Multifunctional cutting device for producing lancets

Abstract

This utility model discloses a multifunctional cutting device for needle production, including a frame. The top of the frame has an arc-shaped groove for accommodating steel wire. A straightening assembly for straightening the steel wire is installed at the top of the frame. The straightening assembly includes two sets of rotatable first and second straightening rollers. A guide mechanism for conveying the steel wire is also installed at the top of the frame. A cutting assembly for cutting the steel wire is also installed at the top of the frame. A conveyor belt for conveying the cut steel wire is also provided on the frame. In this utility model, the steel wire is drawn into the arc-shaped groove, passes under the first and second straightening rollers, and passes through the guide mechanism. The guide mechanism pulls and conveys the steel wire. When the steel wire moves to the bottom of the cutting assembly, the cutting assembly cuts the steel wire. The cut steel wire segments fall onto the conveyor belt and are then transported away by the conveyor belt.

Description

Technical Field

[0001] This utility model belongs to the field of needle cutting technology, specifically, it relates to a multi-functional cutting device for needle production. Background Technology

[0002] Needle-punched nonwoven fabric is a type of nonwoven fabric. It utilizes needles with triangular (or other cross-sections) and barbed edges to repeatedly pierce a fiber web. As the barbs penetrate the web, they force the surface and some inner layers of fibers into the web. Due to friction between the fibers, the originally loose web is compressed. When the needle withdraws from the web, the inserted fiber bundles detach from the barbs and remain in the web. This causes many fiber bundles to become entangled, preventing the web from returning to its original loose state. After many needle-punching cycles, a considerable number of fiber bundles are penetrated into the web, causing the fibers to become entangled, thus forming a needle-punched nonwoven material with a certain strength and thickness.

[0003] In the production of needle-punched nonwoven fabric, nonwoven needles are an essential tool. During the processing of nonwoven needles, the steel wires used to make needles need to be cut into sections. After the cut steel wires are sorted, they are then processed by the machine to the next step. In the existing technology, the steel wires are usually wound on a coil frame. The wires are cut by pulling one end. This method has certain drawbacks. First, the steel wires need to be straightened before cutting. Most existing solutions achieve this by passing the steel wires through the inside of the roller. This method has a relatively poor straightening effect. In addition, the end-pulling method requires frequent connection and disconnection of the traction mechanism from the traction end of the steel wire, which is inconvenient and inefficient.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies.

[0005] Therefore, in order to solve the above problems, this utility model provides a multi-functional cutting device for needle production. Utility Model Content

[0006] In order to overcome the above-mentioned technical problems, the purpose of this utility model is to provide a multi-functional cutting device for needle production. The device draws the steel wire into the arc-shaped groove, passes it under the first and second straightening rollers, and passes it through the guiding mechanism. The guiding mechanism draws and transports the steel wire. When the steel wire moves to the bottom of the cutting component, the cutting component cuts the steel wire. The cut steel wire segments fall onto the conveyor belt and are then transported away by the conveyor belt.

[0007] The objective of this utility model can be achieved through the following technical solutions:

[0008] A multifunctional cutting device for needle production includes a frame with an arc-shaped groove at the top for accommodating steel wire. A straightening assembly for straightening the steel wire is mounted at the top of the frame, comprising two sets of rotatable first and second straightening rollers. A guide mechanism for conveying the steel wire is also mounted at the top of the frame. A cutting assembly for cutting the steel wire is also mounted on the frame. A conveyor belt for conveying the cut steel wire is also provided on the frame. The steel wire is drawn into the arc-shaped groove, passes under the first and second straightening rollers, and passes through the guide mechanism. The guide mechanism pulls and conveys the steel wire. When the steel wire reaches the cutting assembly, the cutting assembly cuts the wire, and the cut wire segments fall onto the conveyor belt and are then transported away.

[0009] Furthermore, a tray for holding steel wire is installed at the top of the frame.

[0010] Furthermore, the straightening assembly also includes a first mounting bracket, a second mounting bracket, and a motor base fixedly installed on the top of the frame. A first straightening roller is rotatably connected to the first mounting bracket, and a first rotating rod is connected to one end of the first straightening roller. A first sprocket is fixedly installed on the first rotating rod. A second straightening roller is rotatably connected to the second mounting bracket, and a second rotating rod is connected to one end of the second straightening roller. A second sprocket is fixedly installed on the second rotating rod. The first sprocket and the second sprocket are connected by a chain drive. A motor is fixedly installed on the top of the motor base, and the output end of the motor is connected to one end of the first rotating rod.

[0011] Furthermore, the guiding mechanism includes two sets of vertically arranged conveying rollers, which rotate synchronously in opposite directions via a driving mechanism.

[0012] Furthermore, the cutting assembly includes a third mounting bracket fixedly installed at the top of the frame, a hydraulic rod is mounted on the third mounting bracket, a tool holder is mounted at the output end of the hydraulic rod, and a cutting tool is mounted at the bottom end of the tool holder.

[0013] Furthermore, the top of the frame is provided with a top groove, and a conveyor belt is installed inside the top groove.

[0014] Furthermore, a bracket is fixedly installed at the bottom of the frame.

[0015] Furthermore, a cutting groove is provided at the top of the frame, and the position of the cutting groove corresponds to the position of the cutting tool.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] In this invention, a steel wire is drawn from the reel and passes under the first and second straightening rollers, between two sets of conveying rollers on the guiding mechanism. The steel wire is pulled and conveyed by the two sets of conveying rollers rotating in opposite directions. A motor drives the first rotating rod to rotate, which in turn drives the first straightening roller to rotate. Simultaneously, the first rotating rod drives the first sprocket to rotate, which in turn drives the second rotating rod to rotate via a chain. The second rotating rod drives the second straightening roller to rotate. The rotation of the first and second straightening rollers straightens the steel wire. When the steel wire moves to the bottom of the cutting assembly, a hydraulic rod drives the cutting tool to descend. The descending cutting tool cuts the steel wire, and the cut steel wire segments fall onto the conveyor belt and are then transported away by the conveyor belt. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is an enlarged view of point A in this utility model;

[0021] Figure 3 This is an enlarged view of section B of this utility model.

[0022] Figure label:

[0023] 1. Frame; 2. Disc frame; 3. Arc groove; 4. Straightening assembly; 401. First mounting frame; 402. First straightening roller; 403. First rotating rod; 404. First sprocket; 405. Second mounting frame; 406. Second straightening roller; 407. Second rotating rod; 408. Second sprocket; 409. Chain; 410. Motor base; 411. Motor; 5. Guide mechanism; 6. Cutting assembly; 601. Third mounting frame; 602. Hydraulic rod; 603. Tool holder; 604. Cutting tool; 7. Top groove; 8. Conveyor belt; 9. Support; 10. Cutting groove. Detailed Implementation

[0024] The utility model will now be further described with reference to the accompanying drawings and specific embodiments:

[0025] Please see Figure 1-3According to an embodiment of the present invention, a multifunctional cutting device for needle production includes a frame 1. The top of the frame 1 is provided with an arc-shaped groove 3 for accommodating steel wire. A straightening assembly 4 for straightening the steel wire is installed at the top of the frame 1. The straightening assembly 4 includes two sets of rotatable first straightening rollers 402 and second straightening rollers 406. A guide mechanism 5 for conveying steel wire is also installed at the top of the frame 1. A cutting assembly 6 for cutting the steel wire is also installed at the top of the frame 1. A conveyor belt 8 for conveying the cut steel wire is also provided on the frame 1. The steel wire is pulled into the arc-shaped groove 3 and passes under the first straightening rollers 402 and second straightening rollers 406, and passes through the guide mechanism 5. The guide mechanism 5 pulls and conveys the steel wire. When the steel wire moves to the bottom of the cutting assembly 6, the cutting assembly 6 cuts the steel wire. The cut steel wire segments fall onto the conveyor belt 8 and are then sent away by the conveyor belt 8.

[0026] A tray 2 for holding steel wire is installed at the top of the frame 1.

[0027] The straightening assembly 4 also includes a first mounting bracket 401, a second mounting bracket 405, and a motor base 410, which are fixedly installed on the top of the frame 1. A first straightening roller 402 is rotatably connected to the first mounting bracket 401. A first rotating rod 403 is connected to one end of the first straightening roller 402. A first sprocket 404 is fixedly installed on the first rotating rod 403. A second straightening roller 406 is rotatably connected to the second mounting bracket 405. A second rotating rod 407 is connected to one end of the second straightening roller 406. A second sprocket 408 is fixedly installed on the second rotating rod 407. The first sprocket 404 and the second sprocket 408 are connected by a chain 409. A motor 411 is fixedly installed on the top of the motor base 410. The output end of the motor 411 is connected to one end of the first rotating rod 403.

[0028] The guiding mechanism 5 includes two sets of vertically arranged conveying rollers, which rotate synchronously in opposite directions through a driving mechanism.

[0029] The cutting assembly 6 includes a third mounting bracket 601 fixedly mounted on the top of the frame 1. A hydraulic rod 602 is mounted on the third mounting bracket 601. A tool holder 603 is mounted on the output end of the hydraulic rod 602. A cutting tool 604 is mounted on the bottom end of the tool holder 603.

[0030] The top of the frame 1 is provided with a top groove 7, and a conveyor belt 8 is installed inside the top groove 7.

[0031] A bracket 9 is fixedly installed at the bottom of the frame 1.

[0032] The top of the frame 1 is also provided with a cutting groove 10, the position of which corresponds to the position of the cutting tool 604.

[0033] The working principle of this utility model patent for a multifunctional cutting device for needle production is as follows: A steel wire is drawn from the tray 2 and passes under the first straightening roller 402 and the second straightening roller 406, passing between two sets of conveying rollers on the guiding mechanism 5. The steel wire is pulled and conveyed by the two sets of conveying rollers rotating in opposite directions. A motor 411 drives the first rotating rod 403 to rotate, which in turn drives the first straightening roller 402 to rotate. Simultaneously, the first rotating rod 403 drives the first sprocket 404 to rotate. The first sprocket 404 drives the second rotating rod 407 to rotate via a chain 409. The second rotating rod 407 drives the second straightening roller 406 to rotate. The rotation of the first straightening roller 402 and the second straightening roller 406 straightens the steel wire. When the steel wire moves to below the cutting assembly 6, a hydraulic rod 602 drives the cutting tool 604 to descend. The descending cutting tool 604 cuts the steel wire, and the cut steel wire segments fall onto the conveyor belt 8 and are then transported away by the conveyor belt 8.

[0034] It should be noted that the motor 411, drive mechanism, hydraulic rod 602 and conveyor belt 8 are existing devices or equipment, or devices or equipment that can be implemented by existing technology. Their power supply, specific composition and principle are clear to those skilled in the art, so they will not be described in detail.

[0035] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0036] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A multifunctional cutting device for needle production, comprising a frame (1), characterized in that, The top of the frame (1) is provided with an arc-shaped groove (3) for accommodating steel wires. The top of the frame (1) is equipped with a straightening assembly (4) for straightening steel wires. The straightening assembly (4) includes two sets of rotatable first straightening rollers (402) and second straightening rollers (406). The top of the frame (1) is also equipped with a guide mechanism (5) for conveying steel wires. The top of the frame (1) is equipped with a cutting assembly (6) for cutting steel wires. The frame (1) is also equipped with a conveyor belt (8) for conveying the cut steel wires.

2. The multifunctional cutting device for needle production according to claim 1, characterized in that, The top of the frame (1) is equipped with a tray (2) for placing steel wire.

3. The multifunctional cutting device for needle production according to claim 1, characterized in that, The straightening assembly (4) further includes a first mounting bracket (401), a second mounting bracket (405), and a motor base (410) fixedly installed on the top of the frame (1). A first straightening roller (402) is rotatably connected to the first mounting bracket (401). A first rotating rod (403) is connected to one end of the first straightening roller (402). A first sprocket (404) is fixedly installed on the first rotating rod (403). A second straightening roller (406) is rotatably connected to the second mounting bracket (405). A second rotating rod (407) is connected to one end of the second straightening roller (406). A second sprocket (408) is fixedly installed on the second rotating rod (407). The first sprocket (404) and the second sprocket (408) are connected by a chain (409). A motor (411) is fixedly installed on the top of the motor base (410). The output end of the motor (411) is connected to one end of the first rotating rod (403).

4. The multifunctional cutting device for needle production according to claim 1, characterized in that, The guiding mechanism (5) includes two sets of vertically arranged conveying rollers, which are driven by a driving mechanism to rotate synchronously in opposite directions.

5. The multifunctional cutting device for needle production according to claim 1, characterized in that, The cutting assembly (6) includes a third mounting bracket (601) fixedly mounted on the top of the frame (1), a hydraulic rod (602) mounted on the third mounting bracket (601), a tool holder (603) mounted on the output end of the hydraulic rod (602), and a cutting tool (604) mounted on the bottom end of the tool holder (603).

6. The multifunctional cutting device for needle production according to claim 1, characterized in that, The top of the frame (1) is provided with a top groove (7), and a conveyor belt (8) is installed inside the top groove (7).

7. The multifunctional cutting device for needle production according to claim 1, characterized in that, A bracket (9) is fixedly installed at the bottom of the frame (1).

8. A multifunctional cutting device for needle production according to claim 5, characterized in that, The top of the frame (1) is also provided with a cutting groove (10), the position of which corresponds to the position of the cutting tool (604).

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