Cleaning device for self-consumption ingot processing

Abstract

The utility model relates to the field of self -consumption ingot processing technology, concretely is a kind of cleaning device for self -consumption ingot processing, including water tank, guide frame and spray mechanism, the guide frame is installed in the upper surface of water tank, the spray mechanism is set in the upper surface of guide frame, the input end of spray mechanism is located in the inside of water tank, the side surface of guide frame is equipped with cylinder, the upper surface of water tank is provided with assisting assembly, the assisting assembly includes cleaning unit, the cleaning unit includes support plate, the upper surface of support plate is fixedly connected with the upper surface of water tank, the upper surface of support plate is fixedly connected with shell, the inner wall of shell is rotatably connected with rotary drum. The utility model, by setting assisting assembly, make the cleaning structure of equipment set around workpiece, reduce the cleaning structure of equipment and only set in workpiece one end, lead to the problem that cleaning efficiency is limited, and further improve the cleaning efficiency of equipment to workpiece.

Description

Technical Field

[0001] This utility model relates to the field of consumable ingot processing technology, and in particular to a cleaning device for consumable ingot processing. Background Technology

[0002] Consumable ingots are an important material product manufactured through specific processes. They are typically produced using methods such as consumable electrode melting, where electrodes are gradually melted and solidified into ingots under vacuum or a specific atmosphere. Consumable ingots have high purity and uniform composition, and their quality directly affects the performance of subsequent products. They are widely used in aerospace, high-end equipment manufacturing, and other fields, providing these industries with crucial raw material support.

[0003] Existing technologies, such as the utility model patent with publication number CN219464158U, disclose a vacuum self-consuming electric arc furnace auxiliary ingot cleaning device. This patent employs a cleaning tank with multiple supporting rollers at the bottom. Two rotating shafts are rotatably mounted within the cleaning tank, with the supporting rollers supporting the rotating shafts. A space is formed between the two rotating shafts to support and place the ingot horizontally. A traveling part is located on the outside of the cleaning tank. One end of a first telescopic member is located on the upper part of the traveling part, and a brushing part is located at the other end. A clearance groove is provided on the side of the cleaning tank corresponding to the end of the rotating shaft, and a cross-shaped moving part is provided. One end of a second telescopic member is located in the cross-shaped moving part, and a drill bit is provided at the other end, integrating cleaning and drilling into one unit, completing drilling simultaneously with cleaning. The machine features a practical and reasonable design with a high degree of automation. It requires only simple manual operation to clean and drill holes on the surface of ingots, simplifying operation and reducing drilling difficulty. It provides excellent cleaning results, high efficiency, and thorough cleaning without dead angles. This reduces the labor intensity of workers and the labor costs for enterprises. It solves the problem that most ingots are currently cleaned manually. Workers repeatedly scrub the surface of the ingot with stainless steel brushes to remove dirt, ash, oxides, chlorides, and other impurities. After cleaning, positioning holes need to be manually drilled at the ends of the ingot. The entire cleaning and drilling process is cumbersome and inconvenient to operate manually, with high difficulty in manual drilling, poor cleaning efficiency, high labor intensity, high labor costs, and low work efficiency.

[0004] In the process of processing consumable ingots with the help of a cleaning device, there is a problem that existing cleaning devices, such as those mentioned above, use a walking device to move the cleaning structure to clean the workpiece to be processed. Since the cleaning device needs to clean the workpiece section by section, the cleaning efficiency of the device is limited, which leads to the problem of low cleaning efficiency of the device for the workpiece. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing cleaning equipment, which requires cleaning the workpiece section by section, thus limiting the cleaning efficiency of the equipment and resulting in low cleaning efficiency of the workpiece. Therefore, this invention proposes a cleaning device for consumable ingot processing.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a cleaning device for processing consumable ingots, comprising a water tank, a guide frame, and a spraying mechanism. The guide frame is installed on the upper surface of the water tank, and the spraying mechanism is disposed on the upper surface of the guide frame. The input end of the spraying mechanism is located inside the water tank. A cylinder is installed on the side surface of the guide frame. An assisting component is provided on the upper surface of the water tank. The assisting component includes a cleaning unit. The cleaning unit includes a support plate. The support plate is fixedly connected to the upper surface of the water tank. A shell is fixedly connected to the upper surface of the support plate. A rotating cylinder is rotatably connected to the inner wall of the shell. A positioning groove is provided on the outer circumference of the rotating cylinder. A toothed ring is fixedly connected to the inner wall of the positioning groove on the rotating cylinder. A slot is provided on the inner circumference of the rotating cylinder. A brush is fixedly connected to the inner wall of the slot on the rotating cylinder. A scraper is fixedly connected to the inner circumference of the rotating cylinder.

[0007] The assisting component also includes a linkage unit, which includes a gear that is rotatably connected to the inner wall of the housing and meshes with a gear ring. A protrusion is fixedly connected to the inner wall of the gear. A connecting rod is slidably connected inside the housing. A guide groove is formed on the surface of the connecting rod. The protrusion is slidably connected to the inner wall of the guide groove. A connecting frame is fixedly connected to the end of the connecting rod away from the gear. The connecting frame is fixedly connected to the drive end of the cylinder.

[0008] Preferably, the support plate is fixedly connected to the side surface of the guide frame, and the length of the rotating cylinder is less than the length of the outer shell. The support plate can support the position of the outer shell to ensure that the outer shell can be installed in the center of the water tank.

[0009] Preferably, the gear ring is located inside the outer casing. Through the cooperation between the gear ring and the gear, it can drive the rotating drum to rotate in the working state, so as to ensure that the rotating drum can enter the working state.

[0010] Preferably, there are multiple slots arranged in a circular array about the rotating cylinder. Both ends of each slot are chamfered. The slots allow workers to install brushes to ensure that the spacing between the installed brushes is equal.

[0011] Preferably, there are multiple brushes arranged in a circumferential array about the rotating drum. The length of each brush is equal to the length of the outer shell. The brushes can clean the surface of the workpiece entering the cleaning area under the action of the rotating drum.

[0012] Preferably, there are multiple scrapers arranged in a circumferential array about the rotating drum. The scrapers can assist the brush in cleaning the surface of the workpiece entering the cleaning area by being driven by the rotating drum.

[0013] Preferably, the guide groove is threaded, and through the cooperation between the guide groove and the protrusion, the gear can be driven to rotate under the push of the connecting frame and the cylinder.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] In this invention, by setting an assisting component, when a workpiece needs to be processed, the workpiece is placed in the guide frame on one side of the cylinder. The spray mechanism and the cylinder are turned on, and the spray mechanism is powered on, pumping water from the water tank to spray onto the surface of the workpiece for rinsing. The working phase of the cylinder pushes the workpiece within the assisting component. When the cylinder pushes the assisting component, the connecting frame is forced to push the connecting rod, which moves the guide groove. During the movement of the guide groove, it cooperates with the convex to rotate the gear. The gear meshes with the gear ring, and the gear ring rotates the rotating drum under the action of the gear. The rotating drum drives the brush and scraper to rotate. When the workpiece enters the inside of the rotating drum, both the brush and scraper will contact the surface of the workpiece and clean the adhering substances on the surface of the workpiece while rotating. By setting the assisting component, the cleaning structure of the equipment is set around the workpiece, reducing the problem that the cleaning structure of the equipment is only set at one end of the workpiece, which leads to the limitation of cleaning efficiency, and further improving the cleaning efficiency of the equipment for the workpiece. Attached Figure Description

[0016] Figure 1 This utility model provides a three-dimensional structural diagram of a cleaning device for processing consumable ingots;

[0017] Figure 2 A bottom view of the structure of a cleaning device for processing consumable ingots is provided for this utility model;

[0018] Figure 3 This utility model provides a schematic diagram of the auxiliary component structure of a cleaning device for processing consumable ingots;

[0019] Figure 4 This utility model proposes a cleaning device for processing consumable ingots. Figure 3 Schematic diagram of the structure at point A in the middle;

[0020] Figure 5 This utility model provides a schematic diagram of the linkage unit structure of a cleaning device for processing consumable ingots;

[0021] Figure 6 This utility model proposes a cleaning device for processing consumable ingots. Figure 5 Schematic diagram of the structure at point B.

[0022] Legend:

[0023] 1. Water tank; 2. Guide frame; 3. Spraying mechanism; 4. Cylinder; 5. Assisting components; 51. Cleaning unit; 511. Support plate; 512. Housing; 513. Rotary drum; 514. Gear ring; 515. Slot; 516. Brush; 517. Scraper; 52. Linkage unit; 521. Gear; 522. Protrusion; 523. Connecting rod; 524. Guide groove; 525. Connecting frame. Detailed Implementation

[0024] Please see Figures 1-6 This utility model provides a technical solution: a cleaning device for processing consumable ingots, including a water tank 1, a guide frame 2 and a spraying mechanism 3. The guide frame 2 is installed on the upper surface of the water tank 1, the spraying mechanism 3 is set on the upper surface of the guide frame 2, the input end of the spraying mechanism 3 is located inside the water tank 1, a cylinder 4 is installed on the side surface of the guide frame 2, and an assisting component 5 is provided on the upper surface of the water tank 1.

[0025] In this embodiment: the assisting component 5 includes a cleaning unit 51, which includes a support plate 511. The support plate 511 is fixedly connected to the upper surface of the water tank 1. A housing 512 is fixedly connected to the upper surface of the support plate 511. A rotating cylinder 513 is rotatably connected to the inner wall of the housing 512. A positioning groove is formed on the outer circumference of the rotating cylinder 513. A toothed ring 514 is fixedly connected to the inner wall of the positioning groove on the rotating cylinder 513. A slot 515 is formed on the inner circumference of the rotating cylinder 513. A brush 516 is fixedly connected to the inner wall of the slot 515 on the rotating cylinder 513. The auxiliary component 5 includes a scraper 517 and a linkage unit 52. The linkage unit 52 includes a gear 521, which is rotatably connected to the inner wall of the housing 512. The gear 521 meshes with a gear ring 514. A protrusion 522 is fixedly connected to the inner wall of the gear 521. A connecting rod 523 is slidably connected inside the housing 512. A guide groove 524 is provided on the surface of the connecting rod 523. The protrusion 522 is slidably connected to the inner wall of the guide groove 524. A connecting frame 525 is fixedly connected to the end of the connecting rod 523 away from the gear 521. The connecting frame 525 is fixedly connected to the drive end of the cylinder 4.

[0026] Specifically, the support plate 511 is fixedly connected to the side surface of the guide frame 2, and the length of the rotating cylinder 513 is less than the length of the outer shell 512.

[0027] In this embodiment, the support plate 511 can support the position of the outer shell 512 to ensure that the outer shell 512 can be installed in the center of the water tank 1.

[0028] Specifically, the gear ring 514 is located inside the housing 512. Through the cooperation between the gear ring 514 and the gear 521, the rotating drum 513 can be driven to rotate in the working state to ensure that the rotating drum 513 can enter the working state.

[0029] Specifically, there are multiple slots 515 arranged in a circular array about the rotating drum 513. Both ends of the slots 515 are chamfered. The slots 515 allow workers to install brushes 516 to ensure that the spacing between the installed brushes 516 is equal.

[0030] In this embodiment, there are multiple brushes 516 arranged in a circular array about the rotating cylinder 513, and the length of each brush 516 is equal to the length of the outer shell 512.

[0031] In this embodiment, the brush 516 can clean the surface of the workpiece entering the cleaning area by being driven by the rotating drum 513.

[0032] Specifically, there are multiple scrapers 517 arranged in a circumferential array around the rotating drum 513. The scrapers 517, driven by the rotating drum 513, assist the brush 516 in cleaning the surface of the workpiece entering the cleaning area.

[0033] Specifically, the guide groove 524 is threaded.

[0034] In this embodiment: through the cooperation of the guide groove 524 and the protrusion 522, the gear 521 can be driven to rotate under the push of the connecting frame 525 and the cylinder 4.

[0035] Working principle: When a workpiece needs to be processed, the workpiece is placed in the guide frame 2 on one side of the cylinder 4. The switches of the spray mechanism 3 and the cylinder 4 are turned on. The spray mechanism 3 is powered on and pumps water from the water tank 1 to spray onto the surface of the workpiece to rinse it. The cylinder 4 assists the component 5 in pushing the workpiece. When the cylinder 4 pushes the assist component 5, the connecting frame 525 is forced to push the connecting rod 523. The connecting rod 523 moves the guide groove 524. During the movement, the guide groove 524, in conjunction with the protrusion 522, rotates the gear 521. The gear 521 and the gear ring 522 rotate together. 14. Engagement: The gear ring 514 rotates the drum 513 under the action of the gear 521. The drum 513 drives the brush 516 and scraper 517 to rotate. When the workpiece enters the drum 513, the brush 516 and scraper 517 will contact the surface of the workpiece and clean the adhering substances on the surface of the workpiece while rotating. By setting the assist component 5, the cleaning structure of the equipment is set around the workpiece, which reduces the problem that the cleaning structure of the equipment is only set at one end of the workpiece, which leads to the limitation of cleaning efficiency, and further improves the cleaning efficiency of the equipment for the workpiece.

Claims

1. A cleaning device for self-consumption ingot processing, comprising a water tank (1), a guide frame (2) and a spraying mechanism (3), characterized in that: The guide frame (2) is installed on the upper surface of the water tank (1), the spraying mechanism (3) is set on the upper surface of the guide frame (2), the input end of the spraying mechanism (3) is located inside the water tank (1), a cylinder (4) is installed on the side surface of the guide frame (2), an assisting component (5) is provided on the upper surface of the water tank (1), the assisting component (5) includes a cleaning unit (51), the cleaning unit (51) includes a support plate (511), the support plate (511) is fixedly connected to the upper surface of the water tank (1), and the support... A shell (512) is fixedly connected to the upper surface of the plate (511). A rotating cylinder (513) is rotatably connected to the inner wall of the shell (512). A positioning groove is provided on the outer circumference of the rotating cylinder (513). A toothed ring (514) is fixedly connected to the inner wall of the positioning groove of the rotating cylinder (513). A slot (515) is provided on the inner circumference of the rotating cylinder (513). A brush (516) is fixedly connected to the inner wall of the slot (515) of the rotating cylinder (513). A scraper (517) is fixedly connected to the inner circumference of the rotating cylinder (513). The assisting component (5) also includes a linkage unit (52), which includes a gear (521). The gear (521) is rotatably connected to the inner wall of the housing (512). The gear (521) meshes with a gear ring (514). A protrusion (522) is fixedly connected to the inner wall of the gear (521). A connecting rod (523) is slidably connected inside the housing (512). A guide groove (524) is provided on the surface of the connecting rod (523). The protrusion (522) is slidably connected to the inner wall of the guide groove (524). A connecting frame (525) is fixedly connected to the end of the connecting rod (523) away from the gear (521). The connecting frame (525) is fixedly connected to the driving end of the cylinder (4).

2. A cleaning device for self-consuming ingot processing according to claim 1, characterized in that: The support plate (511) is fixedly connected to the side surface of the guide frame (2), and the length of the rotating cylinder (513) is less than the length of the outer shell (512).

3. The cleaning device for self-consuming ingot processing according to claim 1, characterized in that: The toothed ring (514) is located inside the outer casing (512).

4. The cleaning device for self-consuming ingot processing according to claim 1, characterized in that: The number of the card slots (515) is multiple, and the multiple card slots (515) are arranged in a circular array about the rotating cylinder (513). Both ends of the card slots (515) are chamfered.

5. The cleaning device for self-consuming ingot processing according to claim 1, characterized in that: The number of brushes (516) is multiple, and the multiple brushes (516) are arranged in a circumferential array about the rotating cylinder (513). The length of the brushes (516) is equal to the length of the outer shell (512).

6. The cleaning device for self-consuming ingot processing according to claim 1, characterized in that: The number of scrapers (517) is multiple, and the multiple scrapers (517) are arranged in a circumferential array about the rotating drum (513).

7. The cleaning device for self-consuming ingot processing according to claim 1, characterized in that: The guide groove (524) is threaded.

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