High efficiency lysis separation mechanism

Abstract

The utility model relates to filter technical field, especially high -efficient liquid separation mechanism of hair, including support frame and horizontal arrangement on the support frame drum, there is drive assembly for driving the rotation of drum on the support frame, the drum lateral wall is netted, and the open end of drum has annular cover concentrically, the support frame is fixed with liquid inlet channel, and one end of liquid inlet channel is free and passes through the center hole of cover and extends to the drum, the drum has the hair pipe in the upper portion of liquid inlet channel, the hair pipe in the drum is sealed, and the other end of hair pipe extends to the drum outside through the center hole of cover and is fixed with support frame, the top of the section of hair pipe in the drum has the hopper, the bottom of hopper is open and communicates with hair pipe, the top of hopper is open and upwards, and the top of hopper is greater than the bottom, the top of hopper is spaced apart from the lateral wall of drum, the top of hopper is fixed with the spray pipe on the support frame, through above technical scheme, the utility model solves the problem that the existing filter device is easy to block after using multiple times.

Description

Technical Field

[0001] This utility model relates to a hair fluid separation mechanism, specifically a high-efficiency hair fluid separation mechanism. Background Technology

[0002] Stenter machines are widely used in the finishing processes of various textiles. Their main function is to uniformly press the fabric soaked in the material tank through the rollers, adjust it to the required width and size, and then put it into the drying oven. When the fabric passes through the drying oven, it will be dried and shaped under the action of high temperature hot air. The fabric after sizing has a good hand feel and stable dimensions.

[0003] During the soaking process, fabrics may shed lint or fibers that mix into the dye liquor due to differences in fabric composition. Since the dye liquor needs to be recycled, if the used dye liquor is not collected or filtered, lint will accumulate in multiple places in the mesh or nozzles of the dyeing machine after repeated use, leading to malfunction or inability to operate. Therefore, the dye liquor needs to be filtered. However, existing filtration devices usually have two types: sheet-shaped filters and ring-shaped filters. Regardless of the type, some lint will stick to the filter. With long-term use, a layer of lint will stick to the filter, clogging the pores and affecting the filtration effect. Therefore, manual cleaning of the lint on the filter is required, which is cumbersome and affects filtration efficiency.

[0004] Therefore, this application provides a lint filter device for a hair setting machine that is not easily clogged. Utility Model Content

[0005] In order to solve the problems in related technologies, this utility model provides a high-efficiency hair-liquid separation mechanism. This device solves the problem that existing filtration devices are prone to clogging after long-term use, thus affecting filtration efficiency.

[0006] To solve the above problems, the following technical solutions are provided:

[0007] A high-efficiency hair liquid separation mechanism includes a support frame and a roller horizontally arranged on the support frame. The support frame has a drive assembly for rotating the roller. The roller's sidewall is mesh-like, and an annular cap is concentrically fixed to the open end of the roller. A liquid inlet channel is fixed to the support frame, with one end of the channel extending freely through the central hole of the cap into the roller. A hair feeding tube is located inside the roller above the liquid inlet channel. The end of the hair feeding tube inside the roller is sealed, and the other end extends through the central hole of the cap to the outside of the roller and is fixedly connected to the support frame. A funnel is connected to the top of the section of the hair feeding tube inside the roller. The bottom opening of the funnel is connected to the hair feeding tube, and the top opening of the funnel faces upward and is larger than the bottom opening. The top opening of the funnel is spaced from the inner sidewall of the roller. A spray pipe is fixed to the support frame corresponding to the top opening of the funnel.

[0008] Through the above technical solution, by setting up a rotating drum and an external spray pipe, the solution containing impurities is filtered on the side wall of the drum. As the drum rotates, the impurities on the inner side wall of the drum will rotate synchronously to the top of the funnel. During the rotation of the drum, the spray pipe sprays water onto the drum above the funnel. The spray water can impact the impurities adhering to the drum, thereby helping the impurities on the side wall of the drum to fall into the hair delivery pipe, thus avoiding blockage of the side wall of the drum. At this time, the impurities and water are mixed and can be discharged through the hair delivery pipe for centralized treatment, thereby ensuring the long-term filtration effect of the side wall of the drum.

[0009] Furthermore, the inner wall of the roller has multiple strip-shaped baffles, which are arranged along the axial direction of the roller. When the baffles are closest to the top of the funnel, there is a gap between the baffles and the top of the funnel.

[0010] Through the above technical solution, the baffles can act as reinforcing ribs to improve the support of the upper roller. Moreover, during the rotation of the roller, the two baffles can prevent the displacement of the hair between them, thereby ensuring that the hair between the two baffles can rotate smoothly to the bottom of the spray pipe, thus ensuring that the hair can smoothly enter the hair feeding pipe and be discharged.

[0011] Furthermore, the bottom of the spray pipe corresponding to the side wall of the roller has multiple spray nozzles, which are arranged sequentially along the axial direction of the spray pipe.

[0012] The lower part of the spray pipe corresponding to the side wall of the roller has two strip-shaped first baffles. The first baffles are arranged along the axial direction of the spray pipe and the length is not less than the axial length of the roller. One end of the first baffle in the width direction is fixed to the side wall of the spray pipe, and the other end of the first baffle in the width direction has a gap with the outer peripheral surface of the side wall of the roller. The spray nozzle is located on the spray pipe between the two first baffles.

[0013] With the above technical solution, by setting two first baffles, when the spray pipe sprays water onto the drum, the first baffles can limit the spray position of the spray water, ensuring that the spray water can be concentrated on the section of the drum side wall above the funnel, thereby improving the efficiency of removing impurities from the drum and thus ensuring the filtration effect of the subsequent drum.

[0014] Furthermore, the liquid inlet channel includes a liquid inlet pipe with a water pump on it, and the bottom of the section of the liquid inlet pipe located inside the drum has a notch for liquid outlet.

[0015] With the above technical solution, by setting the notch, the dye liquor to be filtered falls into the lower section of the roller from the bottom of the inlet pipe. The side wall of this section of the roller leaves the impurities in the dye liquor on the inner side wall of the roller. As this section of the roller rotates, the impurities move to the top of the funnel and fall into the feather feeding pipe. Although the roller rotates continuously, the roller will rotate to the top of the funnel and fall into the feather feeding pipe between each adjacent baffle, thereby improving the processing efficiency of filtering the dye liquor and collecting the impurities.

[0016] Furthermore, the support frame includes a first support frame and a second support frame fixedly connected. The drive assembly is fixed on the first support frame. The second support frame is provided with a first support plate and a second support plate. The first support plate has a first through hole with a diameter consistent with the outer diameter of the hair feeding tube. One end of the hair feeding tube extends through the first through hole into the drum. The second support plate is fixed to the bottom of the first support plate. The second support plate has a second through hole with a diameter consistent with the outer diameter of the liquid inlet pipe. One end of the liquid inlet pipe extends through the second through hole into the drum.

[0017] The above technical solution provides support for the drive assembly, the capillary tube, and the liquid inlet tube through the first support frame, the first support plate, and the second support plate, thereby ensuring the stability of the drive assembly, the capillary tube, and the liquid inlet tube during operation and ensuring the normal operation of the equipment.

[0018] Furthermore, the length of the first baffle is greater than the axial length of the roller, and there are longitudinally arranged second baffles at both ends of the length direction of the first baffle. The top of the second baffle is fixed to the bottom of the spray pipe, and the side wall of the second baffle is fixedly connected to the side ends of the two first baffles in a one-to-one correspondence, and the side wall of the second baffle covers the gap between the corresponding two first baffles.

[0019] With the above technical solution, by setting the second baffle, when water is sprayed onto the side wall of the drum through the spray pipe, the second baffle on both sides of the first baffle can prevent the sprayed water from overflowing from both ends of the length direction of the first baffle. This not only saves water resources, but also prevents splashing water from affecting the service life of other structures such as drive components, thereby reducing costs.

[0020] Furthermore, the spray pipe has a control valve.

[0021] By using the above technical solution and by setting the control valve, the spray volume of the spray pipe can be adjusted according to the amount of solution to be treated, thereby washing off the debris on the side wall of the roller, avoiding waste of water, and thus saving resources and costs.

[0022] Furthermore, the inlet pipe is equipped with a pneumatic butterfly valve.

[0023] By using the above technical solution and the pneumatic butterfly valve, the amount of solution to be treated entering the drum can be adjusted, avoiding excessive processing volume that could lead to excessive debris on the inner wall of the drum and blockage of the drum sidewall, thus ensuring the filtration effect.

[0024] The above solution has the following advantages:

[0025] 1. By using a rotating drum and an external spray pipe, the solution containing hair is filtered through the drum sidewall. As the drum rotates, the hair on the inner sidewall rotates synchronously to the top of the funnel. During the drum's rotation, the spray pipe sprays water onto the drum above the funnel. The spray water impacts the hair adhering to the drum, helping it fall off the sidewall into the hair delivery pipe, thus preventing blockage of the drum sidewall. The hair and water then mix and are discharged through the hair delivery pipe for centralized treatment, ensuring the long-term filtration effect of the drum sidewall.

[0026] 2. By setting up baffles, the baffles can act as reinforcing ribs to improve the support of the roller side wall. Moreover, during the rotation of the roller, the two baffles can prevent the displacement of the hair between them, thereby ensuring that the hair between the two baffles can rotate smoothly to the bottom of the spray pipe, thus ensuring that the hair can smoothly enter the hair feeding pipe and be discharged.

[0027] 3. With the setting of two first baffles, when the spray pipe sprays water onto the side wall of the drum, the first baffles can limit the spray position of the spray water, ensuring that the spray water can be concentrated on the section of the drum side wall above the funnel, thereby improving the efficiency of removing impurities from the drum and ensuring the filtration effect of the subsequent drum.

[0028] 4. By setting the notch, the dye liquor to be filtered falls into the lower section of the roller from the bottom of the inlet pipe. The side wall of this section of the roller leaves the impurities in the dye liquor on the inner side wall of the roller. As this section of the roller rotates, the impurities move to the top of the funnel and fall into the feather feeding tube. Although the roller rotates continuously, the roller will rotate to the top of the funnel and fall into the feather feeding tube between each adjacent baffle, thereby improving the processing efficiency of filtering the dye liquor and collecting the impurities.

[0029] 5. The first support frame, the first support plate, and the second support plate provide support for the drive assembly, the capillary tube, and the liquid inlet pipe, respectively, thereby ensuring the stability of the drive assembly, the capillary tube, and the liquid inlet pipe during operation and ensuring the normal operation of the equipment.

[0030] 6. By setting the second baffle, when water is sprayed onto the side wall of the drum through the spray pipe, the second baffle on both sides of the first baffle can prevent the sprayed water from overflowing from both ends of the length direction of the first baffle. This not only saves water resources, but also prevents splashing water from affecting the service life of the drive components and other structures, thereby reducing costs.

[0031] 7. By setting the control valve, the spray volume of the spray pipe can be adjusted according to the amount of solution to be treated, thereby washing off the debris on the side wall of the roller, avoiding waste of water, and thus saving resources and costs.

[0032] 8. By setting the pneumatic butterfly valve, the amount of solution to be treated entering the drum can be adjusted, avoiding excessive processing volume that leads to too much debris on the inner wall of the drum and subsequent blockage of the drum side wall, thus ensuring the filtration effect. Attached Figure Description

[0033] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein:

[0034] Figure 1 This is a schematic diagram of the drum in a high-efficiency wool-liquid separation mechanism from one perspective. The water pump is not shown in the diagram.

[0035] Figure 2 This is a schematic diagram of the roller in a high-efficiency wool-liquid separation mechanism from a second perspective. The second support frame is not shown in the diagram.

[0036] Figure 3 This is a schematic diagram of the drum structure in a high-efficiency wool-liquid separation mechanism;

[0037] Figure 4 A cross-sectional view of a high-efficiency hair liquid separation mechanism;

[0038] Figure 5 This is a left view of a high-efficiency hair-liquid separation mechanism; the second support frame is not shown in the figure.

[0039] Explanation of reference numerals in the attached drawings: 1. First support frame; 2. Roller; 3. Cover; 4. Drive assembly; 5. Feed tube; 6. Funnel; 7. Spray pipe; 8. Baffle; 9. First baffle; 10. Inlet pipe; 11. Water pump; 12. Notch; 13. Second support frame; 14. First support plate; 15. Second support plate; 16. Second baffle; 17. Control valve; 18. Pneumatic butterfly valve. Detailed Implementation

[0040] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0041] In a specific embodiment, such as Figure 1-5 As shown, the high-efficiency hair-liquid separation mechanism includes a support frame and a roller 2 horizontally arranged on the support frame. The support frame has a drive assembly 4 for driving the roller 2 to rotate. In this specific embodiment, the drive assembly 44 is a drive motor.

[0042] The sidewall of the roller 2 is mesh-like, and a ring-shaped cap 3 is concentrically fixed to the open end of the roller 2. A liquid inlet channel is fixed on the support frame, and one end of the liquid inlet channel extends freely through the center hole of the cap 3 into the roller 2. There is a capillary tube 5 in the roller 2 above the liquid inlet channel. The capillary tube 5 located inside the roller 2 is sealed, and the other end of the capillary tube 5 extends through the center hole of the cap 3 to the outside of the roller 2 and is fixed to the support frame. The top of the capillary tube 5 located inside the roller 2 is connected to a funnel 6. The bottom opening of the funnel 6 is connected to the capillary tube 5. The top opening of the funnel 6 faces upward and is larger than the bottom opening. There is a gap between the top opening of the funnel 6 and the inner sidewall of the roller 2. A spray pipe 7 is fixed on the support frame corresponding to the top opening of the funnel 6.

[0043] After the solution containing hair is filtered through the side wall of the drum 2, as the drum 2 rotates, the hair on the inner side wall of the drum 2 will rotate synchronously to the top of the funnel 6. As the drum 2 rotates, the spray pipe 7 sprays water onto the drum 2 above the funnel 6. The spray water can impact the hair adhering to the drum 2, thereby helping the hair on the side wall of the drum 2 to fall into the hair feeding pipe 5, thus avoiding blockage of the side wall of the drum 2. At this time, the hair and water are mixed and can be discharged through the hair feeding pipe 5 for centralized treatment, thereby ensuring the long-term filtration effect of the side wall of the drum 2.

[0044] The inner wall of the roller 2 has multiple strip-shaped baffles 8, which are arranged along the axial direction of the roller 2. When the baffle 8 is closest to the top of the funnel 6, there is a gap between the baffle 8 and the top of the funnel 6. The baffle 8 can act as a reinforcing rib to improve the support of the roller 2 side wall. Moreover, during the rotation of the roller 2, the two baffles 8 can prevent the displacement of the hair between them, thereby ensuring that the hair between the two baffles 8 can rotate smoothly to the bottom of the spray pipe 7, thus ensuring that the hair can smoothly enter the hair feeding pipe 5 and be discharged.

[0045] The bottom of the spray pipe 7 corresponding to the side wall of the drum 2 has multiple spray nozzles, which are arranged sequentially along the axial direction of the spray pipe 7. At the lower part of the spray pipe 7 corresponding to the side wall of the drum 2, there are two strip-shaped first baffles 9. The first baffles 9 are set along the axial direction of the spray pipe 7 and their length is not less than the axial length of the drum 2. One end of the first baffle 9 in the width direction is fixed to the side wall of the spray pipe 7, and the other end of the first baffle 9 in the width direction has a gap with the outer circumferential surface of the side wall of the drum 2. The spray nozzles are located on the spray pipe 7 between the two first baffles 9. When the spray pipe 7 sprays water onto the side wall of the drum 2, the first baffles 9 can restrict the spray position of the water, ensuring that the water is concentrated on the section of the side wall of the drum 2 above the funnel 6, thereby improving the efficiency of removing impurities from the drum 2 and ensuring the filtration effect of the subsequent drum 2.

[0046] The liquid inlet channel includes an inlet pipe 10 with a water pump 11. The bottom of the section of the inlet pipe 10 located inside the drum 2 has a notch 12 for liquid discharge. The dye liquor to be filtered falls from the notch 12 at the bottom of the inlet pipe 10 into the section of the drum 2 below. The side wall of this section of the drum 2 leaves the impurities in the dye liquor on the inner side wall of the drum 2. As this section of the drum 2 rotates, the impurities are moved to the top of the funnel 6 and fall into the feather feeding tube 5. Although the drum 2 rotates continuously, the drum 2 will rotate to the top of the funnel 6 and fall into the feather feeding tube 5 between each adjacent baffle 8, thereby improving the processing efficiency of filtering the dye liquor and collecting the impurities.

[0047] The support frame includes a first support frame 1 and a second support frame 13 fixedly connected. The drive assembly 4 is fixed on the first support frame 1. The second support frame 13 is provided with a first support plate 14 and a second support plate 15. The first support plate 14 has a first through hole with a diameter that matches the outer diameter of the hair feeding tube 5. One end of the hair feeding tube 5 passes through the first through hole and extends into the drum 2. The second support plate 15 is fixed to the bottom of the first support plate 14. The second support plate 15 has a second through hole with a diameter that matches the outer diameter of the liquid inlet pipe 10. One end of the liquid inlet pipe 10 passes through the second through hole and extends into the drum 2. The first support frame 1, the first support plate 14, and the second support plate 15 provide support for the drive assembly 4, the hair feeding tube 5, and the liquid inlet pipe 10, respectively, thereby ensuring the stability of the drive assembly 4, the hair feeding tube 5, and the liquid inlet pipe 10 during operation, and thus ensuring the normal operation of the equipment.

[0048] The length of the first baffle 9 is greater than the axial length of the roller 2. At each end of the first baffle 9 along its length, there is a longitudinally arranged second baffle 16. The top of the second baffle 16 is fixed to the bottom of the spray pipe 7. The sidewalls of the second baffle 16 are fixedly connected to the side ends of the two first baffles 9 along their length in a one-to-one correspondence, and the sidewalls of the second baffle 16 cover the gap between the corresponding two first baffles 9. When water is sprayed onto the sidewall of the roller 2 through the spray pipe 7, the second baffles 16 on both sides of the first baffle 9 can prevent the sprayed water from overflowing from both ends of the first baffle 9 along its length. This not only saves water resources but also prevents splashing water from affecting the service life of the drive assembly 4 and other structures, thereby reducing costs.

[0049] The spray pipe 7 without spray nozzles has a control valve 17. By setting the control valve 17, the spray water volume of the spray pipe 7 can be adjusted according to the amount of solution to be treated, thereby completing the washing off of hair on the side wall of the roller 2, avoiding waste of water, and thus saving resources and costs.

[0050] The section of the inlet pipe 10 that does not extend into the drum 2 has a pneumatic butterfly valve 18. The amount of solution to be treated entering the drum 2 can be adjusted by the pneumatic butterfly valve 18. This avoids excessive processing volume, which can lead to excessive debris on the inner wall of the drum 2 and cause blockage. This ensures the filtration effect.

[0051] Operating process: The water pump draws the solution to be filtered into the inlet pipe, and then into the inner wall of the drum through the inlet pipe. The drive motor starts and drives the drum to rotate. The solution containing impurities falls into the drum through the notch at the bottom of the inlet pipe. When the solution passes through the inner wall of the drum, the impurities and liquid separate. The impurities remain on the inner wall of the drum, and the filtered solution flows out through the inner wall of the drum. When the impurities are directly above the funnel as the drum rotates, the spray pipe sprays water onto the drum, which causes the impurities on the inner wall of that section of the drum to detach from the drum and enter the funnel. The impurities and water mix together and enter the feather feeding pipe and are discharged.

[0052] In the description of this utility model, it should be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, unless otherwise specified and limited, it should be noted that the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to mechanical or electrical connections, or internal connections between two components, and can be direct connections or indirect connections through an intermediate medium. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0053] Obviously, the above embodiments are merely examples for clear illustration and are not intended to limit the implementation. For those skilled in the art, other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all implementation methods here, and any obvious variations or modifications derived therefrom are still within the protection scope of this utility model.

Claims

1. A high-efficiency wool-liquid separation mechanism, comprising a support frame and rollers horizontally arranged on the support frame, characterized in that, The support frame has a drive assembly for driving the drum to rotate; The sidewall of the roller is mesh-like, and the open end of the roller is concentrically fixed with a ring-shaped cap; The support frame is fixed with a liquid inlet channel, one end of which extends freely through the center hole of the cap and into the roller. The roller above the liquid inlet channel has a hair feeding tube. The end of the hair feeding tube inside the roller is sealed, and the other end of the hair feeding tube extends out of the roller through the center hole of the cap and is fixedly connected to the support frame. The top of the section of the hair feeding tube located inside the roller is connected to a funnel. The bottom opening of the funnel is connected to the hair feeding tube. The top opening of the funnel faces upward and is larger than the bottom opening. There is a gap between the top opening of the funnel and the inner side wall of the roller. A spray pipe is fixed on the support frame corresponding to the top opening of the funnel.

2. The high-efficiency hair liquid separation mechanism as described in claim 1, characterized in that, The inner wall of the roller has multiple strip-shaped baffles, which are arranged along the axial direction of the roller. When the baffle is closest to the top of the funnel, there is a gap between the baffle and the top of the funnel.

3. The high-efficiency hair liquid separation mechanism as described in claim 1, characterized in that, The bottom of the spray pipe corresponding to the side wall of the drum has multiple spray nozzles, which are arranged sequentially along the axial direction of the spray pipe. The lower part of the spray pipe corresponding to the side wall of the roller has two strip-shaped first baffles. The first baffles are arranged along the axial direction of the spray pipe and the length is not less than the axial length of the roller. One end of the first baffle in the width direction is fixed to the side wall of the spray pipe, and the other end of the first baffle in the width direction has a gap with the outer peripheral surface of the side wall of the roller. The spray nozzle is located on the spray pipe between the two first baffles.

4. The high-efficiency hair liquid separation mechanism as described in claim 1, characterized in that, The liquid inlet channel includes a liquid inlet pipe with a water pump on it, and the bottom of the section of the liquid inlet pipe located inside the drum has a notch for liquid outlet.

5. The high-efficiency hair liquid separation mechanism as described in claim 4, characterized in that, The support frame includes a first support frame and a second support frame fixedly connected. The drive assembly is fixed on the first support frame. The second support frame is provided with a first support plate and a second support plate. The first support plate has a first through hole with a diameter that matches the outer diameter of the hair feeding tube. One end of the hair feeding tube passes through the first through hole and extends into the drum. The second support plate is fixed to the bottom of the first support plate. The second support plate has a second through hole with a diameter that matches the outer diameter of the liquid inlet pipe. One end of the liquid inlet pipe passes through the second through hole and extends into the drum.

6. The high-efficiency hair liquid separation mechanism as described in claim 3, characterized in that, The length of the first baffle is greater than the axial length of the roller. There are two longitudinally arranged second baffles at both ends of the length direction of the first baffle. The top of the second baffle is fixed to the bottom of the spray pipe. The side wall of the second baffle is fixedly connected to the side end of the two first baffles in a one-to-one correspondence, and the side wall of the second baffle covers the gap between the corresponding two first baffles.

7. The high-efficiency hair liquid separation mechanism as described in claim 3, characterized in that, The spray pipe has a control valve.

8. The high-efficiency hair liquid separation mechanism as described in claim 4, characterized in that, The inlet pipe has a pneumatic butterfly valve.

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