A brush planting device for producing a roller brush

Abstract

A kind of roller brush production is planted with brush device, including frame, drive clamping device, clamping device and drilling and planting hair device, the both sides of the frame are equipped with guide rail above, the drive clamping device is located in the left position on frame, the clamping device is located in the right position on frame, the drilling and planting hair device is located between drive clamping device and clamping device, and close to drive clamping device, the device is by drilling and planting hair device being arranged between drive clamping device and clamping device, using reciprocating drive device to drive electric drill and planting hair head respectively, in the process of roller brush production, it can be realized that drilling and planting brush simultaneously, make drilling and planting brush two processes can be carried out simultaneously, effectively shorten the overall time of planting brush, greatly improve the work efficiency of implanted roller brush brush fixed, improve the efficiency of roller brush production.

Description

Technical Field

[0001] This utility model relates to the field of roller brush production equipment, and in particular to a brush planting device for roller brush production. Background Technology

[0002] As a multifunctional tool, roller brushes play an indispensable role in numerous industrial and everyday applications. In industrial production, they are often used for polishing various materials, enabling workpiece surfaces to achieve ideal smoothness and gloss. Current roller brush production requires embedding bristles into the brush roller, which necessitates a bristle implantation device.

[0003] Existing brush-planting devices, such as a brush-planting device for roller brush production (publication number: CN207707506U), disclose a brush-planting device for roller brush production, including a guide rail groove and a support base. The support base is located on one side of the guide rail groove. A linear motor and a moving plate are respectively installed on the guide rail groove. A mounting plate is installed on the linear motor, and a servo motor is installed on the mounting plate. A rotating shaft is installed at the output end of the servo motor. A turntable is connected to the end of the turntable away from the servo motor. A brush shaft is keyed to the turntable. A vertical plate is vertically connected to the top of the moving plate. A connecting shaft is rotatably connected to the vertical plate via a bearing. The end of the connecting shaft away from the vertical plate is connected to the brush shaft. A support plate is provided on the support base. A load-bearing base is fixedly connected to the top of the support plate. A drive wheel is embedded in the load-bearing base. A first driven wheel and a second driven wheel are respectively connected to both sides of the drive wheel via rotating shafts. In this invention, the brush shaft performs drilling and brush planting simultaneously during rotation, realizing effective connection between the two processes and improving the working efficiency of fixing the bristles of the implanted roller brush. Although this technical solution can implant bristles, the device performs drilling and brush planting separately. That is, the brush roller is drilled first and then the brush is planted. This increases the time required to implant the bristles, so there is room for improvement. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a brush planting device for roller brush production.

[0005] The technical problem to be solved by this utility model is achieved by the following technical solution:

[0006] A brush-planting device for roller brush production includes a frame, a drive clamping device, a clamping device, and a drilling and bristle-planting device. Guide rails are provided on both sides of the upper part of the frame. The drive clamping device is located on the left side of the frame, and the clamping device is located on the right side of the frame. The drilling and bristle-planting device is located between and close to the drive clamping device and the clamping device. The drive clamping device includes a first movable plate. First sliding grooves adapted to the guide rails on both sides of the lower end of the first movable plate are provided on both sides. A first support plate is fixedly connected to the upper part of the first movable plate via a first support rod. First ears are fixedly connected to both sides of the upper part of the first support plate. A first rotating shaft is connected between the two first ears via bearings. A first three-jaw chuck is fixedly connected to the front end of the first rotating shaft. A driven pulley is fixedly connected to the rear end of the first rotating shaft. The driven pulley is connected to a driving pulley via a belt. The driving pulley is fixedly connected to the output end of a first drive motor. The first drive motor is fixed to the first movable plate.

[0007] A second drive motor is fixedly connected to the side of the first movable plate via a connecting frame. A gear is fixedly connected to the output end of the second drive motor. A rack is fixedly connected to the left side of the frame and to the side opposite the second drive motor. The gear meshes with the rack.

[0008] The clamping device includes a second movable plate. The lower end of the second movable plate is provided with second sliding grooves on both sides that are adapted to the guide rails on both sides of the frame. A second support plate is fixedly connected to the upper part of the second movable plate by a second support rod. A second ear is fixedly connected to the upper side of the second support plate. A second rotating shaft is connected between the two second ears by a bearing. A second three-jaw chuck is fixedly connected to the front end of the second rotating shaft.

[0009] The first three-jaw chuck and the second three-jaw chuck are positioned opposite each other, and their center points are aligned.

[0010] The drilling and tufting device includes upright plates, an electric drill, and tufting heads located on both sides of the frame. The tops of the upright plates are fixed to the top plate. The tufting heads and the electric drill are arranged adjacent to each other on the left and right, and are respectively located at the lower ends of two reciprocating drive devices. The reciprocating drive device includes a fixed plate, on which a drive shaft is rotatably mounted. One end of the drive shaft is fixed to a driven sprocket. The driven sprocket is connected to a driving sprocket via a chain. The driving sprocket is fixed to the output end of a third drive motor. The other end of the drive shaft is fixed to a turntable. A fixed post is fixed to the front end of the turntable near its edge.

[0011] The top plate has a strip-shaped sliding groove, and a movable strip is movably arranged in the strip-shaped sliding groove. A movable frame is fixed to the top of the movable strip, and the fixed column is arranged inside the movable frame and is in movable contact with the movable frame.

[0012] The electric drill is fixed to the lower end of the moving bar in one of the reciprocating drive devices.

[0013] The tufting head is fixed to the lower end of the moving bar in another reciprocating drive device.

[0014] The beneficial effects of this utility model are:

[0015] Compared to the problem mentioned in the background art where existing brush implantation devices separate drilling and brush implantation, leading to increased bristle implantation time, this device places the drilling and bristle implantation device between the drive and clamping devices. By using a reciprocating drive device to drive the electric drill and the bristle implantation head respectively, drilling and brush implantation can be carried out simultaneously during the roller brush production process. This allows the two processes to be performed concurrently, effectively shortening the overall bristle implantation time, greatly improving the efficiency of bristle fixation in implantable roller brushes, and enhancing roller brush production efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the structure of this utility model.

[0018] Figure 3 This is a schematic diagram of the structure of this utility model.

[0019] Figure 4 This is a cross-sectional structural diagram of the present invention.

[0020] Among them, 1-frame; 2-drive clamping device; 3-clamping device; 4-drilling and hair-planting device; 5-guide rail; 6-first moving plate; 7-first slide groove; 8-first support rod; 9-first support plate; 10-first ear; 11-first rotating shaft; 12-first three-jaw chuck; 13-driven pulley; 14-belt; 15-drive pulley; 16-first drive motor; 17-connecting frame; 18-second drive motor; 19-gear; 20-rack; 21-second moving plate ; 22-Second chute; 23-Second support rod; 24-Second support plate; 25-Second ear; 26-Second rotating shaft; 27-Second three-jaw chuck; 28-Upright plate; 29-Electric drill; 30-Bristle head; 31-Top plate; 32-Fixed plate; 33-Drive shaft; 34-Driven sprocket; 35-Chain; 36-Drive sprocket; 37-Third drive motor; 38-Turntable; 39-Fixed column; 40-Strip chute; 41-Moving strip; 42-Moving frame; 43-Brush roller. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the following description, in conjunction with specific illustrations, further elaborates on this utility model.

[0022] A brush-planting device for roller brush production includes a frame 1, a drive clamping device 2, a clamping device 3, and a drilling and bristle-planting device 4. Guide rails 5 are provided on both sides of the upper part of the frame 1. The drive clamping device 2 is located on the left side of the frame 1, and the clamping device 3 is located on the right side of the frame 1. The drilling and bristle-planting device 4 is located between and close to the drive clamping device 2 and the clamping device 3. The drive clamping device 2 includes a first movable plate 6. The lower ends of the first movable plate 6 are provided with first sliding grooves 7 on both sides that are adapted to the guide rails 5 on both sides of the frame 1. A first support plate 9 is fixedly connected to the top of the moving plate 6 via a first support rod 8. First ears 10 are fixedly connected to the upper sides of the first support plate 9. A first rotating shaft 11 is connected between the two first ears 10 via a bearing. A first three-jaw chuck 12 is fixedly connected to the front end of the first rotating shaft 11. A driven pulley 13 is fixedly connected to the rear end of the first rotating shaft 11. The driven pulley 13 is connected to the driving pulley 15 via a belt 14. The driving pulley 15 is fixedly connected to the output end of the first drive motor 16. The first drive motor 16 is fixed to the first moving plate 6.

[0023] The side of the first moving plate 6 is fixedly connected to the second drive motor 18 via the connecting frame 17. The output end of the second drive motor 18 is fixedly connected to the gear 19. The left side of the frame 1 and the side opposite to the second drive motor 18 is fixedly connected to the rack 20. The gear 19 meshes with the rack 20.

[0024] The clamping device 3 includes a second movable plate 21. The lower end of the second movable plate 21 is provided with second sliding grooves 22 that are adapted to the guide rails 5 on both sides of the frame 1. A second support plate 24 is fixedly connected to the upper part of the second movable plate 21 by a second support rod 23. Second ears 25 are fixedly connected to the upper sides of the second support plate 24. A second rotating shaft 26 is connected between the two second ears 25 by a bearing. A second three-jaw chuck 27 is fixedly connected to the front end of the second rotating shaft 26.

[0025] The first three-jaw chuck 12 and the second three-jaw chuck 27 are positioned opposite each other, and their center points are aligned.

[0026] The drilling and tufting device 4 includes upright plates 28, an electric drill 29, and tufting heads 30 located on both sides of the frame 1. The tops of the upright plates 28 are fixed to the top plate 31. The tufting heads 30 and the electric drill 29 are arranged adjacent to each other on the left and right, and are respectively located at the lower ends of two reciprocating drive devices. The reciprocating drive device includes a fixed plate 32. A drive shaft 33 is rotatably mounted on the fixed plate 32. One end of the drive shaft 33 is fixed to the driven sprocket 34. The driven sprocket 34 is connected to the driving sprocket 36 through a chain 35. The driving sprocket 36 is fixed to the output end of the third drive motor 37. The other end of the drive shaft 33 is fixed to the turntable 38. A fixed post 39 is fixed to the front end of the turntable 38 near the edge.

[0027] The top plate 31 has a strip groove 40, and a movable strip 41 is movably arranged in the strip groove 40. A movable frame 42 is fixedly connected to the top of the movable strip 41, and a fixed column 39 is arranged inside the movable frame 42 and is in contact with the movable frame 42.

[0028] The electric drill 29 is fixed to the lower end of the moving bar 41 in one of the reciprocating drive devices.

[0029] The tufting head 30 is fixed to the lower end of the moving bar 41 in another reciprocating drive device.

[0030] The principle of this invention is as follows: During the production of roller brushes, one end of the brush roller 43 to be implanted is first clamped and fixed by a first three-jaw chuck 12, and the other end is clamped and fixed by a second three-jaw chuck 27. Since the first three-jaw chuck 12 and the second three-jaw chuck 27 are arranged opposite each other and their center points are aligned, the stable clamping of the brush roller 43 can be ensured, preparing for the subsequent drilling and brush implantation processes. At this time, the first drive motor 16 is in a stopped state, and the second drive motor 18 is not started either. The entire device is in the initial preparation stage. It should be noted that a plastic sleeve is fixed to the brush roller 43 to be implanted so that bristles can be implanted.

[0031] The first drive motor 16 drives the drive pulley 15 to rotate, which in turn drives the driven pulley 13 to rotate via the belt 14. This, in turn, drives the first rotating shaft 11 and the first three-jaw chuck 12 to rotate. Since the two ends of the brush roller are clamped by the first three-jaw chuck 12 and the second three-jaw chuck 27 respectively, the brush roller rotates accordingly. At the same time, the second drive motor 18 is started, which drives the gear 19 to rotate. The gear 19 meshes with the rack 20, thereby driving the first moving plate 6 to move along the guide rail 5. This causes the brush roller 43 to move laterally while rotating, providing position adjustment for drilling and brush planting.

[0032] The drilling and tufting device 4 starts working, with two reciprocating drive devices driving the electric drill 29 and the tufting head 30 respectively. For the reciprocating drive device driving the electric drill 29, the third drive motor 37 drives the drive sprocket 36 to rotate. The drive sprocket 36 drives the driven sprocket 34 to rotate through the chain 35. The driven sprocket 34 drives the transmission shaft 33 and the turntable 38 to rotate. The fixed column 39 on the turntable 38 will make a circular motion with the turntable 38 as the center, thereby driving the moving frame 42, the moving bar 41, and the electric drill 29 to reciprocate along the strip groove 40, so that the electric drill 29 drills holes in the rotating brush roller.

[0033] Similarly, the reciprocating drive device that drives the tufting head 30 also works according to this principle, driving the tufting head 30 to perform reciprocating motion.

[0034] In actual operation, the brush roller 43 is in the initial position. First, the drill bit 29 is used in conjunction with the rotation of the brush roller 43 to drill holes along the circumference of the brush roller 43. After the first hole is drilled in the circumferential direction, the brush roller 43 moves forward a certain position under the action of the drive clamping device 2 and the clamping device 3. Then, the electric drill drills holes in the circumferential direction in the second position. At this time, the reciprocating drive device drives the tufting head to tuft the tufts at the position that was previously drilled in the circumferential direction in the first position. Then, this process is repeated until the tufting is completed, thereby realizing the synchronous operation of drilling and tufting and improving the tufting efficiency.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A brush-planting device for roller brush production, characterized in that, The device includes a frame, a drive clamping device, a clamping device, and a drilling and tufting device. Guide rails are provided on both sides of the upper part of the frame. The drive clamping device is located on the left side of the frame, and the clamping device is located on the right side of the frame. The drilling and tufting device is located between and close to the drive clamping device and the clamping device. The drive clamping device includes a first movable plate. First sliding grooves adapted to the guide rails on both sides of the lower end of the first movable plate are provided on both sides. A first support plate is fixedly connected to the upper part of the first movable plate via a first support rod. First ears are fixedly connected to both sides of the upper part of the first support plate. A first rotating shaft is connected between the two first ears via bearings. A first three-jaw chuck is fixedly connected to the front end of the first rotating shaft. A driven pulley is fixedly connected to the rear end of the first rotating shaft. The driven pulley is connected to a driving pulley via a belt. The driving pulley is fixedly connected to the output end of a first drive motor. The first drive motor is fixed to the first movable plate.

2. The brush-planting device for roller brush production according to claim 1, characterized in that, A second drive motor is fixedly connected to the side of the first movable plate via a connecting frame. A gear is fixedly connected to the output end of the second drive motor. A rack is fixedly connected to the left side of the frame and to the side opposite the second drive motor. The gear meshes with the rack.

3. The brush-planting device for roller brush production according to claim 1, characterized in that, The clamping device includes a second movable plate. The lower end of the second movable plate is provided with second sliding grooves on both sides that are adapted to the guide rails on both sides of the frame. A second support plate is fixedly connected to the upper part of the second movable plate by a second support rod. A second ear is fixedly connected to the upper side of the second support plate. A second rotating shaft is connected between the two second ears by a bearing. A second three-jaw chuck is fixedly connected to the front end of the second rotating shaft.

4. The brush-planting device for roller brush production according to claim 1, characterized in that, The first three-jaw chuck and the second three-jaw chuck are positioned opposite each other, and their center points are aligned.

5. The brush-planting device for roller brush production according to claim 1, characterized in that, The drilling and tufting device includes upright plates, an electric drill, and tufting heads located on both sides of the frame. The tops of the upright plates are fixed to the top plate. The tufting heads and the electric drill are arranged adjacent to each other on the left and right, and are respectively located at the lower ends of two reciprocating drive devices. The reciprocating drive device includes a fixed plate, on which a drive shaft is rotatably mounted. One end of the drive shaft is fixed to a driven sprocket. The driven sprocket is connected to a driving sprocket via a chain. The driving sprocket is fixed to the output end of a third drive motor. The other end of the drive shaft is fixed to a turntable. A fixed post is fixed to the front end of the turntable near its edge.

6. The brush-planting device for roller brush production according to claim 5, characterized in that, The top plate has a strip-shaped sliding groove, and a movable strip is movably arranged in the strip-shaped sliding groove. A movable frame is fixed to the top of the movable strip, and the fixed column is arranged inside the movable frame and is in movable contact with the movable frame.

7. The brush-planting device for roller brush production according to claim 5, characterized in that, The electric drill is fixed to the lower end of the moving bar in one of the reciprocating drive devices.

8. The brush-planting device for roller brush production according to claim 5, characterized in that, The tufting head is fixed to the lower end of the moving bar in another reciprocating drive device.

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