A servo fault brake control system

By designing a servo fault braking control system, the circuit is disconnected when the servo driver fails using a coil and a control switch, thereby achieving the holding brake of the servo motor and solving the safety accidents and product quality problems caused by servo driver failure.

CN224329402UActive Publication Date: 2026-06-05SHANXI BEST MASCH MFG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANXI BEST MASCH MFG CO LTD
Filing Date
2025-05-30
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

When the servo drive malfunctions, it cannot effectively control the servo motor to apply the brakes, leading to safety accidents or product quality defects.

Method used

Design a servo fault braking control system that uses a coil and control switch to disconnect the circuit and lock the servo motor brake coil when the servo driver fails, thereby achieving a holding brake.

Benefits of technology

Effective braking of the servo motor in the event of a servo driver failure, preventing safety accidents and product quality defects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to servo motor control technical field discloses a kind of servo fault brake control systems, including control panel, and control panel is equipped with suction coil, control switch and light emitting diode, the both ends of suction coil are respectively connected with first pin and second pin, and first pin and second pin are connected with servo driver, control switch is located in the side of suction coil, and control switch is normally closed switch, one end of control switch is connected with third pin, the other end is connected with fourth pin and resistance, one end of third pin is connected with constant voltage source, the other end of resistance is connected with light emitting diode, the other end of light emitting diode is respectively connected with fifth pin and sixth pin, fourth pin and fifth pin are connected with the brake coil of servo motor, and sixth pin is connected with the other end of constant voltage source or ground connection.The utility model can brake brake when servo driver fails to servo motor, to prevent the generation of safety accident or cause product quality flaw.
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Description

Technical Field

[0001] This utility model relates to the field of servo motor control technology, and in particular to a servo fault braking control system. Background Technology

[0002] Servo drives, as drive control units in industrial automation and robotics, are the foundation of the entire motion control system. Because the permanent magnet servo motor controlled by the servo drive can transmit energy back to the servo drive through the driven object during different load characteristics, braking, or deceleration, this increased interference can lead to servo drive failure. In such cases, the servo drive cannot effectively control the servo motor for braking, resulting in safety accidents or product quality defects. Utility Model Content

[0003] Therefore, the purpose of this utility model is to provide a servo fault braking control system that can apply a brake to the servo motor when the servo driver fails, thereby preventing safety accidents or avoiding product quality defects.

[0004] To achieve the aforementioned objectives of this utility model, the technical solution adopted is as follows:

[0005] A servo fault braking control system includes a control board. The control board is equipped with a pull-in coil, a control switch, and a light-emitting diode (LED). The pull-in coil has a first pin and a second pin connected to its two ends, respectively. The first and second pins are connected to the CN1 port of a servo driver. The control switch is located on one side of the pull-in coil and is a normally closed switch. One end of the control switch is connected to a third pin, and the other end is connected to a fourth pin and a resistor. The third pin is connected to one end of a constant voltage source. The other end of the resistor is connected to the LED. The other end of the LED is connected to a fifth pin and a sixth pin. The fourth and fifth pins are connected to the brake coil of a servo motor, and the sixth pin is connected to the other end of the constant voltage source or grounded.

[0006] When the servo driver is working normally, no current flows through the pull-in coil, the control switch is closed, and the fourth and fifth pins output the working voltage. One end of the brake coil of the servo motor is connected to a constant voltage source of +24V, and the other end is connected to 0V. When the brake coil is energized, the motor spindle is released, the servo motor is in normal operation, and the LED is lit.

[0007] When the servo driver alarms due to a fault, the coil is energized and generates magnetism. At this time, the coil will exert an attractive force on the control switch, causing the control switch to be in the off state. The fourth and fifth pins will output no working voltage, the brake will lock the motor spindle, the LED will be in the off state, and the servo motor will be in the braking state.

[0008] As a further improvement of this invention, the output value of the constant voltage source is 24V.

[0009] As a further improvement of this utility model, the servo motor is a Delta AC servo system ASDA-A2 series.

[0010] The beneficial effects of this invention are: it can brake the servo motor when the servo driver fails, thereby preventing safety accidents. When the servo driver is working normally, no current flows through the coil, the control switch is closed, the fourth and fifth pins output working voltage, the servo motor is in normal operation, and the LED is lit. When the servo driver alarms, the coil is energized and generates magnetism. At this time, the coil exerts an attractive force on the control switch, causing the control switch to be in the open state. The fourth and fifth pins output no working voltage, the LED is off, and the servo motor is braked. Attached Figure Description

[0011] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. In the drawings:

[0012] Figure 1 This is a schematic diagram of the servo driver of this utility model in normal operation;

[0013] Figure 2 This is a schematic diagram of the servo driver fault alarm of this utility model.

[0014] In the diagram: 1. Control board; 2. Pull-in coil; 3. Control switch; 4. Light-emitting diode; 5. First pin; 6. Second pin; 7. Servo driver; 8. Third pin; 9. Fourth pin; 10. Resistor; 11. Constant voltage source; 12. Fifth pin; 13. Sixth pin; 14. Brake coil; 15. Motor spindle. Detailed Implementation

[0015] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0016] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0017] like Figure 1-2 As shown, a servo fault braking control system includes a control board 1. The control board 1 is equipped with a coil 2, a control switch 3, and a light-emitting diode 4. The two ends of the coil 2 are respectively connected to a first pin 5 and a second pin 6. The first pin 5 and the second pin 6 are connected to the CN1 port of a servo driver 7. The control switch 3 is located on one side of the coil 2 and is a normally closed switch. One end of the control switch 3 is connected to a third pin 8, and the other end is connected to a fourth pin 9 and a resistor 10. The third pin 8 is connected to one end of a constant voltage source 11, and the other end of the resistor 10 is connected to the light-emitting diode 4. The other end of the light-emitting diode 4 is connected to a fifth pin 12 and a sixth pin 13. The fourth pin 9 and the fifth pin 12 are connected to the brake coil 14 of the servo motor, and the sixth pin 13 is connected to the other end of the constant voltage source 11 or grounded.

[0018] When the servo driver 7 is working normally, no current flows through the pull-in coil 2, the control switch 3 is closed, and the fourth pin 9 and the fifth pin 12 output the working voltage. One end of the brake coil 14 of the servo motor is connected to the +24V terminal of the constant voltage source 11, and the other end is connected to 0V. When the brake coil 14 is energized, the motor spindle 15 is released, the servo motor is in normal operation, and the light-emitting diode 4 is lit.

[0019] When the servo driver 7 alarms due to a fault, the coil 2 is energized and generates magnetism. At this time, the coil 2 will exert an attractive force on the control switch 3, causing the control switch 3 to be in the off state. The fourth pin 9 and the fifth pin 12 will output no working voltage. The brake will lock the motor spindle 15, the LED 4 will be in the off state, and the servo motor will be in the braking state.

[0020] The output value of the constant voltage source 11 is 24V.

[0021] The servo motor is a Delta AC servo system ASDA-A2 series.

[0022] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, component disassembly or combination, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A servo-fault braking control system, characterized in that: The device includes a control board, on which a pull-in coil, a control switch, and an LED are mounted. The pull-in coil has a first pin and a second pin connected to its two ends, which are connected to the CN1 port of the servo driver. The control switch is located on one side of the pull-in coil and is a normally closed switch. One end of the control switch is connected to a third pin, and the other end is connected to a fourth pin and a resistor. The third pin is connected to one end of a constant voltage source, and the other end of the resistor is connected to an LED. The other end of the LED is connected to a fifth pin and a sixth pin. The fourth and fifth pins are connected to the brake coil of the servo motor, and the sixth pin is connected to the other end of the constant voltage source or grounded. When the servo driver is working normally, no current flows through the coil, the control switch is closed, the fourth and fifth pins output the working voltage, the servo motor is in normal operation, and the LED is lit. When the servo driver alarms due to a fault, the coil is energized and generates magnetism. At this time, the coil will exert an attractive force on the control switch, causing the control switch to be in the open state. The fourth and fifth pins will not output any working voltage, the LED will be in the off state, and the servo motor will be in the brake state.

2. The servo fault braking control system according to claim 1, characterized in that: The output value of the constant voltage source is 24V.

3. The servo fault braking control system according to claim 1, characterized in that: The servo motor is a Delta AC servo system ASDA-A2 series.