Double glass silk covered enamel wire feeding mechanism

Abstract

This utility model relates to the field of enameled wire production technology, specifically a double glass filament enameled wire feeding mechanism. It includes an operating table, on which a conductor assembly, a wire pulling assembly, and an upper plate are mounted. The upper plate is equipped with a guide assembly and a cutting assembly. This double glass filament enameled wire feeding mechanism can precisely control the position of the enameled wire through the pushing and clamping mechanism of the guide assembly. Combined with the linear module and clamping cylinder of the wire pulling assembly, it achieves automatic pulling of the enameled wire, replacing manual operation, improving production efficiency, and reducing labor costs. Simultaneously, it achieves fixed-length wire feeding, ensuring consistent cutting length and improving cutting accuracy. The double-groove conductor wheel and pushing plate of the conductor assembly work together to stably guide the enameled wire and prevent wire deviation. The positioning plate and cutter of the cutting assembly achieve stable cutting under the drive of a cylinder. Finally, the rubber sleeves in the guide frame and conductor block protect the surface of the enameled wire, reducing wear and improving product quality.

Description

Technical Field

[0001] This utility model relates to the field of enameled wire production technology, specifically to a double glass filament enameled wire feeding mechanism. Background Technology

[0002] In the production process of double glass fiber enameled wire, the wire feeding and slitting processes are closely related and crucial. Traditional double glass fiber enameled wire feeding mechanisms have significant drawbacks in the slitting process. When double glass fiber enameled wire needs to be slitted into specific lengths, it often relies on manual operation to complete the subsequent processes. After slitting, workers need to manually pull the wire to the designated position before the slitting operation can be performed again. This manual intervention greatly limits production efficiency. In the frequent manual pulling process, not only is a lot of time and labor costs wasted, but also the slitting length deviates because it is difficult to ensure the consistency of the force, speed and position of each pull. Utility Model Content

[0003] To achieve the above objectives, this utility model provides the following technical solution: a double glass filament enameled wire feeding mechanism, including an operating table, on which a wire assembly, a wire pulling assembly, and an upper plate are installed, and on the upper plate are a moving guide assembly and a fixing cut assembly;

[0004] The moving guide assembly includes a pushing clamping part, and a moving block is installed on the clamping end of the pushing clamping part. A moving plate is fixed on the same side of the moving block.

[0005] The wire pulling assembly includes a linear module, a movable frame is fixed to the movable end of the linear module, a clamping cylinder is installed on one side of the movable frame, and a wire clamping plate is fixed to the clamping end of the clamping cylinder.

[0006] Multiple slots are provided on the opposite side of each of the shift block, shift plate, and clamping plate.

[0007] Furthermore, the pushing clamping part includes a guide plate slidably connected to the upper plate, and an upper block is fixed on the upper plate. A guide cylinder is installed at the bottom of the upper block to push the guide plate back and forth. A counter-shifting cylinder is installed at the top of the guide plate. The two ends of the counter-shifting cylinder are fixed to the counter-shifting block, and the counter-shifting block slides with the guide plate.

[0008] Furthermore, the conductor assembly includes a mounting plate, on which a first wheel plate, a second wheel plate, and a push plate are mounted. The push plate is opposite to the first wheel plate and the second wheel plate. Multiple pairs of double-groove conductor wheels are mounted on the first wheel plate, the second wheel plate, and the push plate.

[0009] Furthermore, two sets of guide blocks are fixed on the mounting plate, and a pusher cylinder is fixed between the guide blocks and pushes the pusher plate to move left and right. A guide rod fixed to the pusher plate passes through the inner side of the guide block, and a limit plate is fixed between the other ends of the two guide rods.

[0010] Furthermore, a wire block is fixed on one side of the second wheel plate at a position between the multiple pairs of double-groove wire guide wheels, and a guide frame on the upper plate, located between the guide assembly and the wire assembly, is fixed on the same axis as the wire block.

[0011] Furthermore, rubber cylinders are installed in the guide holes of both the guide frame and the wire block.

[0012] Furthermore, the fixed cutting assembly includes two sets of opposing fixed seats. On the opposite side of each fixed seat, a pair of side frames and a side frame located between the side frames are fixed. A push cylinder is installed on the side frame. The piston rod of the push cylinder is fixed with a push plate that passes through the fixed seat. A positioning plate is fixed on the push plate. A push cutting cylinder is installed on the side frame. The piston rod of the push cutting cylinder is fixed with a push cutting plate that passes through the fixed seat. A cutter is fixed at one end of the push cutting plate.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] This double-glass-fiber-coated enameled wire feeding mechanism precisely controls the position of the enameled wire through the pushing and clamping of the guide component. Combined with the linear module and clamping cylinder of the wire pulling component, it achieves automatic wire pulling, replacing manual operation, improving production efficiency, and reducing labor costs. It also achieves fixed-length wire feeding, ensuring consistent cutting lengths and improving cutting accuracy. The double-groove guide wheel and push plate of the conductor component work together to stably guide the enameled wire, preventing wire deviation. The positioning plate and cutter of the fixed-cut component achieve stable cutting under cylinder drive. Finally, rubber sleeves in the guide frame and conductor block protect the surface of the enameled wire, reducing wear and improving product quality. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a three-dimensional structural diagram of the wire assembly in this utility model;

[0017] Figure 3 This is a three-dimensional structural schematic diagram of the mobile guidance component in this utility model;

[0018] Figure 4 This is a three-dimensional structural schematic diagram of the cutting component in this utility model;

[0019] Figure 5 This is a three-dimensional structural diagram of the pull wire assembly in this utility model.

[0020] In the diagram: 1. Operating table; 2. Wire pulling assembly; 21. Linear module; 22. Moving frame; 23. Clamping cylinder; 24. Wire clamping plate; 3. Wire assembly; 31. Mounting plate; 32. Guide block; 33. Guide rod; 34. Limiting plate; 35. Pushing cylinder; 36. Pushing plate; 37. Double groove wire guide wheel; 38. First wheel plate; 39. Second wheel plate; 310. Wire block; 4. Upper plate; 5. Guide frame; 6. Rubber cylinder; 7. Moving guide assembly; 71. Moving guide plate; 72. Upper block; 73. Moving guide cylinder; 74. Alignment cylinder; 75. Alignment block; 76. Alignment plate; 8. Fixed cutting assembly; 81. Fixed seat; 82. Side frame; 83. Top push cylinder; 84. Top push plate; 85. Positioning plate; 86. Side frame; 87. Push cutting cylinder; 88. Push cutting plate; 89. Cutting tool. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 This embodiment of a double glass fiber enameled wire feeding mechanism includes an operating table 1. The operating table 1 is equipped with a wire assembly 3, a wire pulling assembly 2, and an upper plate 4. The upper plate 4 is equipped with a moving guide assembly 7 and a fixed cutting assembly 8. The moving guide assembly 7 includes a pushing clamping part, and a moving block 75 is installed at the clamping end of the pushing clamping part. A moving plate 76 is fixed on the same side of the moving block 75. The wire pulling assembly 2 includes a linear module 21, and a moving frame 22 is fixed at the moving end of the linear module 21. A clamping cylinder 23 is installed on one side of the moving frame 22, and a wire clamping plate 24 is fixed at the clamping end of the clamping cylinder 23. Multiple slots are opened on the opposite sides of the moving block 75, the moving plate 76, and the wire clamping plate 24. The slots are used to engage the enameled wire to ensure stable clamping.

[0023] In the above structure, by passing the wire through the conductor assembly and the guide assembly, the enameled wire is clamped by the guide assembly through the push clamping part, and the wire end is extended forward by the push until it passes through the cutting position of the fixed cutting assembly. Then, the linear module drives the wire clamping plate to approach the wire end through the moving frame. Through the clamping of the clamping cylinder, the linear module can pull the wire to a certain length to complete the same cutting by the transfer of the linear module. Therefore, it can reduce manual intervention and improve efficiency and quality.

[0024] Among them, such as Figure 3The push clamping part includes a guide plate 71 slidably connected to the upper plate 4 and an upper block 72 fixed on the front. A guide cylinder 73 is installed at the bottom of the upper block 72. The guide cylinder 73 is used to push the guide plate 71 to move back and forth. A counter-shift cylinder 74 is installed at the top of the guide plate 71. The counter-shifting ends of the counter-shift cylinder 74 are respectively fixed to the counter-shifting block 75, and the counter-shifting block 75 slides with the guide plate 71. The counter-shifting cylinder 74 can realize the relative movement of the counter-shifting block 75 to clamp or release the enameled wire. By pushing the guide cylinder, the slit end of the enameled wire can be moved forward to a specified position, which is convenient for the wire pulling assembly to clamp the wire.

[0025] like Figure 2 The conductor assembly 3 includes a mounting plate 31 fixed on the operating table 1. A first wheel plate 38, a second wheel plate 39, and a push plate 36 are mounted on the mounting plate 31. The push plate 36 is opposite to the first wheel plate 38 and the second wheel plate 39. Multiple pairs of double-groove conductor wheels 37 are mounted on the first wheel plate 38, the second wheel plate 39, and the push plate 36. There are two pairs of double-groove conductor wheels 37 on the first wheel plate 38 and the push plate 36, and three pairs of double-groove conductor wheels 37 on the second wheel plate 39. The two pairs of double-groove conductor wheels 37 on the push plate 36 are respectively opposite to the middle of the two pairs of double-groove conductor wheels 37 on the first wheel plate 38 and the second wheel plate 39. The double-groove conductor wheels 37 are used to guide the movement of the enameled wire. At the same time, the double-groove design of the double-groove conductor wheels 37 can guide the transport of four enameled wires at the same time, thereby improving the stability of the enameled wire transport.

[0026] The mounting plate 31 is fixed with two sets of guide blocks 32 and a push cylinder 35 located between the guide blocks 32. The push cylinder 35 is used to push the push plate 36 to move left and right. The inner side of the guide block 32 is provided with a guide rod 33 fixed to the push plate 36. The other end of the two guide rods 33 is fixed with a limit plate 34. The guide rods 33 and the guide blocks 32 cooperate to ensure the stability of the push plate 36 movement. At the same time, by operating the push cylinder, the distance between the double groove guide wheel on the push plate and the double groove guide wheel on the first and second wheel plates can be adjusted according to the needs to adapt to the winding tension requirements of enameled wires of different diameters.

[0027] In addition, a wire block 310 is fixed on the left side of the second wheel plate 39, between the foremost and middle positions of the three pairs of double-groove wire guide wheels 37. A guide frame 5, coaxial with the wire block 310, is fixed on the upper plate 4 between the guide assembly 7 and the wire assembly 3. Both the guide frame 5 and the wire block 310 have four opposing guide holes. The wire block 310 and the guide frame 5 are used to further guide the enameled wire and ensure that it enters the subsequent process accurately. Rubber cylinders 6 are installed in the guide holes of the guide frame 5 and the wire block 310. The rubber cylinders 6 can reduce the friction between the enameled wire and the guide hole and protect the surface of the enameled wire from damage.

[0028] like Figure 4The fixed cutting assembly 8 includes two sets of opposing fixed seats 81 fixed on the upper plate. A pair of side frames 82 are fixed on the opposite side of each fixed seat 81, and a side frame 86 is fixed between the side frames 82. A push cylinder 83 is installed on the side frame 82. The piston rod of the push cylinder 83 is fixed with a push plate 84 that passes through the fixed seat 81. A positioning plate 85 is fixed on the push plate 84. The left and right positioning plates 85 are opposite to each other. The push cylinder 83 can push the positioning plate 85 to position the enameled wire. A push cutting cylinder 87 is installed on the side frame 86. The piston rod of the push cutting cylinder 87 is fixed with a push cutting plate 88 that passes through the fixed seat 81. A staggered blade 89 is fixed on the opposite side of the push cutting plate 88. The push cutting cylinder 87 pushes the push cutting plate 88, so that the blade 89 cuts the enameled wire.

[0029] The working principle of the above embodiments is as follows:

[0030] The double-glass-filament-covered enameled wire is led out from the feeding device, first passing through the first wheel plate and the double-grooved guide rollers on the push plate of the guide assembly, then through the guide block, then through the second wheel plate and the double-grooved guide rollers on the push plate, and finally through the rubber cylinder in the guide frame into the transfer guide assembly. The push cylinder operates, pushing the push plate to move and adjusting the position of the double-grooved guide rollers on the push plate to ensure that the enameled wire is stably guided, avoiding slack or tightness. The shift cylinder operates, driving the shift block to move relative to the wire. The enameled wire is positioned by clamping it through the slots on the shift block and shift plate. The transfer guide cylinder operates, pushing the transfer guide plate to move back and forth. The enameled wire end is passed between the cutters until it reaches the positioning plate at the end. The linear module activates, positioning the wire end between the clamping plates. The clamping cylinder operates, gripping the enameled wire through slots on the clamping plates. The linear module then pulls the wire to the designated position. The precise movement of the linear module ensures accurate pulling length, avoiding errors from manual pulling. The push cylinder operates, moving the push plate and positioning plate to precisely position the pulled-in enameled wire, ensuring accurate cutting. The cutting cylinder then activates, moving the cutting plate and cutters. The cutters cut the enameled wire, completing the slitting process. After cutting, the push cylinder and cutting cylinder reset, and the cycle repeats, achieving automated production and improving efficiency and quality.

[0031] The entire workflow is now complete, and anything not described in detail in this specification is existing technology known to those skilled in the art.

[0032] It should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A double glass filament enameled wire feeding mechanism, characterized in that: It includes an operating table (1), on which a wire assembly (3), a wire pulling assembly (2) and an upper plate (4) are installed, and on the upper plate (4) a moving guide assembly (7) and a fixed cutting assembly (8) are installed. The moving guide assembly (7) includes a push clamping part, and a moving block (75) is installed on the clamping end of the push clamping part. A moving plate (76) is fixed on the same side of the moving block (75). The wire pulling assembly (2) includes a linear module (21), a movable frame (22) is fixed to the movable end of the linear module (21), a clamping cylinder (23) is installed on one side of the movable frame (22), and a wire clamping plate (24) is fixed to the clamping end of the clamping cylinder (23). Multiple slots are provided on the opposite side of the shift block (75), shift plate (76) and clamping plate (24).

2. The double glass filament enameled wire feeding mechanism according to claim 1, characterized in that: The push clamping part includes a guide plate (71) slidably connected to the upper plate (4). An upper block (72) is also fixed on the upper plate (4). A guide cylinder (73) is installed at the bottom of the upper block (72) to push the guide plate (71) back and forth. A counter-shift cylinder (74) is installed at the top of the guide plate (71). The two ends of the counter-shift cylinder (74) are fixed to the counter-shift block (75) respectively, and the counter-shift block (75) slides with the guide plate (71).

3. The double glass filament enameled wire feeding mechanism according to claim 1, characterized in that: The conductor assembly (3) includes a mounting plate (31), on which a first wheel plate (38), a second wheel plate (39) and a push plate (36) are mounted. The push plate (36) is opposite to the first wheel plate (38) and the second wheel plate (39). Multiple pairs of double-groove conductor wheels (37) are mounted on the first wheel plate (38), the second wheel plate (39) and the push plate (36).

4. The double glass filament enameled wire feeding mechanism according to claim 3, characterized in that: The mounting plate (31) is fixed with two sets of guide blocks (32) and a push cylinder (35) located between the guide blocks (32) and pushes the push plate (36) to move left and right. The inner side of the guide block (32) is provided with a guide rod (33) fixed to the push plate (36), and a limit plate (34) is fixed between the other ends of the two guide rods (33).

5. The double glass filament enameled wire feeding mechanism according to claim 4, characterized in that: A wire block (310) is fixed on one side of the second wheel plate (39) at a position between the multiple pairs of double-groove wire wheels (37), and a guide frame (5) on the same axis as the wire block (310) is fixed on the upper plate (4) between the moving guide assembly (7) and the wire assembly (3).

6. The double glass filament enameled wire feeding mechanism according to claim 5, characterized in that: Rubber cylinders (6) are installed in the guide holes of both the guide frame (5) and the guide block (310).

7. The double glass filament enameled wire feeding mechanism according to claim 1, characterized in that: The fixed cutting assembly (8) includes two sets of opposing fixed seats (81). On the opposite side of each fixed seat (81), a pair of side frames (82) and a side frame (86) located between the side frames (82) are fixed. A push cylinder (83) is installed on the side frame (82). The piston rod of the push cylinder (83) is fixed with a push plate (84) that passes through the fixed seat (81). A positioning plate (85) is fixed on the push plate (84). A push-cutting cylinder (87) is installed on the side frame (86). The piston rod of the push-cutting cylinder (87) is fixed with a push-cutting plate (88) that passes through the fixed seat (81). A cutter (89) is fixed at one end of the push-cutting plate (88).

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