A rapid assembly device for pneumatic element automatic production

By combining assembly plates, support plates, electric push rods, and assembly components, and using servo motors to drive bidirectional lead screws and positioning knobs, automated and rapid assembly of pneumatic components is achieved, solving the problems of cumbersome operation and low efficiency in existing technologies.

CN224333850UActive Publication Date: 2026-06-09HEFEI JINSHAO MASCH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEFEI JINSHAO MASCH CO LTD
Filing Date
2025-07-22
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

The current assembly process for pneumatic components involves cumbersome and inefficient procedures using bolts and extrusion equipment.

Method used

The system employs an assembly plate, support plate, electric push rod, and assembly components. A servo motor drives a bidirectional lead screw and a positioning knob, which in turn move the assembly components via the electric push rod. Combined with the compression of the telescopic rod and spring, the system automates the positioning and assembly of pneumatic components.

Benefits of technology

It improves the assembly efficiency of pneumatic components, simplifies the operation steps, and realizes a fast and automated assembly process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224333850U_ABST
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Abstract

This utility model relates to the field of rapid assembly technology for pneumatic components, solving the problem that the operation of pneumatic components is relatively cumbersome and inefficient, mainly relying on bolts or extrusion equipment for compression and positioning, and using screwdrivers for bolt positioning. Specifically, it is a rapid assembly device for automated production of pneumatic components, including an assembly plate. A servo motor is fixedly installed on one side of the assembly plate surface, and a bidirectional lead screw is fixedly installed at the output end of the servo motor. Clamping plates are threaded to both sides of the bidirectional lead screw surface. A support plate is fixedly installed at one end of the assembly plate, and an electric push rod is fixedly installed on the surface of the support plate. An assembly assembly is fixedly installed at one end of the electric push rod, and the assembly assembly includes a push plate fixedly installed at one end of the electric push rod. Drive motors are fixedly installed at the four corners of the push plate surface, and positioning knobs are fixedly installed at the output ends of the drive motors. A through groove is formed in the middle of the push plate surface.
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Description

Technical Field

[0001] This utility model relates to the field of rapid assembly technology for pneumatic components, specifically a rapid assembly device for automated production of pneumatic components. Background Technology

[0002] Pneumatic components are devices that perform work using the force generated by the pressure or expansion of gas; that is, they are mechanical parts that convert the elastic energy of compressed air into kinetic energy. Examples include cylinders, pneumatic motors, and steam engines. Pneumatic components are a form of power transmission and also an energy conversion device that uses gas pressure to transfer energy.

[0003] When assembling existing pneumatic components, bolts or extrusion equipment are basically used to compress and position the pneumatic components, and screwdrivers are used to position the bolts. The operation is relatively cumbersome and inefficient. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a rapid assembly device for automated production of pneumatic components. It solves the problems of cumbersome and inefficient operation, which mainly involves using bolts or extrusion equipment to compress and position pneumatic components, and using screwdrivers to position bolts.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a rapid assembly device for automated production of pneumatic components, comprising an assembly plate, a servo motor fixedly mounted on one side of the surface of the assembly plate, a bidirectional lead screw fixedly mounted on the output end of the servo motor, clamping plates threadedly connected to both sides of the surface of the bidirectional lead screw, a support plate fixedly mounted on one end of the assembly plate, an electric push rod fixedly mounted on the surface of the support plate, and an assembly component fixedly mounted on one end of the electric push rod;

[0006] The assembly includes a push plate fixedly installed at one end of an electric push rod. A drive motor is fixedly installed at each of the four corners of the push plate surface. A positioning knob is fixedly installed at the output end of the drive motor. A through groove is formed in the middle of the push plate surface. A positioning ring is fixedly installed inside the through groove. A controller is fixedly installed inside the positioning ring. A telescopic rod is fixedly installed on the surface of the through groove. A spring is sleeved on the surface of the telescopic rod. A pressing plate is fixedly installed at one end of the telescopic rod. A pull rod is provided inside the telescopic rod.

[0007] In one specific embodiment, a guide groove is provided in the middle of the surface of the positioning ring. The size of the guide groove is adapted to the size of the pull rod, and the pull rod contacts the surface of the controller through the guide groove.

[0008] In one specific embodiment, a resisting block is fixedly installed at one end of the telescopic rod. The diameter of the resisting block is larger than the diameter of the spring, and one end of the spring is fixedly installed on the back of the resisting block.

[0009] In one specific embodiment, one end of the pull rod is fixedly installed on the back of the extrusion plate, and the surface of the extrusion plate is provided with an embedding groove, and the inside of the embedding groove is provided with an anti-slip rubber pad.

[0010] In one specific embodiment, a protective cover is fixedly installed on one side of the surface of the assembly plate, and the protective cover is positioned above the pneumatic component.

[0011] In one specific embodiment, support rods are fixedly installed at the four corners of the bottom of the assembly plate, and support rubber pads are provided at the bottom of the support rods.

[0012] Compared with the prior art, this utility model provides a rapid assembly device for automated production of pneumatic components, which has the following advantages:

[0013] In the technical solution disclosed in this utility model, by using the assembly plate, support plate, electric push rod and assembly components, during use, the personnel will install the support plate through the assembly plate. After the support plate is installed, the personnel will start the electric push rod, which will drive the assembly components to move forward. The assembly components will position, clamp and assemble the pneumatic components, thereby improving the efficiency of assembling the pneumatic components.

[0014] With the assembly components designed in this utility model, during use, the operator starts the electric push rod, and the output end of the electric push rod will drive the push plate to move forward. When the push plate moves, it will drive the positioning knob at the output end of the drive motor to move. After the extrusion plate and the surface of the pneumatic component come into contact, the extrusion plate will extrude the spring sleeved on its surface through the telescopic rod. After the spring is extruded, the extrusion plate will extrude the pull rod simultaneously. The pull rod will click the controller through the positioning ring. After the controller is started, it will start the drive motor. The output end of the drive motor will drive the positioning knob to rotate, which will rotate the bolts at the four corners of the pneumatic component surface to position the pneumatic component, thus improving the efficiency of rapid assembly of the pneumatic component. Attached Figure Description

[0015] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the assembly plate structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the assembly component structure of this utility model.

[0020] In the diagram: 1. Assembly plate; 2. Servo motor; 3. Two-way lead screw; 4. Clamping plate; 5. Support plate; 6. Electric push rod; 7. Assembly component; 71. Push plate; 72. Drive motor; 73. Positioning knob; 74. Positioning ring; 75. Controller; 76. Telescopic rod; 77. Spring; 78. Extrusion plate; 79. Pull rod; 8. Protective cover. Detailed Implementation

[0021] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0022] Figures 1-4 As an embodiment of this utility model, a rapid assembly device for automated production of pneumatic components includes an assembly plate 1. A servo motor 2 is fixedly installed on one side of the surface of the assembly plate 1. A bidirectional lead screw 3 is fixedly installed at the output end of the servo motor 2. Clamping plates 4 are threadedly connected to both sides of the surface of the bidirectional lead screw 3. A support plate 5 is fixedly installed at one end of the assembly plate 1. An electric push rod 6 is fixedly installed on the surface of the support plate 5. An assembly component 7 is fixedly installed at one end of the electric push rod 6.

[0023] The specific problem addressed by this embodiment is the inefficiency of using bolts or extrusion equipment to compress and position pneumatic components, and using screwdrivers for bolt positioning, which involves cumbersome procedures. This invention utilizes an assembly plate 1, a support plate 5, an electric push rod 6, and an assembly component 7. During use, personnel install the support plate 5 using the assembly plate 1. After installation, the personnel activate the electric push rod 6, which moves the assembly component 7 forward. The assembly component 7 then positions, clamps, and assembles the pneumatic components, thus improving the efficiency of pneumatic component assembly.

[0024] Assembly component 7 includes a push plate 71 fixedly mounted on one end of an electric push rod 6. Drive motors 72 are fixedly mounted at each of the four corners of the push plate 71. Positioning knobs 73 are fixedly mounted on the output ends of the drive motors 72. A through groove is formed in the center of the push plate 71, and a positioning ring 74 is fixedly mounted inside the through groove. A controller 75 is fixedly mounted inside the positioning ring 74. A telescopic rod 76 is fixedly mounted on the surface of the through groove, and a spring 77 is sleeved on the surface of the telescopic rod 76. A pressing plate 78 is fixedly mounted on one end of the telescopic rod 76, and a pull rod 79 is provided inside the telescopic rod 76. A guide groove is formed in the center of the positioning ring 74, the size of which matches the size of the pull rod 79. The pull rod 79 contacts the surface of the controller 75 through the guide groove. A resisting block is fixedly mounted on one end of the telescopic rod 76, the diameter of which is larger than the diameter of the spring 77. One end of the spring 77 is fixedly mounted on the back of the resisting block. One end of the pull rod 79 is fixedly mounted on the pressing plate 78. On the back, the surface of the extrusion plate 78 is provided with an embedding groove, and the inside of the embedding groove is provided with an anti-slip rubber pad. In this specific embodiment, during use, the operator starts the electric push rod 6, and the output end of the electric push rod 6 will drive the push plate 71 to move forward. When the push plate 71 moves, it will drive the positioning knob 73 at the output end of the drive motor 72 to move. After the extrusion plate 78 and the surface of the pneumatic component come into contact, the extrusion plate 78 will squeeze the spring 77 sleeved on its surface through the telescopic rod 76. After the spring 77 is squeezed, the extrusion plate 78 will simultaneously squeeze the pull rod 79. The pull rod 79 will click the controller 75 through the positioning ring 74. After the controller 75 is started, it will start the drive motor 72. The output end of the drive motor 72 will drive the positioning knob 73 to rotate, rotate the bolts at the four corners of the pneumatic component, and position the pneumatic component, thereby improving the efficiency of rapid assembly of the pneumatic component.

[0025] In this specific embodiment, a protective cover 8 is fixedly installed on one side of the surface of the assembly plate 1. The protective cover 8 is located above the pneumatic component. Support rods are fixedly installed at the four corners of the bottom of the assembly plate 1, and support rubber pads are provided at the bottom of the support rods.

[0026] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0027] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid assembly device for automated production of pneumatic components, comprising an assembly plate (1), characterized in that: A servo motor (2) is fixedly installed on one side of the surface of the assembly plate (1). A bidirectional lead screw (3) is fixedly installed at the output end of the servo motor (2). Clamping plates (4) are threadedly connected to both sides of the surface of the bidirectional lead screw (3). A support plate (5) is fixedly installed at one end of the assembly plate (1). An electric push rod (6) is fixedly installed on the surface of the support plate (5). An assembly component (7) is fixedly installed at one end of the electric push rod (6). The assembly component (7) includes a push plate (71) fixedly installed at one end of an electric push rod (6). A drive motor (72) is fixedly installed at each of the four corners of the surface of the push plate (71). A positioning knob (73) is fixedly installed at the output end of the drive motor (72). A through groove is provided in the middle of the surface of the push plate (71). A positioning ring (74) is fixedly installed inside the through groove. A controller (75) is fixedly installed inside the positioning ring (74). A telescopic rod (76) is fixedly installed on the surface of the through groove. A spring (77) is sleeved on the surface of the telescopic rod (76). A pressing plate (78) is fixedly installed at one end of the telescopic rod (76). A pull rod (79) is provided inside the telescopic rod (76).

2. The rapid assembly device for automated production of pneumatic components according to claim 1, characterized in that: The positioning ring (74) has a guide groove in the middle of its surface. The size of the guide groove is adapted to the size of the pull rod (79). The pull rod (79) contacts the surface of the controller (75) through the guide groove.

3. The rapid assembly device for automated production of pneumatic components according to claim 1, characterized in that: One end of the telescopic rod (76) is fixedly installed with a resisting block. The diameter of the resisting block is larger than the diameter of the spring (77). One end of the spring (77) is fixedly installed on the back of the resisting block.

4. The rapid assembly device for automated production of pneumatic components according to claim 1, characterized in that: One end of the pull rod (79) is fixedly installed on the back of the extrusion plate (78). The surface of the extrusion plate (78) is provided with an embedding groove, and the inside of the embedding groove is provided with an anti-slip rubber pad.

5. A rapid assembly device for automated production of pneumatic components according to claim 1, characterized in that: A protective cover (8) is fixedly installed on one side of the surface of the assembly plate (1), and the protective cover (8) is located above the pneumatic component.

6. The rapid assembly device for automated production of pneumatic components according to claim 1, characterized in that: Support rods are fixedly installed at the four corners of the bottom of the assembly plate (1), and support rubber pads are provided at the bottom of the support rods.