A low failure rate inoculant rough break system

By combining the jaw plate with the crushing roller and using the vibration mechanism of the feed frame, the problems of clogging and severe wear at the feed inlet of the inoculant coarse crushing system have been solved, achieving efficient crushing and reducing wear, thus improving the reliability and practicality of the system.

CN224332244UActive Publication Date: 2026-06-09ELKEM FOUNDRY (CHINA) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ELKEM FOUNDRY (CHINA) CO LTD
Filing Date
2025-05-26
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

The feed inlet of the existing inoculant coarse crushing system is prone to clogging, leading to frequent shutdowns for cleaning, severe wear on the crushing mechanism, high costs, and reduced crushing efficiency.

Method used

The design incorporates a combination of jaw plates and crushing rollers, along with the vibration mechanism of the feed frame and discharge plate, to optimize the material movement trajectory. A wear-resistant ceramic layer is also embedded on the surface of the jaw plates to reduce wear.

Benefits of technology

It effectively avoids feed inlet blockage, improves crushing efficiency, reduces wear, and increases the system's practicality and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of low failure rate's inoculant rough breaking system, it is related to inoculant rough breaking system technical field, including support frame, the top of support frame is equipped with workbench, the top of workbench is equipped with support plate, the one end of support plate is equipped with conical feeding bin, the both sides inner wall of conical feeding bin is connected and is equipped with a group of jaw plate, the outer wall on one side of conical feeding bin is connected and is equipped with driving motor, the output of driving motor is connected and is equipped with crushing roller in conical feeding bin to inside.The device can effectively crush inoculant, optimize material motion trajectory, and under the action of jaw plate, reduce wear, so that the system crushing efficiency is better, indirectly improves crushing efficiency.
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Description

Technical Field

[0001] This utility model belongs to the technical field of inoculant coarse crushing system, and more specifically, it relates to an inoculant coarse crushing system with low failure rate. Background Technology

[0002] Inoculants, as key additives in the casting process to improve the performance of castings, must be crushed to a specific particle size range before they can be used.

[0003] Based on the above, the inventors have discovered the following problems: the feed inlet of the existing inoculant coarse crushing system is prone to blockage, leading to frequent shutdowns for cleaning. At the same time, the crushing mechanism suffers severe wear and tear, resulting in high replacement costs, which in turn reduces crushing efficiency and causes inconvenience to the staff.

[0004] Therefore, in view of this, we will study and improve the existing structure and its shortcomings to provide a low failure rate inoculant coarse crushing system, in order to achieve a more practical value. Utility Model Content

[0005] The purpose and effectiveness of this invention's low-failure-rate inoculant coarse crushing system are achieved through the following specific technical means:

[0006] A low-failure-rate inoculant coarse crushing system includes a support frame, a workbench mounted on the top of the support frame, a support plate mounted on the top of the workbench, a conical feeding bin mounted on one end of the support plate, a set of jaw plates connected to the inner walls of both sides of the conical feeding bin, a drive motor connected to the outer wall of one side of the conical feeding bin, and the output end of the drive motor penetrating through the conical feeding bin to a crushing roller installed inside.

[0007] Furthermore, a plurality of support blocks are installed at the top of the support plate, a spring is installed at the top of the support block, a support block is installed at the top of the spring, a feeding frame is installed at the top of the support block, and a discharge plate is provided on one side of the feeding frame.

[0008] Furthermore, one end of the feeding plate is located above the conical feeding hopper.

[0009] Furthermore, a vibration motor is installed at the bottom of the feed frame.

[0010] Furthermore, a V-shaped conveyor belt is installed inside the workbench.

[0011] Furthermore, the surface of the jaw plate is embedded with a wear-resistant ceramic layer.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] The combination of jaw plates and crushing rollers effectively crushes inoculants, optimizes material movement trajectories, and reduces wear under the action of jaw plates, resulting in better crushing efficiency and indirectly improving crushing efficiency.

[0014] By coordinating the feeding frame and the unloading plate, the operator can add the inoculant into the feeding frame. Then, the vibration motor is started to drive the feeding frame to vibrate, which can effectively avoid blockage at the feeding port, indirectly bringing convenience to the operator. This design also greatly increases practicality. Attached Figure Description

[0015] Figure 1 This is a three-dimensional schematic diagram of a low-failure-rate inoculant coarse crushing system according to this utility model.

[0016] Figure 2 This is a three-dimensional schematic diagram of a low-failure-rate inoculant coarse crushing system according to this utility model.

[0017] Figure 3 This is a three-dimensional schematic diagram of a low-failure-rate inoculant coarse crushing system according to this utility model.

[0018] Figure 4 This utility model relates to a low-failure-rate inoculant coarse crushing system. Figure 3 Enlarged diagram of point A in the middle.

[0019] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0020] 1. Support frame; 2. Workbench; 3. V-shaped conveyor belt; 4. Support plate; 5. Conical feeding hopper; 6. Feed frame; 7. Discharge plate; 8. Drive motor; 9. Support block two; 10. Spring; 11. Support block one; 12. Vibrating motor; 13. Crushing roller; 14. Jaw plate. Detailed Implementation

[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0022] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] Example:

[0025] As attached Figure 1 To be continued Figure 4 As shown:

[0026] This utility model provides a low-failure-rate inoculant coarse crushing system, including a support frame 1, a workbench 2 installed at the top of the support frame 1, a support plate 4 installed at the top of the workbench 2, a conical feeding bin 5 installed at one end of the support plate 4, a set of jaw plates 14 connected to the inner walls of both sides of the conical feeding bin 5, and a drive motor 8 connected to the outer wall of one side of the conical feeding bin 5. The output end of the drive motor 8 passes through the conical feeding bin 5 to the crushing roller 13 installed inside. Through the cooperation between the jaw plates 14 and the crushing roller 13, the inoculant can be effectively crushed, while optimizing the material movement trajectory. Under the action of the jaw plates 14, wear is reduced, making the crushing efficiency of the system better and indirectly improving the crushing efficiency.

[0027] The support plate 4 has several sets of support blocks 11 installed at its top. Each support block 11 has a spring 10 installed at its top. Each spring 10 has a support block 9 installed at its top. Each support block 9 has a feed frame 6 installed at its top. A discharge plate 7 is provided on one side of the feed frame 6. Through the cooperation between the feed frame 6 and the discharge plate 7, the operator can add the inoculant into the feed frame 6. Then, the vibration motor 12 is started to drive the feed frame 6 to vibrate. This can effectively avoid blockage of the feed inlet, indirectly bringing convenience to the operator. This design also greatly increases practicality.

[0028] One end of the feeding plate 7 is located above the conical feeding bin 5.

[0029] The bottom end of the feed frame 6 is equipped with a vibration motor 12.

[0030] The workbench 2 is equipped with a V-shaped conveyor belt 3 inside.

[0031] The surface of the jaw plate 14 is embedded with a wear-resistant ceramic layer.

[0032] The specific usage and function of this embodiment are as follows:

[0033] Before installation and use, this utility model needs to be inspected by the staff. After the inspection is completed, it can be used normally. First, the inoculant can be added into the inside of the feed frame 6. Then, the vibration motor 12 is started to drive the feed frame 6 to vibrate, which can effectively avoid the blockage of the feed inlet and indirectly bring convenience to the staff. This design greatly increases the practicality. The inoculant will automatically fall into the inside of the conical feeding bin 5 through the feeding plate 7, and the drive motor 8 is started to drive the crushing roller 13 to crush it. Through the cooperation between the jaw plate 14 and the crushing roller 13, the inoculant can be effectively crushed, while optimizing the material movement trajectory. Under the action of the jaw plate 14, wear is reduced, making the crushing efficiency of the system better and indirectly improving the crushing efficiency. After crushing, the inoculant will automatically fall onto the V-shaped conveyor belt 3. If it needs to be used again, the above operation can be repeated.

[0034] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A low-failure-rate inoculant coarse crushing system, comprising a support frame (1), characterized in that: A workbench (2) is installed at the top of the support frame (1), and a support plate (4) is installed at the top of the workbench (2). A conical feeding bin (5) is installed at one end of the support plate (4). A set of jaw plates (14) are connected to the inner walls on both sides of the conical feeding bin (5). A drive motor (8) is connected to the outer wall on one side of the conical feeding bin (5). The output end of the drive motor (8) passes through the conical feeding bin (5) to the interior where a crushing roller (13) is installed.

2. The low-failure-rate inoculant coarse crushing system as described in claim 1, characterized in that: The top of the support plate (4) is equipped with several sets of support blocks (11), the top of the support block (11) is equipped with a spring (10), the top of the spring (10) is equipped with a support block (9), the top of the support block (9) is equipped with a feeding frame (6), and a feeding plate (7) is provided on one side of the feeding frame (6).

3. The low-failure-rate inoculant coarse crushing system as described in claim 2, characterized in that: One end of the feeding plate (7) is located above the conical feeding bin (5).

4. The low-failure-rate inoculant coarse crushing system as described in claim 2, characterized in that: A vibration motor (12) is installed at the bottom of the feed frame (6).

5. The low-failure-rate inoculant coarse crushing system as described in claim 1, characterized in that: The workbench (2) is equipped with a V-shaped conveyor belt (3).

6. The low-failure-rate inoculant coarse crushing system as described in claim 1, characterized in that: The surface of the jaw plate (14) is inlaid with a wear-resistant ceramic layer.