A flexible cable wrapping machine

Abstract

The utility model relates to a wrapping equipment technical field especially relates to a kind of flexible cable wrapping machine, including mounting plate, take-up roll, motor one, wrapping mechanism, guide wheel, motor one, wrapping mechanism is installed on mounting plate, guide wheel is installed on mounting plate by pivot, take-up roll is installed on the pivot of motor one,the flexible cable wrapping machine further include floating plate, pneumatic cylinder, feed mechanism, pneumatic cylinder is invertedly fixed on mounting plate, the telescopic link of pneumatic cylinder connects floating plate, wrapping mechanism, feed mechanism are respectively arranged in the left and right sides of floating plate, take-up roll is set in mounting plate top, guide wheel is respectively set one in the two sides of floating plate, the wire core of flexible cable is sequentially passed through feed mechanism, guide wheel, wrapping mechanism and then is wound on take-up roll.This wrapping machine can reduce the break of wrapping tape, fundamentally solve the problem of break affecting work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of wrapping equipment technology, and in particular to a flexible cable wrapping machine. Background Technology

[0002] A cable wrapping machine is a device that wraps tape around the surface of a cable core. During the wrapping process, the tape often breaks due to the tape being wrapped too tightly or the cable shaking, requiring manual reconnection of the tape, which affects work efficiency.

[0003] To improve work efficiency, the prior art, according to the invention patent with authorization announcement number CN116564626B, discloses a power cable fire-resistant mica tape wrapping machine, which includes an operating body. The operating body includes a wrapping box, and the wrapping box is rotatably connected to a wrapping disc via a track set inside it. The end face of the wrapping disc is fixedly connected to an internal box, which can improve the speed of wrapping tape replacement.

[0004] In the process of developing this utility model, the inventors discovered that the prior art has at least the following problems: The prior art allows for the replacement of the mica disc during the wrapping process, achieving the purpose of replacing the wrapping tape and improving work efficiency. However, it still cannot prevent the wrapping tape from breaking. When the wrapping tape breaks, it is necessary to pull the cable core back in the reverse direction and replace the mica disc again, which still affects work efficiency due to the broken tape. Summary of the Invention

[0005] This invention addresses the shortcomings of existing technologies by developing a flexible cable wrapping machine. This wrapping machine can reduce cable breakage and fundamentally solve the problem of cable breakage affecting work efficiency.

[0006] The technical solution to the technical problem solved by this utility model is as follows: An embodiment of this utility model provides a flexible cable wrapping machine for wrapping tape around the outside of a flexible cable core. It includes a mounting plate, a take-up roller, a motor, a wrapping mechanism, and a guide wheel. The motor and wrapping mechanism are mounted on the mounting plate, and the guide wheel is mounted on the mounting plate via a rotating shaft. The take-up roller is mounted on the rotating shaft of the motor. The flexible cable wrapping machine also includes a floating plate, a cylinder, and a feeding mechanism. The cylinder is fixed upside down on the mounting plate, and its extension rod is connected to the floating plate. The wrapping mechanism and the feeding mechanism are respectively located on the floating plate. On the left and right sides of the plate, take-up rollers are set on the top of the mounting plate, and guide wheels are set on both sides of the floating plate. The core of the flexible cable passes through the feeding mechanism, guide wheels, and wrapping mechanism in sequence and then winds onto the take-up rollers. The wrapping mechanism includes a first rotating wheel, a second rotating wheel, a transmission belt, a third motor, a bearing seat, and a wire roller. The third motor and the bearing seat are mounted on the mounting plate. The first rotating wheel is mounted on the output shaft of the third motor. The second rotating wheel is mounted in the bearing seat through a bearing. The transmission belt connects the first rotating wheel and the second rotating wheel. A through circular hole is set in the center of the second rotating wheel. The wire roller is vertically mounted on the top surface of the second rotating wheel through a rotating shaft.

[0007] As an optimization, a guiding mechanism is also provided between the floating plate and the mounting plate. The guiding mechanism includes a guide rail and a guide sleeve. The guide rail is mounted on the mounting plate, and the guide sleeve is mounted on the guide rail and connected to the floating plate. The guiding mechanism can improve the stability of the floating plate during movement.

[0008] As an optimization, the flexible cable wrapping machine also includes a column, with a fixing plate at the bottom of the column and fixing holes on the fixing plate. A mounting plate is fixed to the top of the column. The column is fixed to the workshop floor through the fixing holes on the fixing plate.

[0009] As an optimization, the wrapping mechanism also includes a top plate, which is a circular plate. A rotating wheel is connected to the bottom of the top plate, and a through circular hole is provided in the center of the top plate.

[0010] As an optimization, the top plate is provided with guide holes, and the top opening of the guide holes is chamfered.

[0011] As an optimization, the first and second rotating wheels are pulleys or synchronous pulleys, and the transmission belt is a belt or synchronous pulley.

[0012] As an optimization, a thrust bearing is provided between the second rotor and the bearing housing.

[0013] As an optimization, the feeding mechanism includes a second motor, a feed roller, and a pressure roller. The second motor is fixed to the back of the mounting plate, and its output shaft passes through the mounting plate and connects to the feed roller. The pressure roller is mounted on the mounting plate via a rotating shaft, and the feed roller and pressure roller are in contact. The cable core passes through the gap between the feed roller and the pressure roller, which clamps the cable core. Rotation of the feed roller controls the feeding of the cable core.

[0014] The effects provided in the utility model description are merely those of the embodiments, and not all the effects of the utility model. The above technical solution has the following advantages or beneficial effects:

[0015] 1. By setting up a floating plate and a cylinder, the extension rod of the cylinder extends and pushes the floating plate downward, which can tighten the core of the flexible cable, prevent the core of the flexible cable from shaking, reduce tape breakage, and improve work efficiency.

[0016] 2. By setting a guide mechanism between the floating plate and the mounting plate, the stability of the floating plate during movement can be improved.

[0017] 3. By setting a top plate and a guide hole on the top plate, with the top opening of the guide hole chamfered, the strap can be guided and tightened, reducing the risk of strap breakage. Attached Figure Description

[0018] Figure 1 This is a front view of one embodiment of the present invention.

[0019] Figure 2 , Figure 3 , Figure 4 This is a perspective view of one embodiment of the present utility model.

[0020] Figure 5 for Figure 2 A magnified view of a portion of region D.

[0021] Figure 6 for Figure 3 A magnified view of a portion of region E in the middle.

[0022] Figure 7 for Figure 4 A magnified view of a portion of region F in the middle.

[0023] Figure 8 This is a left view of the wrapping mechanism in one embodiment of the present invention.

[0024] Figure 9 for Figure 8 Enlarged cross-sectional view along the JJ direction.

[0025] The components include: column 1, mounting plate 2, floating plate 3, cylinder 4, take-up roller 5, motor 1 6, wrapping mechanism 7, feeding mechanism 8, guide wheel 9, rotating wheel 1 71, rotating wheel 2 72, transmission belt 73, motor 3 74, bearing seat 76, top plate 77, wire roller 78, motor 2 81, feeding roller 82, and pressure roller 83. Detailed Implementation

[0026] To clearly illustrate the technical features of this solution, the invention will be described in detail below through specific implementation methods and in conjunction with the accompanying drawings.

[0027] Figures 1 to 9 As one embodiment of this utility model, such as Figure 1As shown, a flexible cable wrapping machine is used to wrap tape around the outside of the flexible cable core. It includes a mounting plate 2, a take-up roller 5, a motor 6, a wrapping mechanism 7, and a guide wheel 9. The motor 6 and the wrapping mechanism 7 are mounted on the mounting plate 2. The guide wheel 9 is mounted on the mounting plate 2 via a rotating shaft. The take-up roller 5 is mounted on the rotating shaft of the motor 6. The flexible cable wrapping machine also includes a floating plate 3, a cylinder 4, and a feeding mechanism 8. The cylinder 4 is fixed upside down on the mounting plate 2, and its extension rod is connected to the floating plate 3. The wrapping mechanism 7 and the feeding mechanism 8 are respectively located on the left and right sides of the floating plate 3. The take-up roller 5 is located on the top of the mounting plate 2. One guide wheel 9 is located on each side of the floating plate 3. The flexible cable core passes sequentially through the feeding mechanism 8, the guide wheel 9, and the wrapping mechanism 7 before being wrapped around the take-up roller 5. A guiding mechanism is also provided between the floating plate 3 and the mounting plate 2. The guiding mechanism includes a guide rail and a guide sleeve. The guide rail is mounted on the mounting plate 2, and the guide sleeve is mounted on the guide rail and connected to the floating plate 3. The guiding mechanism improves the stability of the floating plate 3 during movement. The flexible cable wrapping machine also includes a column 1, with a fixing plate at its bottom and fixing holes on the fixing plate. A mounting plate 2 is fixed to the top of the column 1. The column 1 is fixed to the workshop floor via the fixing holes on the fixing plate.

[0028] like Figure 5 , Figure 6 As shown, the wrapping mechanism 7 includes a first rotating wheel 71, a second rotating wheel 72, a transmission belt 73, a third motor 74, a bearing seat 76, and a thread roller 78. The third motor 74 and the bearing seat 76 are mounted on the mounting plate 2. The first rotating wheel 71 is mounted on the output shaft of the third motor 74. The second rotating wheel 72 is mounted in the bearing seat 76 via a bearing. The transmission belt 73 connects the first rotating wheel 71 and the second rotating wheel 72. The second rotating wheel 72 has a through hole at its center. The thread roller 78 is vertically mounted on the top surface of the second rotating wheel 72 via a rotating shaft. The wrapping mechanism 7 also includes a top plate 77, which is a circular plate. The second rotating wheel 72 is connected to the bottom of the top plate 77, and the second rotating wheel 72 has a through hole at its center. The thread roller 78 is cylindrical and has a through hole at its center. The thread roller 78 is mounted on the second rotating wheel 72 via a rotating shaft and can rotate around the rotating shaft. The cable core to be wound passes sequentially through the central holes of roller 2 72 and top plate 77. The wrapping tape on roller 78 passes through the guide hole on top plate 77 and then wraps around the cable core above top plate 77. Simultaneously, motor 3 74 drives roller 2 72 to rotate, thereby causing roller 78 to rotate around the flexible cable core, achieving winding of the flexible cable core. The top plate 77 is provided with guide holes, the top opening of which is chamfered. By providing the top plate 77 and the guide holes with chamfered top openings, the wrapping tape can be guided and tightened, reducing the risk of tape breakage. Rollers 1 71 and 2 72 are pulleys, and the transmission belt 73 is a belt.

[0029] like Figure 9 As shown, a thrust bearing is provided between the second rotor 72 and the bearing housing 76.

[0030] like Figure 7 As shown, the feeding mechanism 8 includes a second motor 81, a feed roller 82, and a pressure roller 83. The second motor 81 is fixed to the back of the mounting plate 2. The output shaft of the second motor 81 passes through the mounting plate 2 and connects to the feed roller 82. The pressure roller 83 is mounted on the mounting plate 2 via a rotating shaft, and the feed roller 82 and the pressure roller 83 are in close contact. The cable core passes through the gap between the feed roller 82 and the pressure roller 83, and the feed roller 82 and the pressure roller 83 clamp the cable core. The rotation of the feed roller 82 controls the feeding of the cable core.

[0031] The flexible cable core is pulled out from the pay-off roller, passes through the feeding mechanism 8, and then enters the wrapping mechanism 7 under the guidance of the guide wheel 9 for winding. After winding, it is guided by the guide wheel 9 and finally wound onto the take-up roller 5. The rotation of the motor 6 drives the take-up roller 5 to rotate and take in the cable. There are two reasons for tape breakage: one is that the tape is too tight, which can be adjusted by adjusting the tension of the tape; the other is that the flexible cable core shakes, causing changes in the tension of the tape. By setting up a floating plate 3 and a cylinder 4, the telescopic rod of the cylinder 4 extends and pushes the floating plate 3 downward, which can tighten the flexible cable core, avoid the shaking of the flexible cable core, prevent tape breakage, and improve work efficiency.

[0032] Although the specific embodiments of the utility model have been described above in conjunction with the accompanying drawings, this is not intended to limit the scope of protection of the utility model. Based on the technical solution of the utility model, various modifications or variations that can be made by those skilled in the art without creative effort are still within the scope of protection of the utility model.

Claims

1. A flexible cable wrapping machine for wrapping tape around the outside of a flexible cable core, comprising a mounting plate (2), a take-up roller (5), a motor (6), a wrapping mechanism (7), and a guide wheel (9), wherein the motor (6) and the wrapping mechanism (7) are mounted on the mounting plate (2), the guide wheel (9) is mounted on the mounting plate (2) via a rotating shaft, and the take-up roller (5) is mounted on the rotating shaft of the motor (6), characterized in that: The flexible cable wrapping machine also includes a floating plate (3), a cylinder (4), and a feeding mechanism (8). The cylinder (4) is fixed upside down on the mounting plate (2). The telescopic rod of the cylinder (4) is connected to the floating plate (3). The wrapping mechanism (7) and the feeding mechanism (8) are respectively set on the left and right sides of the floating plate (3). The take-up roller (5) is set on the top of the mounting plate (2). One guide wheel (9) is set on each side of the floating plate (3). The core of the flexible cable passes through the feeding mechanism (8), the guide wheel (9), and the wrapping mechanism (7) in sequence and then wraps around the take-up roller (5). (7) Includes a first rotating wheel (71), a second rotating wheel (72), a transmission belt (73), a third motor (74), a bearing seat (76), and a wire roller (78). The third motor (74) and the bearing seat (76) are mounted on the mounting plate (2). The first rotating wheel (71) is mounted on the output shaft of the third motor (74). The second rotating wheel (72) is mounted in the bearing seat (76) through a bearing. The transmission belt (73) connects the first rotating wheel (71) and the second rotating wheel (72). The center of the second rotating wheel (72) is provided with a through circular hole. The wire roller (78) is vertically mounted on the top surface of the second rotating wheel (72) through a rotating shaft.

2. The flexible cable wrapping machine according to claim 1, characterized in that, A guide mechanism is also provided between the floating plate (3) and the mounting plate (2). The guide mechanism includes a guide rail and a guide sleeve. The mounting plate (2) is equipped with a guide rail, and the guide sleeve is installed on the guide rail. The guide sleeve is connected to the floating plate (3).

3. A flexible cable wrapping machine according to claim 1, characterized in that, The flexible cable wrapping machine also includes a column (1), a fixing plate is provided at the bottom of the column (1), a fixing hole is provided on the fixing plate, and an mounting plate (2) is fixed to the top of the column (1).

4. A flexible cable wrapping machine according to claim 1, characterized in that, The wrapping mechanism (7) also includes a top plate (77), which is a circular plate. The bottom of the top plate (77) is connected to the rotating wheel (72), and a through circular hole is provided in the center of the top plate (77).

5. A flexible cable wrapping machine according to claim 4, characterized in that, The top plate (77) is provided with a guide hole, and the top opening of the guide hole is chamfered.

6. A flexible cable wrapping machine according to claim 1, characterized in that, The first rotating wheel (71) and the second rotating wheel (72) are pulleys or synchronous pulleys, and the transmission belt (73) is a belt or synchronous pulley.

7. A flexible cable wrapping machine according to claim 1, characterized in that, A thrust bearing is provided between the second impeller (72) and the bearing housing (76).

8. A flexible cable wrapping machine according to claim 1, characterized in that, The feeding mechanism (8) includes a second motor (81), a feeding roller (82), and a pressure roller (83). The second motor (81) is fixed on the back of the mounting plate (2). The output shaft of the second motor (81) passes through the mounting plate (2) and connects to the feeding roller (82). The pressure roller (83) is mounted on the mounting plate (2) through a rotating shaft. The feeding roller (82) and the pressure roller (83) are in contact.

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