Shovel line box device

Abstract

The application discloses a wire splicing box device. The device comprises a base, a moving mechanism and a splicing mechanism. The base has a bearing surface. The moving mechanism is arranged on the base and has three degrees of freedom relative to the base. The splicing mechanism comprises a splicing tool, a connecting piece and a pushing box piece. The connecting piece is arranged on the moving mechanism. The splicing tool and the pushing box piece are arranged on the connecting piece respectively. The pushing box piece is located on one side of the splicing tool. The wire splicing box device provided by the application improves the efficiency of box disassembly.

Description

Technical Field

[0001] This application belongs to the field of photovoltaic cell recycling technology, specifically relating to a shovel box device. Background Technology

[0002] In recent years, the number of photovoltaic cells installed has been increasing. As the performance of photovoltaic modules degrades over time and the power generation efficiency gradually decreases, it is necessary to classify and recycle solar cell modules that have reached the end of their life cycle in order to effectively save natural resources and production costs.

[0003] Currently, in the dismantling of photovoltaic panel modules, the dismantling of the junction boxes is still done manually, especially when there are multiple junction boxes on the photovoltaic panel, resulting in low dismantling efficiency. Utility Model Content

[0004] This application aims to provide a wire-removing box device that at least solves one of the problems in the prior art.

[0005] According to a first aspect of this application, a wire-removing box device is provided, comprising:

[0006] The base has a bearing surface;

[0007] A motion mechanism is disposed on the base and has three degrees of freedom relative to the base;

[0008] The shovel mechanism includes a shovel, a connector, and a pusher. The connector is disposed on the motion mechanism, and the shovel and the pusher are respectively disposed on the connector. The pusher is located on one side of the shovel.

[0009] Optionally, the motion mechanism can drive the scraper to move toward one side of the bearing surface to remove the wire box, and the pusher is used to move the removed wire box toward the same side of the bearing surface.

[0010] Optionally, the pusher is a U-shaped pusher plate with its opening facing the shovel.

[0011] Optionally, the shovel mechanism further includes a rotary drive component connected to the shovel, the shovel being rotatably mounted on the connecting component, and the extension direction of its rotation axis not intersecting the bearing surface;

[0012] The rotary drive is used to drive the blade to rotate around the pivot, so that the blade and the bearing surface form a set angle.

[0013] Optionally, the connector is a T-shaped connector plate, and the shovel is a slanted blade shovel.

[0014] Optionally, the motion mechanism includes a first motion module, a second motion module, and a third motion module, wherein one of the motion modules enables the blade mechanism to move toward one side of the bearing surface;

[0015] The first motion module is disposed on the base, the second motion module is disposed on the first motion module, the third motion module is disposed on the second motion module, and the connector is disposed on the third motion module.

[0016] Optionally, the wire box assembly further includes a clamping mechanism, which includes a clamping drive and a clamping member. The clamping drive is disposed on the base and connected to the clamping member, and is used to drive the clamping member to move closer to or away from the bearing surface.

[0017] Optionally, the clamping element includes at least one pressure bar.

[0018] Optionally, the junction box assembly further includes a conveying mechanism for conveying the photovoltaic modules to the bearing surface.

[0019] Optionally, the junction box removal device further includes a collection bucket disposed on the base, with its opening located on one side of the bearing surface, and the scraper or the pusher can push the removed junction box into the collection bucket.

[0020] In the embodiments of this application, by setting a motion mechanism on the base and a scraper mechanism on the motion mechanism, the motion mechanism can drive the scraper mechanism to move in three directions respectively, so that the scraper can remove the junction box on the photovoltaic panel.

[0021] The scraper and the pusher are connected to the motion mechanism via a connector, which allows the scraper to scrape off one or more wire boxes in one direction at a time, improving scraping efficiency. The pusher allows the scraped wire boxes to be automatically collected, improving the automation of disassembly.

[0022] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0023] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0024] Figure 1 This is a structural schematic diagram of the wire-removing box device provided in this application;

[0025] Figure 2 The structural diagram of the shovel mechanism provided in this application;

[0026] Figure 3 This is a schematic diagram showing the location of the junction box on the photovoltaic panel.

[0027] Figure label:

[0028] 1. Base; 11. Bearing surface; 2. Motion mechanism; 21. First motion module; 22. Second motion module; 23. Third motion module; 3. Shovel mechanism; 31. Shovel; 32. Connector; 33. Push box component; 34. Rotary drive component; 35. Rotating shaft; 4. Pressing mechanism; 41. Pressing rod; 5. Conveying mechanism; 6. Collection bucket; 7. Photovoltaic panel; 8. Junction box. Detailed Implementation

[0029] Embodiments of this application will now be described in detail. Examples of these embodiments are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application. All other embodiments obtained by those skilled in the art based on the embodiments in this application are within the scope of protection of this application.

[0030] The terms "first" and "second" in the specification and claims of this application may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise stated, "multiple" means two or more. Furthermore, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0031] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0032] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0033] The following is combined Figures 1-3 This application describes a wire-removing box 8 device according to an embodiment of the present application.

[0034] like Figures 1 to 2 As shown, according to a first aspect of this application, a wire scraper 8 device is provided, comprising: a base 1, a motion mechanism 2, and a scraper mechanism 3; the base 1 has a bearing surface 11; the motion mechanism 2 is disposed on the base 1 and has three degrees of freedom relative to the base 1; the scraper mechanism 3 includes a scraper 31, a connector 32, and a pusher 33, the connector 32 is disposed on the motion mechanism 2, the scraper 31 and the pusher 33 are respectively disposed on the connector 32, and the pusher 33 is located on one side of the scraper 31.

[0035] Specifically, in this embodiment, the wire box 8 device has a base 1 for supporting the various mechanisms of the entire device, and it is provided with a bearing surface 11 for supporting the photovoltaic modules. The motion mechanism 2 is a three-degree-of-freedom motion mechanism 2, and its motion direction is referenced to... Figure 1 The X, Y, and Z directions shown enable the scraper 31, connected to the motion mechanism 2 via the connector 32, to move along the motion mechanism 2 in these three directions. This allows the scraper 31 to move to the appropriate position of the junction box 8 when the photovoltaic module or photovoltaic panel 7 is on the bearing surface 11. By moving along one of these directions, the scraper 31 removes the junction box 8 from the photovoltaic panel 7. Simultaneously, the pusher 33, located on one side of the scraper 31 and on the connector 32, pushes the junction box 8 to the set position on the bearing surface 11 after the scraper 31 removes it. The scraping action of the scraper 31, combined with the pusher 33's collection action, improves the automation of the entire junction box 8 disassembly process, thereby increasing the disassembly efficiency of the junction box 8.

[0036] In practical applications, multiple junction boxes 8 are typically installed on the photovoltaic panel 7. These multiple junction boxes 8 are usually arranged on the photovoltaic panel 7 as follows: Figure 3 The three-way junction box 8 can be arranged close to the center line of the photovoltaic panel 7, as shown in the diagram. Figure 3 As shown in (a), or the three-boundary box 8 can be arranged close to the edge of the photovoltaic panel 7, such as... Figure 3 As shown in (c), the single junction box 8 can be positioned away from the edge of the photovoltaic panel 7, such as... Figure 3As shown in (b) of the diagram.

[0037] In existing technologies, some junction box dismantling devices use two scrapers 31 moving relative to each other to dismantle a single junction box 8, but this method is less efficient for dismantling three- or multiple junction boxes 8. This application, however, uses only one scraper 31, which moves towards one side of the bearing surface 11 to sequentially and continuously remove three- or multiple junction boxes 8, thus improving the efficiency of removing multiple junction boxes 8. Simultaneously, the pusher 33 allows the removed junction boxes 8 to be collected on one side of the bearing surface 11, improving the automation and efficiency of the entire dismantling process and reducing the recycling cost of photovoltaic modules. The specific structure of the pusher 33 can be designed according to actual needs and is not limited here.

[0038] Optionally, such as Figures 1 to 2 As shown, the motion mechanism 2 can drive the scraper 31 to move toward one side of the bearing surface 11 to scrape off the wire box 8, and the pusher 33 is used to move the scraped wire box 8 toward the same side of the bearing surface 11.

[0039] Specifically, in this embodiment, when removing the wire box 8, the scraper 31 is driven by the motion mechanism 2 to move towards one side of the bearing surface 11. This improves the removal efficiency when disassembling multiple wire boxes 8 and allows the removed wire boxes 8 to be directly collected on one side of the bearing surface 11 by the pusher 33. The scraper 31 typically moves from the location of the wire box 8 towards one edge of the bearing surface 11. The device for collecting the wire boxes 8 is located on one side of the bearing surface 11, allowing the scraper 31 to move to the edge to disassemble multiple wire boxes 8 sequentially. The pusher 33 then pushes all the disassembled wire boxes 8 into the device for collecting them, improving the removal and collection efficiency of the wire boxes 8.

[0040] In one embodiment, the junction box 8 is as follows: Figure 1 As shown in the diagram, the scraper 31 can be moved along the X, Y, and Z directions by the motion mechanism 2 to a position opposite to the wire box 8 on the right side. Then, the motion mechanism 2 drives the scraper 31 to move along the X direction to the left side of the bearing surface 11, thus removing the wire box 8. Simultaneously, the pusher 33 located on the right side of the scraper 31 ensures that the removed wire box 8 moves with the scraper mechanism 3 to the left side of the bearing surface 11 for collection. The X, Y, and Z directions include both positive and negative directions. The motion mechanism 2 can be implemented using multiple linear motion mechanisms 2, or it can be implemented using a multi-degree-of-freedom motion mechanism 2 such as a robotic arm; no limitation is made here.

[0041] Optionally, such as Figure 2 As shown, the push box component 33 is a U-shaped push plate with its opening facing the scraper 31.

[0042] Specifically, in this embodiment, the pusher 33 is configured as a U-shaped pusher plate, ensuring that after the scraper 31 removes one or more wire boxes 8, all wire boxes 8 can be accommodated in the groove of the pusher plate, thus improving the reliability of collecting the wire boxes 8. Simultaneously, the U-shaped pusher plate structure is simple, has minimal impact on the overall size of the scraper mechanism 3, and has low manufacturing costs. In practical applications, the pusher plate is typically positioned on one side of the opposite end of the blade of the scraper 31, so that the scraper 31 scrapes the wire boxes 8 in front, and the pusher plate collects the wire boxes 8 from behind.

[0043] Optionally, such as Figures 1 to 2 As shown, the shovel mechanism 3 also includes a rotary drive 34, which is connected to the shovel 31. The shovel 31 is rotatably mounted on the connector 32, and the extension direction of its rotating shaft 35 does not intersect with the bearing surface 11. The rotary drive 34 is used to drive the shovel 31 to rotate around the rotating shaft 35, so that the shovel 31 and the bearing surface 11 form a set angle.

[0044] Specifically, in this embodiment, the scraper 31 can rotate relative to the bearing surface 11 at a set angle by the drive of the rotary drive 34. This adjusts the angle between the scraper 31 and the scraping surface, and increases the slope of the scraper 31 to ensure the wire box 8 can fall off, preventing it from getting stuck on the upper surface of the scraper 31 and further ensuring efficient disassembly. The set angle is typically between 0° and 5°, referring to the angle between the bottom surface of the scraper 31 and the bearing surface 11 (scraping surface). The rotary drive 34 can be implemented using a cylinder or electric cylinder, etc.

[0045] Optionally, such as Figure 2 As shown, connector 32 is a T-shaped connecting plate, and blade 31 is a slanted blade blade 31.

[0046] Specifically, in this embodiment, the connector 32 is configured as a T-shaped connecting plate. The T-shaped connecting plate is inverted, with the vertical plate connected to the motion mechanism 2. One end of the horizontal plate is suspended by a pivot 35, allowing the scraper 31 to rotate around the pivot 35. The other end is connected to the non-blade end of the scraper 31 via a cylinder, enabling the entire scraper 31 to be movably connected to the connector 32. The movement of the cylinder allows a set angle to be formed between the bottom surface of the scraper 31 and the bearing surface 11. This structure is simple and has a low cost. The blade of the scraper 31 is beveled to facilitate faster removal of the junction box 8, improving the reliability of the scraper 31.

[0047] Optionally, such as Figure 1As shown, the motion mechanism 2 includes a first motion module 21, a second motion module 22, and a third motion module 23. One of the motion modules enables the shovel mechanism 3 to move toward one side of the bearing surface 11. The first motion module 21 is disposed on the base 1, the second motion module 22 is disposed on the first motion module 21, the third motion module 23 is disposed on the second motion module 22, and the connecting member 32 is disposed on the third motion module 23.

[0048] Specifically, in this embodiment, the motion mechanism 2 includes three motion modules. The three motion modules can be linear mechanisms that move along the first direction, the second direction, and the third direction, respectively. Each linear mechanism can be implemented by a motor plus a lead screw. The motion modules can also be implemented by the cooperation of slide rails and sliders, which is not limited here.

[0049] like Figure 1 As shown, the first motion module 21 can move the scraper mechanism 3 along the first direction (Y direction), and the second motion module 22 can move the scraper mechanism 3 along the second direction (X direction) and the third direction (Z direction). This allows the motion mechanism 2 to move the scraper 31 to one side of the junction box 8, regardless of its location on the photovoltaic panel 7. By moving the scraper 31 towards the direction of its blade, the junction box 8 can be removed. The second motion module 22 can be a gantry type with dual linear motion or a non-gantry type with single linear motion; no limitation is made here.

[0050] Optionally, such as Figure 1 As shown, the wire shovel box 8 device also includes a clamping mechanism 4, which includes a clamping drive and a clamping component. The clamping drive is disposed on the base 1 and connected to the clamping component, and is used to drive the clamping component to move closer to or away from the bearing surface 11.

[0051] Specifically, in this embodiment, the clamping mechanism 4 is used to fix the photovoltaic module on the bearing surface 11, so that the photovoltaic panel 7 or photovoltaic module cannot move relative to the base 1, so that the scraper 31 can remove the junction box 8 on it. When the clamping drive drives the clamping member closer to the bearing surface 11, the clamping member can press the photovoltaic module onto the bearing surface 11, so that the scraper 31 can remove the junction box 8. After the junction box 8 is removed, the clamping drive drives the clamping member away from the bearing surface 11, so that the next photovoltaic module can move to the bearing surface 11.

[0052] In the above embodiments, the photovoltaic modules can be placed directly on the bearing surface 11, or they can be placed on the bearing surface 11 via a conveyor such as a belt; there are no restrictions. Furthermore, the clamping member must be positioned to avoid the junction box 8 on the photovoltaic module. The position of the junction box 8 can be determined in advance using a visual positioning system, so that the clamping mechanism 4 and the motion mechanism 2 can drive the clamping member and the scraper 31 to move according to the position of the junction box 8.

[0053] Optionally, such as Figure 1 As shown, the clamping element includes at least one pressure bar 41.

[0054] Specifically, in this embodiment, the clamping component can be implemented using a clamping rod 41. The clamping rod 41 can be one or two rods. When only one rod is used, it can clamp the photovoltaic panel 7 at a position slightly off-center from the center line to avoid the junction box 8 at the center line, while providing a relatively uniform clamping force to the photovoltaic panel 7. When there are two clamping rods 41, they can clamp the photovoltaic panel 7 at positions near both ends, avoiding the junction box 8, further increasing the clamping force on the photovoltaic panel 7, facilitating the scraper 31 to scrape the junction box 8, and preventing slippage.

[0055] Optionally, such as Figure 1 As shown, the shovel box 8 device also includes a conveying mechanism 5, which is used to convey the photovoltaic module to the bearing surface 11.

[0056] Specifically, in this embodiment, the conveying mechanism 5 is used to convey the photovoltaic modules onto the bearing surface 11, facilitating the removal of the boxes by the scraper 31. The conveying mechanism 5 can be implemented using a belt mechanism, with the belt directly mounted on the bearing surface 11. By moving the belt, the photovoltaic modules are positioned at a suitable location on the bearing surface 11. The conveying mechanism 5 eliminates the need for manual placement of the photovoltaic modules on the bearing surface 11, further improving the automation level of the removal box 8 and increasing the removal efficiency.

[0057] Optionally, such as Figure 1 As shown, the wire box 8 removal device also includes a collection bucket 6, which is disposed on the base 1 with its opening located on one side of the bearing surface 11. The scraper 31 or the pusher 33 can push the removed wire box 8 into the collection bucket 6.

[0058] Specifically, in this embodiment, the collection bucket 6 can be set on one side of the bearing surface 11, so that after the motion mechanism 2 drives the scraper 31 to move to one side of the bearing surface 11 and scrape off the wire box 8, the pusher 33 can push the scraped wire box 8 to one side of the bearing surface 11, so that the wire box 8 falls from the bearing surface 11 and is collected into the collection bucket 6. This allows the scraping, pushing and collecting processes to be completed in one movement, further improving the efficiency of disassembling the box.

[0059] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0060] Although embodiments of this application have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the claims and their equivalents.

Claims

1. A wire-removing box device, characterized in that, include: The base has a bearing surface; A motion mechanism is disposed on the base and has three degrees of freedom relative to the base; The shovel mechanism includes a shovel, a connector, and a pusher. The connector is disposed on the motion mechanism, and the shovel and the pusher are respectively disposed on the connector. The pusher is located on one side of the shovel.

2. The wire-removing box device according to claim 1, characterized in that, The motion mechanism can drive the scraper to move toward one side of the bearing surface to remove the wire box, and the pusher is used to move the removed wire box toward the same side of the bearing surface.

3. The wire-removing box device according to claim 1, characterized in that, The pusher is a U-shaped pusher plate with its opening facing the shovel.

4. The wire-removing box device according to claim 1, characterized in that, The shovel mechanism also includes a rotary drive component connected to the shovel. The shovel is rotatably mounted on the connecting component, and the extension direction of its rotation axis does not intersect the bearing surface. The rotary drive is used to drive the blade to rotate around the pivot, so that the blade and the bearing surface form a set angle.

5. The wire-removing box device according to claim 4, characterized in that, The connector is a T-shaped connecting plate, and the shovel is a slanted blade shovel.

6. The wire-removing box device according to claim 1, characterized in that, The motion mechanism includes a first motion module, a second motion module, and a third motion module, wherein one of the motion modules enables the blade mechanism to move toward one side of the bearing surface; The first motion module is disposed on the base, the second motion module is disposed on the first motion module, the third motion module is disposed on the second motion module, and the connector is disposed on the third motion module.

7. The wire-removing box device according to claim 1, characterized in that, It also includes a clamping mechanism, which includes a clamping drive and a clamping member. The clamping drive is disposed on the base and connected to the clamping member, and is used to drive the clamping member to move closer to or away from the bearing surface.

8. The wire-removing box device according to claim 7, characterized in that, The clamping element includes at least one pressure bar.

9. The wire-removing box device according to claim 1, characterized in that, It also includes a conveying mechanism for conveying photovoltaic modules to the bearing surface.

10. The wire-removing box device according to claim 1, characterized in that, It also includes a collection bucket, which is disposed on the base and has its opening located on one side of the bearing surface. The shovel or the pusher can push the removed junction box into the collection bucket.

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