A tubular reactor
By introducing closure and switching components into the tubular reactor and using a quick-release connection method with threaded grooves and retaining rings, the problems of cumbersome equipment maintenance and leakage in the prior art are solved. This enables rapid disassembly and assembly and flexible control of the flow path of the reaction liquid, thereby improving equipment maintenance efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SUNKAIER IND TECH CO LTD
- Filing Date
- 2025-06-17
- Publication Date
- 2026-06-09
AI Technical Summary
The integral or flanged connection structure of existing tubular reactors makes equipment maintenance and repair cumbersome, and is prone to leakage of reaction liquids during disassembly, resulting in waste of raw materials.
The design employs a combination of closure and switching components, and utilizes a quick-release connection method with threaded grooves and retaining rings to achieve rapid assembly and disassembly and flexible control of the flow path of the reactive liquid. The closure plate can quickly seal off individual horizontal pipe channels to prevent leakage.
It enables quick disassembly and assembly and flexible adjustment of the reaction liquid flow path, reducing equipment maintenance time and avoiding reaction liquid leakage and raw material waste.
Smart Images

Figure CN224332175U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reactor technology, specifically a tubular reactor. Background Technology
[0002] Since their inception, tubular reactors have been widely used in chemical, pharmaceutical, and energy fields due to their advantages such as continuous production, compact structure, and high mass and heat transfer efficiency. Early tubular reactors were mostly simple straight tube structures, increasing the material residence time by extending the tube length to promote the reaction.
[0003] Currently, in existing technologies, tubular reactors typically employ integral or flanged connection structures, which are inconvenient for equipment maintenance and repair. When it is necessary to clean or replace local pipes or internal components, the integral structure requires the entire system to be disassembled, which is cumbersome and consumes a lot of time and manpower. During the disassembly process, it is very easy to cause leakage of residual reaction liquid inside the pipe, resulting in waste of raw materials. Therefore, a tubular reactor is proposed. Utility Model Content
[0004] The main objective of this invention is to provide a tubular reactor that can solve the problems mentioned in the background section.
[0005] To achieve the above objectives, the present invention proposes a tubular reactor comprising a base plate, a vertical rod fixedly connected to the top of the base plate, a horizontal rod fixedly connected to the right side of the vertical rod, a fixing frame fixedly connected to the front of the horizontal rod, a horizontal tube movably connected to the inner wall of the fixing frame, threaded grooves on both sides of the horizontal tube, a retaining ring threadedly connected to the horizontal tube through the threaded grooves, a bent tube threadedly connected to the retaining ring, a retaining block fixedly connected to the outer wall of the bent tube, and a closing assembly for preventing waste of the reaction liquid provided on the inner wall of the horizontal tube; the closing assembly includes:
[0006] A first groove is formed on the outer wall of the horizontal tube;
[0007] Slider 1, which is slidably connected to the inner wall of slide groove 1;
[0008] A disc, which is fixedly connected to the top of slider one;
[0009] Slide groove two, wherein slide groove two is formed on the front side of the disk;
[0010] Slider 2, which is slidably connected to the inner wall of slide groove 2;
[0011] A closing plate is fixedly connected to the back of slider two.
[0012] Preferably, the inner wall of the horizontal tube and the curved tube is fixedly connected to an inner tube.
[0013] Preferably, the closing plate moves through the inner tube and moves within the inner wall of the horizontal tube.
[0014] Preferably, the number of horizontal tubes is six, arranged in groups of three, symmetrically arranged around the middle of the vertical rod, and the six horizontal tubes are connected by bends.
[0015] Preferably, a switch assembly is provided at the right end of the horizontal tube at the bottom left side of the vertical rod.
[0016] Preferably, the switch assembly includes a guide block, which is fixedly connected to the inner wall of the horizontal tube. A movable plate is slidably connected to the inner wall of the guide block. A connecting rod is hinged to the front of the movable plate. The connecting rod is hinged to the inner wall of the horizontal tube. A tooth is provided on the right side of the connecting rod. A pull rod is fixedly connected to the left side of the connecting rod.
[0017] Preferably, a sliding groove three is provided on the right side of the horizontal tube, and the pull rod is slidably connected to the inner wall of the sliding groove three.
[0018] This invention provides a tubular reactor. It has the following advantages:
[0019] (1) The tubular reactor can flexibly block or adjust the flow path of the reaction liquid through the closing component. The closing plate can quickly seal a single horizontal tube channel to prevent liquid leakage when maintenance is required during the reaction process. Furthermore, the horizontal tube and the bend are connected by a quick-release method with threaded grooves and retaining rings, which can be quickly disassembled and assembled without complicated tools, thus shortening the equipment maintenance time.
[0020] (2) The tubular reactor is controlled by both the closing component and the switching component. The closing plate can quickly seal the inner tube channel in the local horizontal tube, and can flexibly block or adjust the flow path of the reaction liquid. The movable plate can control the outflow of the liquid. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0023] Figure 2 This is a schematic diagram of the closed component structure of this utility model;
[0024] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0025] Figure 4 This utility model Figure 1 Enlarged structural diagram at point B.
[0026] Explanation of icon numbers:
[0027] 1. Base plate; 2. Vertical rod; 3. Horizontal rod; 4. Fixing frame; 5. Horizontal tube; 6. Threaded groove; 7. Snap ring; 8. Bend; 9. Locking block; 10. Closing assembly; 101. Slide groove one; 102. Slider one; 103. Disc; 104. Slide groove two; 105. Slider two; 106. Closing plate; 11. Inner tube; 12. Switch assembly; 121. Guide block; 122. Movable plate; 123. Connecting rod; 124. Gear; 125. Pull rod; 13. Slide groove three.
[0028] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Please see Figure 1-4 This utility model proposes a tubular reactor, including a bottom plate 1, a vertical rod 2 fixedly connected to the top of the bottom plate 1, a horizontal rod 3 fixedly connected to the right side of the vertical rod 2, threaded grooves 6 on both sides of the horizontal tube 5, a retaining ring 7 threadedly connected to the horizontal tube 5 through the threaded grooves 6, a bend 8 threadedly connected to the retaining ring 7, a retaining block 9 fixedly connected to the outer wall of the bend 8, a closing component 10 for preventing waste of reaction liquid provided on the inner wall of the horizontal tube 5, and an inner tube 11 fixedly connected to the inner wall of the horizontal tube 5 and the bend 8.
[0031] In this embodiment of the utility model, in order to prevent the liquid inside the tube from flowing out and being wasted during maintenance and disassembly, the closing assembly 10 specifically includes a first slide groove 101, a first slider 102, a disc 103, a second slide groove 104, a second slider 105, and a closing plate 106. The first slide groove 101 is opened on the outer wall of the horizontal tube 5. The first slider 102 is slidably connected to the inner wall of the first slide groove 101. The disc 103 is fixedly connected to the top of the first slider 102. The second slide groove 104 is opened on the front of the disc 103. The second slider 105 is slidably connected to the inner wall of the second slide groove 104. The closing plate 106 is fixedly connected to the back of the second slider 105. The closing plate 106 movably passes through the inner tube 11 and moves within the inner wall of the horizontal tube 5.
[0032] Furthermore, there are six horizontal tubes 5, arranged in groups of three, symmetrically positioned around the center of the vertical rod 2. The six horizontal tubes 5 are connected by a bend 8. A switch assembly 12 is provided at the right end of the horizontal tube 5 at the bottom left side of the vertical rod 2. The switch assembly 12 includes a guide block 121, which is fixedly connected to the inner wall of the horizontal tube 5. A movable plate 122 is slidably connected to the inner wall of the guide block 121. A connecting rod 123 is hinged to the front of the movable plate 122 and is hinged to the inner wall of the horizontal tube 5. A tooth 124 is provided on the right side of the connecting rod 123. A pull rod 125 is fixedly connected to the left side of the connecting rod 123. A sliding groove 3 13 is provided on the right side of the horizontal tube 5. The pull rod 125 is slidably connected to the inner wall of the sliding groove 3 13. The movable plate 122, the connecting rod 123, and the tooth 124 are arranged in two groups, symmetrically positioned around the center of the horizontal tube 5, with the two teeth 124 meshing together.
[0033] Furthermore, a fixing bracket 4 is fixedly connected to the front of the crossbar 3, and a horizontal tube 5 is movably connected to the inner wall of the fixing bracket 4. There are two fixing brackets 4, and the two fixing brackets 4 are connected by bolts and nuts.
[0034] In this invention, during use, the horizontal tube 5 is suspended and fixed by the bolt and nut fixing bracket 4. During maintenance, to prevent waste of the reaction liquid, the slider 102 is pushed to slide within the slide groove 101, causing the disc 103 to rotate. When the disc 103 rotates, the slider 105 slides within the slide groove 104, causing the closing plate 106 to move longitudinally. The closing plate 106 slides longitudinally on the inner wall of the horizontal tube 5, blocking the inner tube 11 channel and achieving a blocking effect. The threaded grooves 6 at both ends of the horizontal tube 5 connect the bent tube 8 to the horizontal tube 5 via retaining rings 7. Rotating the retaining rings 7 close to the retaining block 9 separates the horizontal tube 5 from the bent tube 8, enabling quick assembly and disassembly. Then, by unscrewing the bolts and nuts of the fixing bracket 4, a single horizontal tube 5 can be removed for easy equipment maintenance. When the liquid is discharged, the pull rod 125 is pulled, causing it to slide within the slide groove 13, driving the connecting rod 123 to rotate around the hinge point. The teeth 124 on the two connecting rods 123 mesh, causing the movable plate 122 to move outward. The movable plate 122 slides along the guide block 121 to fully open the channel of the inner tube 11 in the horizontal tube 5, thereby realizing the function of liquid discharge.
[0035] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A tubular reactor, comprising a bottom plate (1), characterized in that: A vertical rod (2) is fixedly connected to the top of the base plate (1), a horizontal rod (3) is fixedly connected to the right side of the vertical rod (2), a fixing frame (4) is fixedly connected to the front of the horizontal rod (3), a horizontal tube (5) is movably connected to the inner wall of the fixing frame (4), threaded grooves (6) are provided on both sides of the horizontal tube (5), a retaining ring (7) is threadedly connected to the horizontal tube (5) through the threaded grooves (6), a bent tube (8) is threadedly connected to the retaining ring (7), a retaining block (9) is fixedly connected to the outer wall of the bent tube (8), and a closing component (10) is provided on the inner wall of the horizontal tube (5) to prevent waste of the reaction liquid; the closing component (10) includes: Slide groove 1 (101) is formed on the outer wall of the horizontal tube (5); Slider 1 (102), which is slidably connected to the inner wall of slide groove 1 (101); A disc (103) is fixedly connected to the top of a slider (102); Slide groove two (104) is formed on the front side of the disk (103); Slider 2 (105), which is slidably connected to the inner wall of slide groove 2 (104); A closing plate (106) is fixedly connected to the back of the slider two (105).
2. A tubular reactor according to claim 1, characterized in that: The inner wall of the horizontal tube (5) and the curved tube (8) is fixedly connected to the inner tube (11).
3. A tubular reactor according to claim 2, characterized in that: The closing plate (106) moves through the inner tube (11) and moves within the inner wall of the horizontal tube (5).
4. A tubular reactor according to claim 1, characterized in that: The number of horizontal tubes (5) is six, in groups of three, symmetrically arranged at the middle of the vertical rod (2), and the six horizontal tubes (5) are connected by a bend (8).
5. A tubular reactor according to claim 4, characterized in that: A switch assembly (12) is provided at the right end of the horizontal tube (5) at the bottom left side of the vertical rod (2).
6. A tubular reactor according to claim 5, characterized in that: The switch assembly (12) includes a guide block (121), which is fixedly connected to the inner wall of the horizontal tube (5). A movable plate (122) is slidably connected to the inner wall of the guide block (121). A connecting rod (123) is hinged to the front of the movable plate (122). The connecting rod (123) is hinged to the inner wall of the horizontal tube (5). A tooth (124) is provided on the right side of the connecting rod (123). A pull rod (125) is fixedly connected to the left side of the connecting rod (123).
7. A tubular reactor according to claim 6, characterized in that: The right side of the horizontal tube (5) is provided with a sliding groove three (13), and the pull rod (125) is slidably connected to the inner wall of the sliding groove three (13).