Environment-friendly zinc-penetrating part front and back cleaning and rust removal integrated machine

Abstract

The utility model discloses an environmental protection type zinc infiltration piece front and back cleaning and rust removal integrated machine, include: ultrasonic cleaning and rust removal device, lifting mechanism sets up ultrasonic cleaning and rust removal device on, lifting platform sets up lifting mechanism on, drive arrangement no.

Description

Technical Field

[0001] This utility model relates to the technical field of integrated cleaning and rust removal machine for zinc-plated parts, specifically an environmentally friendly integrated cleaning and rust removal machine for zinc-plated parts before and after cleaning. Background Technology

[0002] Zinc-dipped parts refer to metal workpieces that have undergone zinc-dipping treatment. Zinc-dipping is a metal surface treatment technology, the main purpose of which is to improve the corrosion resistance, wear resistance and decorative properties of metal workpieces. However, before zinc-dipping, metal workpieces need to be cleaned and derusted using an integrated cleaning and rust removal machine to remove impurities and rust from the surface of the metal workpieces to ensure the quality and performance of the zinc-dipped layer. Integrated cleaning and rust removal machines include high-pressure water jet cleaning and rust removal devices, laser cleaning and rust removal devices, and ultrasonic cleaning and rust removal devices.

[0003] Currently, most ultrasonic cleaning and rust removal devices for cleaning and removing rust from metal workpieces involve placing the workpiece in a cleaning basket, then placing the basket into the ultrasonic tank, turning on the device, and cleaning the workpiece. After cleaning, the basket is removed. However, when the basket is removed, there is still cleaning fluid on the surface of the workpiece and inside the basket, resulting in waste of cleaning fluid and increased equipment processing costs. Utility Model Content

[0004] The purpose of this utility model is to provide an environmentally friendly integrated machine for cleaning and rust removal before and after zinc plating, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an environmentally friendly integrated machine for pre- and post-zinc plating cleaning and rust removal, comprising: an ultrasonic cleaning and rust removal device; a lifting mechanism disposed on the ultrasonic cleaning and rust removal device; a lifting platform disposed on the lifting mechanism; a first drive device mounted on the lifting platform; a rotating frame fixedly connected to the output end of the first drive device; two mounting frames rotatably connected to the rotating frame, and the two mounting frames being symmetrical to each other; and two cleaning baskets respectively disposed on the two mounting frames; the first drive device and the lifting mechanism are configured to cooperate so that the positions of the two cleaning baskets are interchanged.

[0006] As a further preferred embodiment of this technical solution, it further includes: an adjusting screw threadedly connected to a threaded hole in the mounting frame; a limiting block rotatably connected to one end of the adjusting screw; and a sliding rail fixedly connected to the mounting frame, with one side of the limiting block slidably connected to the inner wall of the sliding rail; the adjusting screw and the limiting block are configured to cooperate in limiting the position of the cleaning basket on the mounting frame.

[0007] As a further preferred embodiment of this technical solution, the lifting mechanism includes a mounting frame, which is fixedly mounted on the ultrasonic cleaning and rust removal device; a second drive device, which is fixedly mounted on the mounting frame; a lifting screw, which is rotatably mounted inside the mounting frame; and a sliding block, which is slidably mounted on the mounting frame. The outer surface of the lifting screw is threadedly connected to the threaded groove of the sliding block, and one end of the lifting platform is fixedly connected to one side of the sliding block.

[0008] As a further preferred embodiment of this technical solution, a rubber pad is also included, which is fixedly connected to the mounting frame.

[0009] As a further preferred embodiment of this technical solution, it also includes: two limiting frames, both fixedly connected to the sliding block, for limiting the sliding direction of the lifting platform.

[0010] As a further preferred embodiment of this technical solution, it also includes: a plurality of reinforcing ribs, all fixedly connected to the lifting platform, and one side of the reinforcing ribs being fixedly connected to one side of the sliding block.

[0011] As a further preferred embodiment of this technical solution, it also includes: a water outlet pipe, which is fixedly connected to the ultrasonic cleaning and rust removal device; and a valve, which is installed on the water outlet pipe.

[0012] This utility model provides an environmentally friendly integrated machine for pre- and post-zinc plating cleaning and rust removal of parts, which has the following features:

[0013] Beneficial effects:

[0014] (1) By opening the second drive device, the sliding block slides on the mounting frame and adjusts the height of the lifting platform, the cleaning basket that was cleaned in the ultrasonic cleaning and rust removal device is moved out. After it is moved out, the first drive device is opened, so that the positions of the two cleaning baskets are exchanged. The cleaning basket that was moved out of the ultrasonic cleaning and rust removal device is drained above the ultrasonic cleaning and rust removal device, while the cleaning basket that just entered the ultrasonic cleaning and rust removal device cleans and removes rust from the workpiece. This structural design avoids waste of cleaning fluid and reduces the processing cost of the equipment.

[0015] (2) By rotating the adjusting screw, the adjusting screw moves in the threaded groove in the mounting frame. The adjusting screw pulls the limiting block to move, and the limiting block is removed from the cleaning basket, thus releasing the restriction of the cleaning basket. Then, the cleaning basket is pulled to remove it from the mounting frame. This structural design makes it easy to disassemble the cleaning basket and improves the convenience of using the equipment. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the entire utility model;

[0017] Figure 2This is an exploded structural diagram of the lifting mechanism in this utility model;

[0018] Figure 3 This is a schematic diagram showing the connection relationship between the rotating frame and the mounting frame in this utility model;

[0019] Figure 4 This is a schematic diagram showing the connection relationship between the mounting frame and the cleaning basket in the overall design of this utility model;

[0020] Figure 5 for Figure 4 A magnified view of a portion of region A in the middle.

[0021] In the diagram: 1. Ultrasonic cleaning and rust removal device; 2. Lifting mechanism; 3. Lifting platform; 4. Drive device one; 5. Rotating frame; 6. Mounting frame; 7. Cleaning basket; 8. Water outlet pipe; 9. Valve; 10. Mounting frame; 11. Drive device two; 12. Lifting screw; 13. Sliding block; 14. Limiting frame; 15. Reinforcing rib; 16. Rubber pad; 17. Adjusting screw; 18. Limiting block; 19. Sliding track. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0023] This utility model provides a technical solution: such as Figure 1 - Figure 5 As shown in this embodiment, an environmentally friendly integrated machine for pre- and post-treatment cleaning and rust removal of zinc-plated parts includes: an ultrasonic cleaning and rust removal device 1; a lifting mechanism 2, mounted on the ultrasonic cleaning and rust removal device 1; a lifting platform 3, mounted on the lifting mechanism 2; a drive device 4, mounted on the lifting platform 3; a rotating frame 5, fixedly connected to the output end of the drive device 4; two mounting frames 6, both rotatably connected to the rotating frame 5, and the two mounting frames 6 are symmetrical to each other; two cleaning baskets 7, respectively mounted on the two mounting frames 6; the drive device 4 and the lifting mechanism 2 are configured to cooperate so that the positions of the two cleaning baskets 7 can be exchanged.

[0024] By activating drive device 2 11, sliding block 13 slides on mounting bracket 10, adjusting the height of lifting platform 3, and removing cleaning basket 7 from ultrasonic cleaning and rust removal device 1. After removal, drive device 1 4 is activated, causing the positions of the two cleaning baskets 7 to be exchanged. The cleaning basket 7 removed from ultrasonic cleaning and rust removal device 1 is drained above ultrasonic cleaning and rust removal device 1, while the cleaning basket 7 that just entered ultrasonic cleaning and rust removal device 1 cleans and removes rust from the workpiece. This structural design avoids waste of cleaning fluid and reduces equipment processing costs. When using ultrasonic cleaning and rust removal device 1, shock waves are generated. The shock waves directly peel off the rust layer and oxide scale on the metal surface. The micro-jet and turbulence generated by the shock waves can remove dirt from the tiny pores of the workpiece. When placing the workpiece in the cleaning basket 7, it is necessary to ensure that the center of gravity of the cleaning basket 7 is in the middle position.

[0025] like Figure 5 As shown, it also includes: an adjusting screw 17, threadedly connected to a threaded hole in the mounting frame 6; a limiting block 18, rotatably connected to one end of the adjusting screw 17; and a sliding rail 19, fixedly connected to the mounting frame 6, with one side of the limiting block 18 slidably connected to the inner wall of the sliding rail 19; the adjusting screw 17 and the limiting block 18 are configured to cooperate in limiting the position of the cleaning basket 7 on the mounting frame 6.

[0026] By rotating the adjusting screw 17, the adjusting screw 17 moves in the threaded groove inside the mounting frame 6. The adjusting screw 17 pulls the limiting block 18 to move, removing the limiting block 18 from the cleaning basket 7, thus releasing the restriction on the cleaning basket 7. Then, the cleaning basket 7 is pulled to remove it from the mounting frame 6. This structural design facilitates the removal of the cleaning basket 7, improving the convenience of using the equipment.

[0027] like Figure 1 and Figure 2 As shown, the lifting mechanism 2 includes a mounting frame 10, which is fixedly mounted on the ultrasonic cleaning and rust removal device 1; a drive device 11, which is fixedly mounted on the mounting frame 10; a lifting screw 12, which is rotatably mounted inside the mounting frame 10; and a sliding block 13, which is slidably mounted on the mounting frame 10. The outer surface of the lifting screw 12 is threadedly connected to the threaded groove of the sliding block 13. One end of the lifting platform 3 is fixedly connected to one side of the sliding block 13. The lifting mechanism 2 is used to adjust the height of the lifting platform 3 to prevent the mounting frame 6 from hitting the inner wall of the ultrasonic cleaning and rust removal device 1 when the drive device 4 moves the cleaning basket 7 out of the ultrasonic cleaning and rust removal device 1.

[0028] like Figure 5 As shown, it also includes: a rubber pad 16, which is fixedly connected to the mounting frame 6. The rubber pad 16 is used for buffering to prevent the ultrasonic cleaning and rust removal device 1 from causing the cleaning basket 7 to shake when cleaning and removing rust from the workpiece in the cleaning basket 7, so that the shaking force is transmitted to the drive device 4 and affects the service life of the drive device 4.

[0029] like Figure 2 As shown, it also includes: two limiting frames 14, both fixedly connected to the sliding block 13, used to limit the sliding direction of the lifting platform 3. The limiting frames 14 are used to guide the sliding direction of the lifting platform 3 and to fix the lifting platform 3.

[0030] like Figure 2 As shown, it also includes: several reinforcing ribs 15, all of which are fixedly connected to the lifting platform 3, and one side of the reinforcing rib 15 is fixedly connected to one side of the sliding block 13. The structural design of the reinforcing rib 15 strengthens the connection between the lifting platform 3 and the sliding block 13 and prevents deformation between the lifting platform 3 and the sliding block 13 after long-term use.

[0031] like Figure 1 As shown, it also includes: a water outlet pipe 8, which is fixedly connected to the ultrasonic cleaning and rust removal device 1; and a valve 9, which is installed on the water outlet pipe 8. The water outlet pipe 8 and the valve 9 are used to discharge the cleaning fluid in the ultrasonic cleaning and rust removal device 1.

[0032] This utility model provides an environmentally friendly integrated machine for pre- and post-zinc plating cleaning and rust removal of zinc-plated parts. The specific working principle is as follows:

[0033] When cleaning and removing rust from metal workpieces, the workpieces are first placed in the cleaning basket 7, and the ultrasonic cleaning and rust removal device 1 is turned on. The ultrasonic cleaning and rust removal device 1 cleans and removes rust from the workpieces in the cleaning basket 7. At the same time, the worker places the workpieces that need to be cleaned and rust removed into another cleaning basket 7. After cleaning and rust removal are completed, the second drive device 11 is turned on, and the sliding block 13 slides on the mounting frame 10. The height of the lifting platform 3 is adjusted, and the cleaning basket 7 that was cleaned in the ultrasonic cleaning and rust removal device 1 is moved out. After it is moved out, the first drive device 4 is turned on, so that the positions of the two cleaning baskets 7 are exchanged. The cleaning basket 7 that was moved out of the ultrasonic cleaning and rust removal device 1 is drained above the ultrasonic cleaning and rust removal device 1, while the cleaning basket 7 that just entered the ultrasonic cleaning and rust removal device 1 cleans and removes rust from the workpieces.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly integrated machine for pre- and post-zinc plating cleaning and rust removal of parts, characterized in that, include: Ultrasonic cleaning and rust removal device (1); The lifting mechanism (2) is installed on the ultrasonic cleaning and rust removal device (1); A lifting platform (3) is mounted on the lifting mechanism (2); Drive device 1 (4) is installed on the lifting platform (3); The rotating frame (5) is fixedly connected to the output end of the drive device (4); Both mounting frames (6) are rotatably connected to the rotating frame (5), and the two mounting frames (6) are symmetrical to each other; Two cleaning baskets (7) are respectively set on two mounting frames (6); The drive unit (4) and the lifting mechanism (2) are configured to cooperate so that the positions of the two washing baskets (7) are exchanged.

2. The environmentally friendly integrated cleaning and rust removal machine for zinc-plated parts according to claim 1, characterized in that, Also includes: The adjusting screw (17) is threaded into the threaded hole of the mounting frame (6); The limiting block (18) is rotatably connected to one end of the adjusting screw (17); A sliding track (19) is fixedly connected to the mounting frame (6), and one side of the limiting block (18) is slidably connected to the inner wall of the sliding track (19); The adjusting screw (17) and the limiting block (18) are configured to cooperate in limiting the position of the cleaning basket (7) on the mounting frame (6).

3. The environmentally friendly integrated cleaning and rust removal machine for zinc-plated parts according to claim 1, characterized in that, The lifting mechanism (2) includes a mounting bracket (10), which is fixedly mounted on the ultrasonic cleaning and rust removal device (1); Drive device 2 (11) is fixedly installed on the mounting bracket (10); The lifting screw (12) is rotatably mounted inside the mounting bracket (10); The sliding block (13) is slidably mounted on the mounting bracket (10). The outer surface of the lifting screw (12) is threadedly connected to the threaded groove of the sliding block (13). One end of the lifting platform (3) is fixedly connected to one side of the sliding block (13).

4. The environmentally friendly integrated cleaning and rust removal machine for zinc-plated parts according to claim 1, characterized in that, Also includes: A rubber pad (16) is fixedly connected to the mounting frame (6).

5. The environmentally friendly integrated cleaning and rust removal machine for zinc-plated parts according to claim 3, characterized in that, Also includes: Two limit frames (14) are fixedly connected to the sliding block (13) to limit the sliding direction of the lifting platform (3).

6. The environmentally friendly integrated cleaning and rust removal machine for zinc-plated parts according to claim 3, characterized in that, Also includes: Several reinforcing ribs (15) are fixedly connected to the lifting platform (3), and one side of the reinforcing rib (15) is fixedly connected to one side of the sliding block (13).

7. The environmentally friendly integrated cleaning and rust removal machine for zinc-plated parts according to claim 1, characterized in that, Also includes: The water outlet pipe (8) is fixedly connected to the ultrasonic cleaning and rust removal device (1); A valve (9) is installed on the outlet pipe (8).

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