilitate auxiliary positioning of the take-up reel 6. Thus, the installation and removal of the take-up reel 6 can be achieved by simply rotating the handwheel 17 and the installation ring 20, thereby improving the replacement efficiency of the take-up reel 6.

[0036] In this embodiment, during use, the operator mounts the take-up reel 6 onto the support column 4. Then, the operator rotates the handwheel 17, which drives the drive rod 18 and the second gear 16 to rotate. Simultaneously, the meshing of the second gear 16 with the first gear 15 drives the first gear 15 and the adjacent second bevel gear 13 to rotate. Furthermore, the meshing of the second bevel gear 13 with the first bevel gear 12 drives the first bevel gear 12 and the threaded tube 10 to rotate. Simultaneously, the threaded engagement between the threaded tube 10 and the threaded column 11 moves the positioning block 8. The movement of the positioning block 8 allows it to press against the inner wall of the take-up reel 6, thus facilitating the positioning of the support column 4 and the take-up reel 6 through the friction between the positioning block 8 and the take-up reel 6. Afterwards, the operator installs the mounting ring 20 in the annular groove 19 through threaded engagement and presses it against the surface of the take-up reel 6, thus facilitating the auxiliary positioning of the take-up reel 6. Then, the operator winds the cable output from the armoring machine body 2 onto the take-up reel 6, while simultaneously controlling the permanent magnet synchronous motor 5 to operate. This allows the take-up reel 6 to rotate and take in the cable.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An energy-saving cable-laying and armoring machine, comprising a base (1), characterized in that, Also includes: Armored machine body (2), the armored machine body (2) is mounted on the base (1); Support frame (3), which is fixedly mounted on the base (1) and located on one side of the armored machine body (2); Support column (4), which is rotatably mounted on the support frame (3); A permanent magnet synchronous motor (5) is mounted on the support frame (3), and the output end of the permanent magnet synchronous motor (5) is fixedly connected to the support column (4); The take-up reel (6) has an installation port, and the take-up reel (6) is fitted onto the support column (4) through the installation port; A positioning mechanism is provided on the support column (4) for positioning the support column (4) and the take-up reel (6).

2. The energy-saving cable-forming and armoring machine according to claim 1, characterized in that, The positioning mechanism includes: Positioning groove (7): The side wall of the support column (4) is provided with multiple positioning grooves (7). Positioning block (8), which is slidably disposed in the positioning groove (7); A synchronous moving mechanism is provided between the positioning block (8) and the support column (4) to drive multiple positioning blocks (8) to move synchronously.

3. The energy-saving cable-laying and armoring machine according to claim 2, characterized in that, The synchronous movement mechanism includes: The first cavity (9) is provided with two first cavities (9) on one side of the positioning groove (7) and the support column (4) is located in the first cavity (9) and the positioning groove (7). A movable opening is provided between the first cavity (9) and the positioning groove (7). A threaded tube (10) is rotatably disposed within the first cavity (9); A threaded post (11) is fixedly provided on the side wall of the positioning block (8) on one side of the moving port. The threaded post (11) extends into the threaded tube (10) through threaded engagement. The first rotating mechanism is disposed inside the support column (4) and is used to drive the plurality of threaded tubes (10) to rotate.

4. The energy-saving cable-laying and armoring machine according to claim 3, characterized in that, The first rotating mechanism includes: The first bevel gear (12) is rotatably mounted on the side wall of the first cavity (9), and the threaded tube (10) passes through the first bevel gear (12) and is fixedly connected to the first bevel gear (12). The second bevel gear (13) is rotatably disposed on the side wall of the first cavity (9), and the first bevel gear (12) meshes with the second bevel gear (13); The second rotating mechanism is disposed inside the support column (4) and is used to drive multiple first bevel gears (12) to rotate synchronously.

5. The energy-saving cable-laying and armoring machine according to claim 4, characterized in that, The second rotating mechanism includes: The second cavity (14) is provided on one side of the first cavity (9) by the support column (4). A first gear (15) is rotatably provided on one side of the first bevel gear (12) in the second cavity (14). A connecting rod is fixedly provided between the first gear (15) and the adjacent first bevel gear (12). The second gear (16) is rotatably disposed in the first cavity (9), and the second gear (16) meshes with the adjacent first gear (15); A drive mechanism is provided on the support column (4) for driving the second gear (16) to rotate.

6. The energy-saving cable-laying and armoring machine according to claim 5, characterized in that, The drive mechanism includes: Handwheel (17), which is rotatably mounted on the support column (4); A drive rod (18) is fixedly disposed between the handwheel (17) and the second gear (16).

7. An energy-saving cable-laying and armoring machine according to claim 6, characterized in that, An anti-slip pad is fixedly installed on the positioning block (8).

8. An energy-saving cable-laying and armoring machine according to claim 7, characterized in that, The support column (4) has an annular groove (19) at one end away from the support frame (3). The bottom of the annular groove (19) is provided with an external thread, and an installation ring (20) is installed in the annular groove (19) through threaded engagement.

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