Sugar melting tank

Abstract

The utility model relates to sugar dissolving equipment technical field, concretely is a kind of sugar dissolving tank, including melting tank, the upper end of melting tank is fixedly connected with mounting seat, the upper end of mounting seat is fixedly installed with servo motor, the inside of melting tank is provided with stirring assembly, stirring assembly includes stirring shaft, mounting rod, wave stirring rod and vertical stirring rod, stirring shaft is rotatably connected with mounting seat, the upper end of stirring shaft is fixedly connected with the output end of servo motor, the right side position of melting tank surface is fixedly connected with feed box, the front side position of melting tank surface is fixedly connected with drain pipe, drain pipe is installed with drain valve inside;Multiple wave stirring rods and vertical stirring rods in stirring assembly are rotated by servo motor, two kinds of stirring rods promote sugar lump to rotate inside melting tank, while stirring the process of sugar solution after melting, wave stirring rod and vertical stirring rod cooperate to make sugar solution appear up and down fluctuation, make sugar solution fast mixing uniform, effectively improve the stirring efficiency of sugar solution.

Description

Technical Field

[0001] This utility model relates to the field of sugar dissolving equipment technology, specifically to a sugar dissolving tank. Background Technology

[0002] A sugar melting tank is a melting and heating device consisting of a circular stainless steel inner cylinder head. To ensure more thorough sugar melting, a stirring blade is installed inside the tank. After the sugar is loaded into the tank, the stirring blade rotates to melt the sugar.

[0003] The existing mixing tanks mostly consist of several vertically arranged stirring blades to better propel the sugar cubes to rotate and melt within the tank, while simultaneously stirring the melted sugar solution. However, in subsequent stirring processes, the vertical stirring blades stir the sugar at the same position each time, which cannot achieve more thorough stirring of the sugar and requires a longer time to achieve uniform mixing of the sugar solution, resulting in low stirring efficiency.

[0004] Therefore, it is necessary to invent a sugar dissolving container to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a sugar mixing tank to solve the problems in the technology of being unable to achieve more thorough stirring of sugar, requiring a long time to achieve uniform mixing of sugar solution, and having low stirring efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a sugar melting tank, comprising a melting tank, an upper end of which is fixedly connected to a mounting base, and a servo motor is fixedly mounted on the upper end of the mounting base. The melting tank is internally equipped with a stirring assembly, which includes a stirring shaft, a mounting rod, a wave-shaped stirring rod, and a vertical stirring rod. The stirring shaft is rotatably connected to the mounting base, and the upper end of the stirring shaft is fixedly connected to the output end of the servo motor. A feed box is fixedly connected to the right side of the melting tank surface, and a drain pipe is fixedly connected to the front side of the melting tank surface. A drain valve is installed inside the drain pipe.

[0007] By adopting the above technical solution, during the melting of sugar blocks, the servo motor drives multiple sets of wave-shaped stirring rods and vertical stirring rods in the stirring assembly to rotate. The two types of stirring rods push the sugar blocks to rotate inside the melting tank. At the same time, during the stirring of the melted sugar liquid, the wave-shaped stirring rods and vertical stirring rods work together to make the sugar liquid fluctuate up and down, so that the sugar liquid is quickly and evenly mixed, effectively improving the stirring efficiency of the sugar liquid.

[0008] Optionally, the mounting rod is fixedly connected to the lower end of the stirring shaft, and the surface of the mounting rod is provided with multiple sets of mounting holes. Limiting blocks are fixedly connected to both sides of the mounting holes on the lower surface of the mounting rod.

[0009] By adopting the above technical solution, the mounting rod is sleeved on the surface of the stirring shaft and connected by bolts, which facilitates the disassembly of the mounting rod.

[0010] Optionally, the front half of the mounting rod is equipped with multiple sets of wave stirring rods, and the rear half of the mounting rod is equipped with multiple sets of vertical stirring rods.

[0011] Optionally, a connecting block is fixedly connected to the upper end of both the wave stirring rod and the vertical stirring rod. A fixing screw is fixedly connected to the upper end of the connecting block, and the upper end of the fixing screw passes through the mounting hole and is threaded with a nut.

[0012] By adopting the above technical solution, the fixing screw is passed through the mounting hole and the connecting block is locked inside the limiting block. At this time, the nut is threaded to the upper end of the fixing screw, thereby fixing the wave stirring rod and the vertical stirring rod to the lower side of the mounting rod, which facilitates the disassembly of the wave stirring rod and the vertical stirring rod.

[0013] Optionally, a connecting shaft is fixedly connected to the surface of the melting tank above the feed box, and two sets of connecting screws are vertically rotatably connected to the surface of the melting tank below the feed box. A locking sleeve is threaded onto the surface of the connecting screw, and two sets of adjusting rods are fixedly connected to the surface of the locking sleeve. Two sets of positioning plates are horizontally rotatably connected to the surface of the feed box above the connecting shaft.

[0014] By adopting the above technical solution, the connecting screw rotates up and down around the surface of the melting pot, the adjusting rod facilitates the rotation of the locking sleeve, and the positioning plate rotates horizontally around the surface of the melting pot.

[0015] Optionally, a sealing cover is provided on the side of the feed box. A sealing strip is fixedly connected to the surface of the sealing cover near the feed box. Two sets of vertical pressure rods are fixedly connected to the surface of the sealing cover away from the feed box. A slot is opened at the lower end of the pressure rod, and the slot is locked onto the surface of the connecting screw. The upper end of the pressure rod is rotatably connected to the connecting shaft.

[0016] By adopting the above technical solution, the sealing cover rotates around the fixed connection shaft by the pressure rod, which rotates the connecting screw upward and locks it in the slot. Then, the locking sleeve rotates inward, thereby locking and fixing the sealing cover and the pressure rod to seal the feed box.

[0017] Optionally, a water injection pipe and an exhaust pipe are fixedly connected to the front and rear sides of the upper end of the melting tank, respectively.

[0018] By adopting the above technical solution, the water injection pipe is used to inject water into the melting tank to adjust the viscosity of the sugar solution, and during the sugar melting process, the steam generated inside is discharged through the exhaust pipe to avoid excessive internal pressure.

[0019] Optionally, a fixed base is fixedly connected to the lower end of the melting tank, and a heating plate is installed inside the fixed base.

[0020] By adopting the above technical solution, the heating plate is used to heat the inside of the melting tank.

[0021] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0022] 1. This utility model uses a servo motor to drive multiple sets of wave stirring rods and vertical stirring rods in the stirring assembly to rotate. The two types of stirring rods push the sugar block to rotate inside the melting tank. At the same time, during the stirring of the melted sugar liquid, the wave stirring rods and vertical stirring rods work together to make the sugar liquid fluctuate up and down, so that the sugar liquid is quickly and evenly mixed, effectively improving the stirring efficiency of the sugar liquid.

[0023] 2. This utility model involves mounting a rod on the surface of the stirring shaft and connecting it with bolts. A fixing screw is passed through the mounting hole, and a connecting block is secured inside the limiting block. At this point, a nut is threadedly connected to the upper end of the fixing screw, thereby fixing the wave stirring rod and the vertical stirring rod to the lower side of the mounting rod. This facilitates the disassembly of the mounting rod, wave stirring rod, and vertical stirring rod, and makes it easier to clean and replace the stirring components, thus improving the convenience of cleaning and replacing the equipment. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0026] Figure 3 This is a schematic diagram of the stirring assembly structure of this utility model;

[0027] Figure 4 This is a schematic diagram of the feed box structure of this utility model. Figure 1 (Sealed cap in sealed state);

[0028] Figure 5 This is a schematic diagram of the feed box structure of this utility model. Figure 2 (Sealed cap open).

[0029] Explanation of reference numerals in the attached figures:

[0030] 1. Melting tank; 11. Mounting base; 12. Servo motor; 13. Water injection pipe; 14. Exhaust pipe; 15. Drain pipe; 16. Drain valve; 17. Fixed base; 18. Heating plate; 2. Stirring assembly; 21. Stirring shaft; 22. Mounting rod; 23. Mounting hole; 24. Limiting block; 25. Wave stirring rod; 26. Vertical stirring rod; 27. Connecting block; 28. Fixing screw; 3. Feed box; 31. Sealing cover; 32. Sealing strip; 33. Pressure rod; 34. Slot; 35. Connecting shaft; 36. Connecting screw; 37. Locking sleeve; 38. Adjusting rod; 39. Positioning plate. Detailed Implementation

[0031] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0032] This utility model provides, for example Figure 1 and Figure 2 The sugar melting tank shown includes a melting tank 1. A mounting base 11 is fixedly connected to the upper end of the melting tank 1. A servo motor 12 is fixedly installed on the upper end of the mounting base 11. A drain pipe 15 is fixedly connected to the front side of the surface of the melting tank 1. A drain valve 16 is installed inside the drain pipe 15. A water injection pipe 13 and an exhaust pipe 14 are fixedly connected to the front and rear sides of the upper end of the melting tank 1, respectively. A fixed base 17 is fixedly connected to the lower end of the melting tank 1. A heating plate 18 is installed inside the fixed base 17. A stirring assembly 2 is provided inside the melting tank 1. A feed box 3 is fixedly connected to the right side of the surface of the melting tank 1. A sealing cover 31 is provided on the side of the feed box 3.

[0033] During use, the sealing cap 31 is opened, and sugar blocks are sequentially placed into the melting tank 1 through the feeding box 3. After feeding, the feeding box 3 is sealed with the sealing cap 31. During the melting process, the heating plate 18 is activated to heat the inside of the melting tank 1. At the same time, the servo motor 12 is activated, and the output end of the servo motor 12 drives the stirring component 2 to rotate. The stirring component 2 moves the sugar blocks, causing them to rotate at the bottom of the melting tank 1, so that the sugar blocks are heated evenly and melted quickly. During the sugar melting process, water can be injected into the melting tank 1 through the water injection pipe 13 to dilute the sugar solution according to the required viscosity. After the sugar solution is mixed, the drain valve 16 is opened, and the sugar solution can be discharged through the drain pipe 15.

[0034] See Figure 2 and Figure 3The stirring assembly 2 includes a stirring shaft 21, a mounting rod 22, a wave stirring rod 25, and a vertical stirring rod 26. The stirring shaft 21 is rotatably connected to the mounting base 11. The upper end of the stirring shaft 21 is fixedly connected to the output end of the servo motor 12. The mounting rod 22 is fixedly connected to the lower end of the stirring shaft 21. The surface of the mounting rod 22 has multiple sets of mounting holes 23. Limiting blocks 24 are fixedly connected to both sides of the mounting holes 23 on the lower surface of the mounting rod 22. Multiple sets of wave stirring rods 25 are installed on the front half of the mounting rod 22, and multiple sets of vertical stirring rods 26 are installed on the rear half of the mounting rod 22. Connecting blocks 27 are fixedly connected to the upper ends of the wave stirring rods 25 and the vertical stirring rods 26. A fixing screw 28 is fixedly connected to the upper end of the connecting block 27. The upper end of the fixing screw 28 passes through the mounting hole 23 and is threaded with a nut.

[0035] Specifically, during the stirring process of the sugar block, the servo motor 12 drives the stirring shaft 21 to rotate, the stirring shaft 21 drives the mounting rod 22 to rotate, and the mounting rod 22 drives multiple sets of wave stirring rods 25 and vertical stirring rods 26 to rotate, pushing the sugar block to rotate inside the melting tank 1, so that the sugar block melts quickly. At the same time, during the stirring of the melted sugar liquid, the wave shape on the surface of the wave stirring rod 25 will cause the syrup to fluctuate up and down during the stirring process, so that the internal syrup is quickly and evenly mixed. This facilitates the stirring and melting of the sugar block while improving the uniformity and mixing efficiency of the syrup.

[0036] Meanwhile, after the internal sugar solution is drained, water is injected into the melting tank 1 and the servo motor 12 is started. The servo motor 12 drives the stirring component 2 to rotate, thereby stirring the internal water flow to clean the surface of the melting tank 1 and the stirring component 2. When deep cleaning is required, multiple sets of nuts are disassembled in sequence, and multiple sets of wave stirring rods 25 and vertical stirring rods 26 can be removed for cleaning, improving the convenience of cleaning the stirring component 2.

[0037] See Figure 1 , Figure 4 and Figure 5 A connecting shaft 35 is fixedly connected to the surface of the melting tank 1 above the feed box 3. Two sets of connecting screws 36 are vertically rotatably connected to the surface of the melting tank 1 below the feed box 3. Locking sleeves 37 are threaded onto the surface of the connecting screws 36. Two sets of adjusting rods 38 are fixedly connected to the surface of the locking sleeves 37. Two sets of positioning plates 39 are horizontally rotatably connected to the surface of the feed box 3 above the connecting shaft 35. A sealing strip 32 is fixedly connected to the surface of the sealing cover 31 near the feed box 3. Two sets of vertical pressure rods 33 are fixedly connected to the surface of the sealing cover 31 away from the feed box 3. A slot 34 is opened at the lower end of the pressure rod 33, which is locked onto the surface of the connecting screw 36. The upper end of the pressure rod 33 is rotatably connected to the connecting shaft 35.

[0038] In addition, during the feeding process of sugar blocks, the sealing cover 31 is first flipped upward by the cooperation of the pressure rod 33 and the connecting shaft 35, thereby opening the feeding box 3. At this time, the two sets of positioning plates 39 are rotated inward at the same time, and the outer end of the positioning plate 39 is clamped on the surface of the sealing cover 31 to temporarily fix the sealing cover 31, so that the sugar blocks can be continuously fed from the feeding box 3 into the melting tank 1. After the feeding is completed, the positioning plate 39 is rotated outward, and the sealing cover 31 can be rotated downward to cover the surface of the feeding box 3. The sealing strip 32 is clamped into the inside of the feeding box 3 to seal the feeding box 3. Next, the two sets of connecting screw rods 36 are rotated upward to clamp them on the inside of the two sets of slots 34. Then, the locking sleeve 37 is rotated by the adjusting rod 38, and the sealing cover 31 and the pressure rod 33 are locked and fixed by the locking sleeve 37.

[0039] The working principle of this utility model is as follows: The servo motor 12 drives multiple sets of wave-shaped stirring rods 25 and vertical stirring rods 26 in the stirring assembly 2 to rotate. The two types of stirring rods push the sugar block to rotate inside the melting tank 1. At the same time, during the stirring process of the melted sugar liquid, the wave-shaped stirring rods 25 and vertical stirring rods 26 work together to make the sugar liquid fluctuate up and down, so that the sugar liquid is quickly and evenly mixed, effectively improving the stirring efficiency of the sugar liquid. At the same time, by making it easy to disassemble the mounting rod 22, wave-shaped stirring rods 25 and vertical stirring rods 26, it is easy to clean and replace the stirring assembly 2, improving the convenience of cleaning and replacing the equipment.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A sugar melting vessel, comprising a melting vessel (1), characterized in that: The upper end of the melting tank (1) is fixedly connected to the mounting base (11), and the upper end of the mounting base (11) is fixedly installed with a servo motor (12). The melting tank (1) is equipped with a stirring assembly (2), which includes a stirring shaft (21), a mounting rod (22), a wave stirring rod (25), and a vertical stirring rod (26). The stirring shaft (21) is rotatably connected to the mounting base (11), and the upper end of the stirring shaft (21) is fixedly connected to the output end of the servo motor (12). The right side of the surface of the melting tank (1) is fixedly connected to a feed box (3), and the front side of the surface of the melting tank (1) is fixedly connected to a drain pipe (15). The drain pipe (15) is equipped with a drain valve (16).

2. A sugar dissolving container according to claim 1, characterized in that: The mounting rod (22) is fixedly connected to the lower end of the stirring shaft (21). The surface of the mounting rod (22) is provided with multiple sets of mounting holes (23). Limiting blocks (24) are fixedly connected to the lower surface of the mounting rod (22) on both sides of the mounting holes (23).

3. A sugar dissolving container according to claim 2, characterized in that: The front half of the mounting rod (22) is equipped with multiple sets of wave stirring rods (25), and the rear half of the mounting rod (22) is equipped with multiple sets of vertical stirring rods (26).

4. A sugar dissolving container according to claim 3, characterized in that: The upper ends of the wave stirring rod (25) and the vertical stirring rod (26) are both fixedly connected to a connecting block (27). The upper end of the connecting block (27) is fixedly connected to a fixing screw (28). The upper end of the fixing screw (28) passes through the mounting hole (23) and is threaded with a nut.

5. A sugar dissolving container according to claim 1, characterized in that: The melting tank (1) is fixedly connected to a connecting shaft (35) at a position above the feed box (3). The melting tank (1) is vertically rotatably connected to two sets of connecting screws (36) at a position below the feed box (3). The connecting screws (36) are threadedly connected to a locking sleeve (37). The locking sleeve (37) is fixedly connected to two sets of adjusting rods (38). The feed box (3) is horizontally rotatably connected to two sets of positioning plates (39) at a position above the connecting shaft (35).

6. A sugar dissolving container according to claim 5, characterized in that: A sealing cover (31) is provided on the side of the feed box (3). A sealing strip (32) is fixedly connected to the surface of the sealing cover (31) near the feed box (3). Two sets of vertical pressure rods (33) are fixedly connected to the surface of the sealing cover (31) away from the feed box (3). A slot (34) is provided at the lower end of the pressure rod (33). The slot (34) is locked on the surface of the connecting screw (36). The upper end of the pressure rod (33) is rotatably connected to the connecting shaft (35).

7. A sugar dissolving container according to claim 1, characterized in that: Water injection pipe (13) and exhaust pipe (14) are fixedly connected to the front and rear sides of the upper end of the melting tank (1), respectively.

8. A sugar dissolving container according to claim 1, characterized in that: The lower end of the melting tank (1) is fixedly connected to a fixed base (17), and a heating plate (18) is installed inside the fixed base (17).

Images