Efficient energy-saving electroplating filter core cleaning machine

Abstract

The application relates to an efficient and energy-saving electroplating filter core cleaning machine, which comprises a machine box, a first spraying assembly, a cleaning roller brush, a roller brush mounting piece, a driving piece one and a limiting vertical rod arranged in the machine box, the cleaning roller brush is connected with the machine box through the roller brush mounting piece, the driving piece one drives the cleaning roller brush to rotate around the vertical axis direction, the first spraying assembly is used for water spraying cleaning of the cleaning roller brush, the limiting vertical rod is vertically arranged in the machine box, the limiting vertical rod is in contact with the bristle edge of the cleaning roller brush, and the limiting vertical rod is used for sleeving the electroplating filter core. When the electroplating filter core is cleaned, the electroplating filter core is sleeved on the limiting vertical rod, the driving piece one is started to drive the cleaning roller brush to rotate, the bristles of the cleaning roller brush brush and wash the surface of the filter core, and the electroplating filter core can also be driven to rotate, meanwhile, the first spraying assembly sprays water, and the bristles cooperate with the filter core to clean the filter core; the mechanical cleaning of the electroplating filter core is realized through the structural design, manual cleaning is not needed, the cleaning of the electroplating filter core is facilitated, and the cleaning consistency is improved.

Description

Technical Field

[0001] This utility model relates to the field of filter element cleaning, and in particular to a high-efficiency and energy-saving electroplating filter element cleaning machine. Background Technology

[0002] In the electroplating process, the electroplating solution needs to be filtered regularly or circulated online to ensure the quality of the plating solution and guarantee the electroplating effect. As a key piece of equipment in electroplating production, the filter cartridge plays a crucial role in filtering impurities and purifying the electroplating solution. However, as the filter cartridge is used over time, a large amount of impurities gradually cover its surface, causing the filter cartridge to lose its filtering capacity and affecting the quality of the plating solution.

[0003] Currently, when electroplated filter elements need cleaning, they are usually manually removed from the filter machine for cleaning. However, the standards for manual cleaning are difficult to measure, making it hard to guarantee consistency each time, which may damage the filter element and affect its lifespan. Utility Model Content

[0004] To facilitate the cleaning of electroplated filter elements and improve the consistency of cleaning, this application provides a high-efficiency and energy-saving electroplated filter element cleaning machine.

[0005] The high-efficiency and energy-saving electroplating filter cleaning machine provided in this application adopts the following technical solution:

[0006] A high-efficiency and energy-saving electroplating filter cleaning machine includes a casing, a first spray assembly, a cleaning roller brush, a roller brush mounting component, a drive component, and a limiting rod disposed within the casing. The cleaning roller brush is connected to the casing via the roller brush mounting component. The drive component drives the cleaning roller brush to rotate around a vertical axis. The first spray assembly is used to spray water to clean the cleaning roller brush. The limiting rod is vertically installed inside the casing and contacts the edge of the brush bristles of the cleaning roller brush. The limiting rod is used to mount the electroplating filter.

[0007] By adopting the above technical solution, when cleaning the electroplating filter element, the filter element is fitted onto the limiting rod. The drive unit is activated, causing the cleaning roller brush to rotate. The bristles of the cleaning roller brush scrub the surface of the filter element and also rotate the filter element. Simultaneously, the first spray component sprays water, working in conjunction with the brush bristles to clean the filter element. This structural design achieves mechanized cleaning of the electroplating filter element, eliminating the need for manual cleaning and simplifying the cleaning process. Furthermore, the mechanical brushing and spraying methods improve the consistency of cleaning, avoiding inconsistent cleaning standards and damage to the filter element caused by manual cleaning, thus extending the filter element's service life.

[0008] Preferably, there are multiple limiting rods, which are distributed sequentially around the circumference of the cleaning roller brush on the outer side of the cleaning roller brush.

[0009] By adopting the above technical solution, multiple electroplating filter elements can be mounted on different limiting rods, enabling simultaneous cleaning of multiple electroplating filter elements and improving cleaning efficiency.

[0010] Preferably, it further includes a second spray assembly. A hollow flow channel is coaxially formed inside the limiting upright. Multiple pressurizing holes are formed through the inner wall of the hollow flow channel along the radial direction of the limiting upright. The second spray assembly includes an annular mounting base, a second main pipe, and multiple second nozzles. The annular mounting base is fixedly set on the bottom wall of the machine housing. The annular mounting base is coaxially set with the cleaning roller brush. The annular mounting base has an annular flow channel inside. One end of the second main pipe is connected to the annular flow channel, and the other end of the second main pipe is connected to a pressurized water source. Multiple second nozzles are sequentially fixed on the annular mounting base along the circumferential direction of the annular mounting base. The second nozzles are connected to the annular flow channel. External threads are formed on the outer wall of the second nozzles. The bottom end of the hollow flow channel passes through the limiting upright. Internal threads are formed on the inner wall of the bottom end of the hollow flow channel. The bottom end of the limiting upright is threadedly connected to the second nozzles. The second nozzles are arranged facing upwards and connected to the hollow flow channel.

[0011] By adopting the above technical solution, when the second spray assembly is working, pressurized water is supplied to the annular flow channel through the second main pipe. The water flows through the second nozzle into the hollow flow channel of the limiting rod, and then sprays out from the pressurization hole to perform high-pressure water spray cleaning on the inner wall of the electroplating filter element sleeved on the limiting rod. This structural design realizes simultaneous cleaning of the inner and outer walls of the electroplating filter element, further improving the comprehensiveness and cleaning effect of the cleaning. Moreover, the threaded connection makes it easy to install and disassemble the limiting rod, facilitating maintenance and replacement. At the same time, the high-pressure water spray can support the electroplating filter element, reducing the friction between the electroplating filter element and the outer wall of the limiting rod, thereby allowing the cleaning roller brush to better drive the electroplating filter element to rotate and clean the circumferential surface of the electroplating filter element.

[0012] Preferably, an annular groove matching the annular mounting seat is formed on the bottom wall of the chassis, and the annular mounting seat is fixed in the annular groove.

[0013] By adopting the above technical solution, the ring groove provides a precise installation position for the annular mounting base, enabling the annular mounting base to be firmly fixed on the bottom wall of the chassis, ensuring the stability of the second spray assembly during operation, and preventing the annular mounting base from shifting during use and affecting the cleaning effect.

[0014] Preferably, the first spray assembly includes a first main pipe, two branch pipes, and multiple first nozzles. The two branch pipes are respectively fixed on the inner walls of both sides of the casing. The branch pipes are located above the cleaning roller brush. The multiple first nozzles are respectively installed on the branch pipes along their length. The first nozzles are positioned facing the cleaning roller brush. The first main pipe is a T-shaped pipe. One end of each branch pipe is fixedly fitted with a sealing end cap. The other end of each branch pipe is connected to one of the three-way pipes, and the other end of the three-way pipe is connected to a pressurized water source.

[0015] By adopting the above technical solution, pressurized water is distributed to two branch pipes through the first main pipe, and then multiple first nozzles on the branch pipes spray water toward the cleaning roller brush, thereby achieving water spray rinsing of the cleaning roller brush and the electroplating filter element being cleaned by the cleaning roller brush. The multi-angle water spray can effectively wash away the impurities brushed off by the cleaning roller brush, improving cleaning efficiency and cleaning quality. In addition, the setting of the three-way pipe and the sealing end cap ensures the normal flow and distribution of water.

[0016] Preferably, the driving component is a motor, which is fixedly mounted at the bottom of the housing. The output shaft of the motor extends vertically upward into the housing. A spline is provided on the circumferential outer wall of the motor output shaft. The cleaning roller brush includes a roller and multiple bristles on the outer wall of the roller. A spline groove is provided at the bottom end of the roller, and the bottom end of the roller is inserted into the motor output shaft.

[0017] By adopting the above technical solution, the motor output shaft is connected to the spline groove at the bottom of the cleaning roller through a spline. This connection method can transmit a large torque, ensuring that the motor can stably drive the cleaning roller to rotate, so that the cleaning roller maintains sufficient power when brushing the electroplated filter element, ensuring the cleaning effect. At the same time, the spline connection facilitates the installation and disassembly of the cleaning roller, making equipment maintenance convenient.

[0018] Preferably, the roller brush mounting component includes a fixed frame, a mounting bracket, and a plug rod. The fixed frame is fixed to the chassis, the mounting bracket is connected to the fixed frame by bolts, the plug rod is fixedly disposed on the bottom surface of the mounting bracket, and the top of the roller has a slot that matches the plug rod. The plug rod is inserted into and rotatably connected in the slot.

[0019] By adopting the above technical solution, the mounting bracket of the roller brush is fixed to the machine box. The mounting bracket is connected to the mounting bracket by bolts for easy installation and disassembly. The insertion rod is rotatably connected to the slot at the top of the roller, which not only ensures that the cleaning roller brush can rotate flexibly, but also achieves stable support for the cleaning roller brush, ensuring the stability of the cleaning roller brush during operation and improving the working reliability of the cleaning machine.

[0020] The main technical effects of this utility model are reflected in the following aspects:

[0021] 1. In the process of cleaning electroplating filter elements, the electroplating filter element is placed on the limiting rod. The drive component is started to drive the cleaning roller brush to rotate. The bristles of the cleaning roller brush brush the surface of the filter element and also drive the electroplating filter element to rotate. At the same time, the first spray component sprays water, which works with the bristles to clean the filter element. This makes the cleaning operation of the electroplating filter element more convenient and improves the consistency of cleaning.

[0022] 2. This utility model achieves simultaneous cleaning of the inner and outer walls of the electroplating filter element by opening a hollow flow channel and a pressure hole on the limiting upright, in conjunction with the second spray assembly, to perform high-pressure water spray cleaning on the inner wall of the electroplating filter element sleeved on the limiting upright. This improves the comprehensiveness and cleaning effect of the cleaning. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.

[0024] Figure 2 It is along Figure 1 A cross-sectional view along line AA in the middle.

[0025] Figure 3 This is a schematic diagram of the structure of the limiting upright and the second spray assembly in an embodiment of this application.

[0026] Figure 4 It is along Figure 3 A cross-sectional view along the BB line.

[0027] Explanation of reference numerals in the attached drawings: 1. Chassis; 11. Annular groove; 2. First spray assembly; 21. First main pipe; 22. Branch pipe; 23. First nozzle; 3. Cleaning roller brush; 31. Roller; 311. Spline groove; 312. Slot; 32. Brush bristles; 4. Roller brush mounting component; 41. Fixing bracket; 42. Mounting bracket; 43. Insert rod; 5. Motor; 51. Spline; 6. Limiting upright; 61. Hollow flow channel; 62. Pressurization hole; 7. Second spray assembly; 71. Annular mounting base; 711. Annular flow channel; 72. Second main pipe; 73. Second nozzle; 8. Cover plate. Detailed Implementation

[0028] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail to make the technical solution of this application easier to understand and master.

[0029] This application discloses a high-efficiency and energy-saving electroplating filter cleaning machine.

[0030] Reference Figures 1-4This embodiment of a high-efficiency and energy-saving electroplating filter cleaning machine includes a housing 1, a first spray assembly 2, a cleaning roller brush 3, a roller brush mounting component 4, a drive component 1, and a limiting rod 6 disposed within the housing 1. The cleaning roller brush 3 is connected to the housing 1 via the roller brush mounting component 4. The drive component 1 drives the cleaning roller brush 3 to rotate around a vertical axis. The first spray assembly 2 is used to spray water to clean the cleaning roller brush 3. The limiting rod 6 is vertically installed within the housing 1, and the limiting rod 6 contacts the edge of the bristles 32 of the cleaning roller brush 3. The limiting rod 6 is used for electroplating filter sleeve installation.

[0031] Reference Figures 1-4 When cleaning the electroplated filter element, the filter element is placed on the limiting rod 6. The drive unit is activated, causing the cleaning roller brush 3 to rotate. The bristles 32 of the cleaning roller brush 3 brush the surface of the filter element and also rotate the filter element. Simultaneously, the first spray assembly 2 sprays water, working in conjunction with the bristles 32 to clean the filter element. This structural design achieves mechanized cleaning of the electroplated filter element, eliminating the need for manual cleaning, simplifying the cleaning process. Furthermore, the mechanical brushing and spraying methods improve the consistency of cleaning, avoiding inconsistent cleaning standards and damage to the filter element caused by manual cleaning, thus extending the filter element's service life.

[0032] Reference Figures 1-4 There are multiple limit rods 6, which are distributed sequentially around the circumference of the cleaning roller brush 3 on the outside of the cleaning roller brush 3.

[0033] Reference Figures 1-4 By mounting multiple electroplating filter elements onto different limiting rods 6, multiple electroplating filter elements can be cleaned simultaneously, improving cleaning efficiency.

[0034] Reference Figures 1-4 It also includes a second spray assembly 7, in which a hollow flow channel 61 is coaxially formed within the limiting upright 6, and multiple pressurizing holes 62 are formed through the inner wall of the hollow flow channel 61 along the radial direction of the limiting upright 6; the second spray assembly 7 includes an annular mounting base 71, a second main pipe 72, and multiple second nozzles 73. The annular mounting base 71 is fixedly mounted on the bottom wall of the housing 1, and is coaxially arranged with the cleaning roller brush 3. The annular mounting base 71 has an annular flow channel 711 inside, and one end of the second main pipe 72 is connected to the annular flow channel 711. The other end is connected to a pressurized water source. Multiple second nozzles 73 are sequentially fixed on the annular mounting base 71 along the circumferential direction. The second nozzles 73 are connected to the annular flow channel 711. External threads are provided on the outer wall of the second nozzles 73. The bottom end of the hollow flow channel 61 passes through the limiting rod 6. Internal threads are provided on the inner wall of the bottom end of the hollow flow channel 61. The bottom end of the limiting rod 6 is threaded to the second nozzles 73. The second nozzles 73 are set upward and connected to the hollow flow channel 61. After the limiting rod 6 is installed, the bottom end is pressed against the top surface of the annular mounting base 71.

[0035] Reference Figures 1-4 When the second spray assembly 7 is working, pressurized water is supplied to the annular flow channel 711 through the second main pipe 72. The water flows through the second nozzle 73 into the hollow flow channel 61 of the limiting rod 6, and then sprays out from the pressurization hole 62 to perform high-pressure water spray cleaning on the inner wall of the electroplating filter element sleeved on the limiting rod 6. This structural design enables simultaneous cleaning of the inner and outer walls of the electroplating filter element, further improving the comprehensiveness and cleaning effect. The threaded connection facilitates the installation and disassembly of the limiting rod 6, making maintenance and replacement convenient. Simultaneously, the high-pressure water spray provides support for the electroplating filter element, reducing friction between the filter element and the outer wall of the limiting rod 6, thereby allowing the cleaning roller brush 3 to better drive the electroplating filter element to rotate and clean its circumferential surface.

[0036] Reference Figures 1-4 An annular groove 11 matching the annular mounting seat 71 is provided on the bottom wall of the inner casing 1, and the annular mounting seat 71 is fixed in the annular groove 11.

[0037] Reference Figures 1-4 The annular groove 11 provides a precise installation position for the annular mounting base 71, allowing the annular mounting base 71 to be firmly fixed on the bottom wall of the housing 1, ensuring the stability of the second spray assembly 7 during operation, and preventing the annular mounting base 71 from shifting during use and affecting the cleaning effect.

[0038] Reference Figures 1-4 The first spray assembly 2 includes a first main pipe 21, two branch pipes 22 and multiple first nozzles 23. The two branch pipes 22 are respectively fixed on the inner walls of the two sides of the housing 1. The branch pipes 22 are located above the cleaning roller brush 3. The multiple first nozzles 23 are respectively installed on the branch pipes 22 along the length of the branch pipes 22. The first nozzles 23 are set facing the cleaning roller brush 3. The first main pipe 21 is a three-way pipe. One end of the branch pipe 22 is fixedly fitted with a sealing end cap. The other end of the branch pipe 22 is connected to one of the three-way pipes. The other three-way pipe is connected to a pressurized water source.

[0039] Reference Figures 1-4 The pressurized water source flows through the first main pipe 21 to two branch pipes 22, and then multiple first nozzles 23 on the branch pipes 22 spray water toward the cleaning roller brush 3, thereby achieving water spray rinsing of the cleaning roller brush 3 and the electroplating filter element being cleaned by the cleaning roller brush 3. The multi-angle water spray can effectively wash away the impurities brushed off by the cleaning roller brush 3, improving cleaning efficiency and cleaning quality. In addition, the setting of the three-way pipe and the sealing end cap ensures the normal flow and distribution of water.

[0040] Reference Figures 1-4The driving component is a motor 5, which is fixedly installed at the bottom of the housing 1. The output shaft of the motor 5 extends vertically upward into the housing 1. A spline 51 is provided on the circumferential outer wall of the output shaft of the motor 5. The cleaning roller brush 3 includes a roller 31 and multiple bristles 32 on the outer wall of the roller 31. A spline groove 311 is provided at the bottom end of the roller 31. The bottom end of the roller 31 is inserted into the output shaft of the motor 5.

[0041] Reference Figures 1-4 The output shaft of motor 5 is connected to the spline 51 groove 311 at the bottom of the cleaning roller 3 roller 31 via spline 51. This connection method can transmit a large torque, ensuring that motor 5 can stably drive the cleaning roller 3 to rotate, so that the cleaning roller 3 maintains sufficient power when brushing the electroplated filter element, ensuring the cleaning effect. At the same time, the spline 51 connection facilitates the installation and disassembly of the cleaning roller 3, making equipment maintenance convenient.

[0042] Reference Figures 1-4 The roller brush mounting component 4 includes a fixing frame 41, a mounting frame 42, and a plug rod 43. The fixing frame 41 is fixed on the housing 1, and the mounting frame 42 is connected to the fixing frame 41 by bolts. The plug rod 43 is fixedly set on the bottom surface of the mounting frame 42. The top of the roller 31 has a slot 312 that matches the plug rod 43. The plug rod 43 is inserted into and rotatably connected in the slot 312.

[0043] Reference Figures 1-4 The mounting bracket 41 of the roller brush mounting component 4 is fixed to the housing 1. The mounting bracket 42 is connected to the mounting bracket 41 by bolts for easy installation and disassembly. The insertion rod 43 is rotatably connected to the slot 312 at the top of the roller 31, which not only ensures that the cleaning roller brush 3 can rotate flexibly, but also achieves stable support for the cleaning roller brush 3, ensuring the stability of the cleaning roller brush 3 during operation and improving the working reliability of the cleaning machine.

[0044] Reference Figures 1-4 Figures 1-4 Figures 1-4 Figures 1-4 Inside the housing 1, two cleaning roller brushes 3 can be installed, one on the left and one on the right. Correspondingly, there are two sets of limiting rods 6, each with multiple rods, which are respectively installed around the two cleaning roller brushes 3. There are also two second spray components 7, corresponding to the two sets of limiting rods 6. There are two insertion rods 43 on the mounting bracket 42, which cooperate with the slots 312 of the two cleaning roller brushes 3 to rotate. The remaining structure can be adjusted accordingly. A cover plate 8 is hinged to the top of the housing 1, which can cover the housing 1 when closed to prevent water from splashing out during the cleaning operation.

[0045] Of course, the above are just typical examples of this application. In addition, this application may have many other specific implementation methods. All technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection claimed in this application.

Claims

1. A high-efficiency and energy-saving electroplating filter cleaning machine, characterized in that: The device includes a housing (1), a first spray assembly (2), a cleaning roller brush (3), a roller brush mounting component (4), a drive component, and a limiting rod (6) disposed inside the housing (1). The cleaning roller brush (3) is connected to the housing (1) through the roller brush mounting component (4). The drive component drives the cleaning roller brush (3) to rotate around the vertical axis. The first spray assembly (2) is used to spray water to clean the cleaning roller brush (3). The limiting rod (6) is vertically installed inside the housing (1). The limiting rod (6) contacts the edge of the bristles (32) of the cleaning roller brush (3). The limiting rod (6) powers the electroplating filter element sleeve.

2. The high-efficiency and energy-saving electroplating filter cleaning machine according to claim 1, characterized in that: There are multiple limiting rods (6), which are distributed sequentially around the circumference of the cleaning roller brush (3) on the outside of the cleaning roller brush (3).

3. The high-efficiency and energy-saving electroplating filter cleaning machine according to claim 2, characterized in that: It also includes a second spray assembly (7), in which a hollow flow channel (61) is coaxially formed inside the limiting rod (6), and multiple pressure holes (62) are formed through the inner wall of the hollow flow channel (61) along the radial direction of the limiting rod (6); the second spray assembly (7) includes an annular mounting base (71), a second main pipe (72) and multiple second nozzles (73), the annular mounting base (71) is fixedly set on the bottom wall of the inner wall of the casing (1), the annular mounting base (71) is coaxially set with the cleaning roller brush (3), the annular mounting base (71) has an annular flow channel (711) inside, and one end of the second main pipe (72) is connected to the annular flow channel (711). The second main pipe (72) is connected to a pressurized water source at the other end of the flow channel (711). Multiple second nozzles (73) are fixed sequentially on the annular mounting base (71) along the circumferential direction of the annular mounting base (71). The second nozzles (73) are connected to the annular flow channel (711). The outer wall of the second nozzles (73) is provided with external threads. The bottom end of the hollow flow channel (61) passes through the limiting rod (6). The inner wall of the bottom end of the hollow flow channel (61) is provided with internal threads. The bottom end of the limiting rod (6) is threadedly connected to the second nozzles (73). The second nozzles (73) are set upward and connected to the hollow flow channel (61).

4. The high-efficiency and energy-saving electroplating filter cleaning machine according to claim 3, characterized in that: The bottom wall of the chassis (1) is provided with an annular groove (11) that matches the annular mounting seat (71), and the annular mounting seat (71) is fixed in the annular groove (11).

5. The high-efficiency energy-saving electroplating filter cleaning machine according to claim 1, characterized in that: The first spray assembly (2) includes a first main pipe (21), two branch pipes (22) and multiple first nozzles (23). The two branch pipes (22) are respectively fixed on the inner walls of the two sides of the casing (1). The branch pipes (22) are located above the cleaning roller brush (3). Multiple first nozzles (23) are respectively installed on the branch pipes (22) along the length of the branch pipes (22). The first nozzles (23) are set facing the cleaning roller brush (3). The first main pipe (21) is a three-way pipe. One end of the branch pipe (22) is fixedly fitted with a sealing end cap. The other end of the branch pipe (22) is connected to one of the three-way pipes. The other three-way pipe is connected to a pressurized water source.

6. The high-efficiency energy-saving electroplating filter cleaning machine according to claim 1, characterized in that: The driving component is a motor (5), which is fixedly installed at the bottom of the housing (1). The output shaft of the motor (5) extends vertically upward into the housing (1). A spline (51) is provided on the circumferential outer wall of the output shaft of the motor (5). The cleaning roller brush (3) includes a roller (31) and multiple bristles (32) on the outer wall of the roller (31). A spline (51) groove (311) is provided at the bottom end of the roller (31). The bottom end of the roller (31) is inserted into the output shaft of the motor (5).

7. The high-efficiency energy-saving electroplating filter cleaning machine according to claim 6, characterized in that: The roller brush mounting component (4) includes a fixing frame (41), a mounting frame (42), and a plug rod (43). The fixing frame (41) is fixed on the chassis (1). The mounting frame (42) is connected to the fixing frame (41) by bolts. The plug rod (43) is fixedly set on the bottom surface of the mounting frame (42). The top of the roller (31) is provided with a slot (312) that matches the plug rod (43). The plug rod (43) is inserted into and rotatably connected in the slot (312).

Images