A trimming device for a flat integrated wall panel

Abstract

The utility model discloses an edge cutting device of plane type integrated wallboard belongs to wallboard production technical field, has solved the problem of slow cutting efficiency of existing wallboard. The edge cutting device includes the flattening tractor, be equipped with the support platform between flattening tractor and wallboard extruder, be equipped with a plurality of rotatory installation's support roller on the support platform, both sides of support platform are equipped with the support plate, and the support plate between both sides is equipped with positive and negative toothed rod rotatory, both ends of positive and negative toothed rod are all screw -threaded and are connected with the mobile sleeve, both sides mobile sleeve rear side all are equipped with the cutting assembly for cutting wallboard, both sides mobile sleeve front side all are equipped with the pressure roller assembly for pressing the cutting seam, the support platform on cutting assembly rear side is equipped with the heating device for heating wallboard. The utility model discloses an edge cutting device of plane type integrated wallboard, improves production efficiency, and improves the edge cutting quality.

Description

Technical Field

[0001] This utility model relates to the field of wall panel production technology, and in particular to a cutting device for a planar integrated wall panel. Background Technology

[0002] Integrated film-coated wall panels are made by mixing raw materials such as calcium carbonate, bamboo and wood powder, and PVC powder in a certain proportion, then extruding them into a plate-like structure through an extruder. After molding, a cloth film is attached to the surface of the plate-like structure. The resulting wall panels have properties such as waterproof, wear-resistant, and chemical corrosion resistant. Moreover, the cloth film on the surface can change the color and pattern of the wall panels, improving their aesthetics.

[0003] In the production process of wall panels, in order to meet the different customers' requirements for panel width, the two sides of the wall panels are usually trimmed according to actual needs. However, since the extruded material is continuous, stopping the machine for cutting or cutting separately later will increase the workload. Furthermore, manual cutting later is prone to errors and makes it difficult to ensure that each panel is aligned, which also reduces production efficiency. Therefore, there is an urgent need for an online trimming device to meet production needs. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a cutting device for planar integrated wall panels, which improves both production efficiency and cutting quality, and has the characteristics of wide applicability and strong practicality, in order to address the above-mentioned shortcomings of the prior art.

[0005] The technical solution adopted by this utility model is: a cutting device for a planar integrated wall panel, including a flattening traction machine, a support platform between the flattening traction machine and the wall panel extrusion machine, a plurality of rotatably mounted support rollers on the support platform, support plates on both sides of the support platform, and a positive and negative threaded rod rotatably arranged between the two support plates, with movable sleeves threaded to both ends of the positive and negative threaded rods, a cutting component for cutting the wall panel on the rear side of the movable sleeves on both sides, a pressing roller component for pressing the cut on the front side of the movable sleeves on both sides, and a heating device for heating the wall panel on the support platform behind the cutting component.

[0006] As a further improvement, the cutting assembly includes a first mounting sleeve, a first screw, a first lifting rod, and a cutter. The first mounting sleeve is connected to a movable sleeve. The first lifting rod is movably inserted into the lower end of the first mounting sleeve. One end of the first screw is threadedly connected to the first mounting sleeve. The first screw passes through the first mounting sleeve and is rotatably connected to the first lifting rod. The cutter is mounted on the lower end of the first lifting rod.

[0007] Furthermore, the pressure roller assembly includes a second mounting sleeve, a second screw, a second lifting rod, and a roller. The second mounting sleeve is connected to a movable sleeve. The second lifting rod is movably inserted into the lower end of the second mounting sleeve. One end of the second screw is threadedly connected to the second mounting sleeve. The first screw passes through the first mounting sleeve and is rotatably connected to the second lifting rod. The roller is rotatably mounted on the second lifting rod.

[0008] Furthermore, the heating device includes a heating shell, an electric heating tube, and a temperature controller. The heating shell is installed below the support platform, the electric heating tube is installed inside the heating shell, the electric heating tube is electrically connected to the temperature controller, and the temperature controller is arranged on one side of the heating shell.

[0009] Furthermore, a protective net is provided on the top of the heating shell.

[0010] Furthermore, the support platform is provided with crossbars on both sides, and each crossbar is provided with a limiting rod that is vertically connected to it. The limiting rods on both sides are respectively in contact with the two sides of the wall.

[0011] Beneficial effects

[0012] Compared with the prior art, this utility model has the following advantages:

[0013] This utility model discloses a cutting device for a planar integrated wall panel. After the wall panel is produced by the wall panel extruder, it is pushed forward with the assistance of a flattening traction machine. During the pushing process, cutting components and pressure roller components are installed on both sides of the support platform. By rotating the positive and negative threaded screws, the distance between the two moving sleeves is adjusted to meet the cutting needs of wall edges of different widths. By rotating the first screw, the first lifting rod is pushed downward, carrying the cutter downward. Under the action of the forward force, the wall panel is cut at the cutter, thus realizing online cutting and effectively improving work efficiency. Furthermore, under the action of the pressure roller component, the second screw is rotated to push... The second lifting rod moves downwards, pulling the rollers down to press the kerf firmly, thus preventing the kerf from splitting prematurely and affecting the subsequent cutting accuracy, effectively improving the cutting quality. By installing a heating device under the support platform, the wall panel to be cut is heated by the electric heating tube. After heating, the wall panel material softens, reducing resistance during cutting and thus improving cutting efficiency. In addition, heating can also reduce friction and wear during cutting, extending the service life of the cutting tools. Heated material is more likely to form a smooth cut, reducing burrs and irregular edges, thereby improving the quality of the cut. It has the characteristics of strong practicality and wide applicability. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 This is a partial three-dimensional structural diagram of the present utility model;

[0016] Figure 3 This is an enlarged schematic diagram of the heating device in this utility model.

[0017] Among them: 1-flattening traction machine, 2-cutting assembly, 3-pressing roller assembly, 4-heating device, 5-wall panel extruder, 6-support platform, 7-support roller, 8-wall panel, 9-positive and negative threaded rod, 10-moving sleeve, 11-crossbar, 12-limiting rod, 13-support plate, 14-protective net, 21-first screw, 22-first mounting sleeve, 23-first lifting rod, 24-cutting knife, 31-second screw, 32-second screw, 33-second lifting rod, 34-roller, 41-heating shell, 42-electric heating tube, 43-temperature controller. Detailed Implementation

[0018] The present invention will be further described below with reference to specific embodiments shown in the accompanying drawings.

[0019] See Figure 1-3As shown, the present invention discloses a cutting device for a planar integrated wall panel, comprising a flattening traction machine 1, a support platform 6 between the flattening traction machine 1 and the wall panel extruder 5, a plurality of rotatably mounted support rollers 7 on the support platform 6, support plates 13 on both sides of the support platform 6, and a positive and negative threaded rod 9 rotatably mounted between the two support plates 13. Both ends of the positive and negative threaded rod 9 are threadedly connected to movable sleeves 10. Cutting components 2 for cutting the wall panel 8 are provided on the rear side of both movable sleeves 10, and pressing roller components 3 for pressing the cut are provided on the front side of both movable sleeves 10. A heating device 4 for heating the wall panel 8 is provided on the support platform 6 behind the cutting components 2. After the wall panel is produced by the wall panel extruder 5, the wall panel 8 is pushed forward with the assistance of the flattening traction machine 1. During the pushing process, by installing the cutting components 2 and pressing roller components 3 on both sides of the support platform 6, and by rotating the positive and negative threaded rods 9, the distance between the two movable sleeves 10 is adjusted to accommodate wall panels of different widths. 8. Edge trimming is performed by rotating the first screw 21, which pushes the first lifting rod 23 downward, carrying the cutter 24 downward. Under the action of the forward force, the wall panel 8 completes edge trimming at the cutter 24, thus realizing online edge trimming and effectively improving work efficiency. Under the action of the pressure roller assembly 3, rotating the second screw 31 pushes the second lifting rod 33 downward, carrying the roller 34 downward to press the cut, thus preventing the cut from splitting too early and affecting the subsequent edge trimming accuracy, effectively improving the edge trimming quality. By setting a heating device 4 below the support platform 6, the wall panel 8 to be trimmed is heated under the action of the electric heating tube 42. After heating, the wall panel 8 can soften the wall panel material, reducing the resistance during cutting, thereby improving cutting efficiency. In addition, heating can also reduce friction and wear during cutting, extend the service life of the cutting tool, and the heated material is more likely to form a smooth cut, reducing burrs and irregular edges, thereby improving the quality of the cut.

[0020] Specifically, the cutting assembly 2 includes a first mounting sleeve 22, a first screw 21, a first lifting rod 23, and a cutter 24. The first mounting sleeve 22 is connected to the movable sleeve 10. The first lifting rod 23 is movably inserted into the lower end of the first mounting sleeve 22. One end of the first screw 21 is threadedly connected to the first mounting sleeve 22. The first screw 21 passes through the first mounting sleeve 22 and is rotatably connected to the first lifting rod 23. The cutter 24 is mounted on the lower end of the first lifting rod 23. By rotating the first screw 21, the lifting function of the first lifting rod 23 is controlled, thereby realizing the lifting control of the cutter 24, so that the cutter 24 can meet the cutting requirements of wall panels 8 of different thicknesses.

[0021] Preferably, the pressure roller assembly 3 includes a second mounting sleeve 32, a second screw 31, a second lifting rod 33, and a roller 34. The second mounting sleeve 32 is connected to the movable sleeve 10. The second lifting rod 33 is movably inserted into the lower end of the second mounting sleeve 32. One end of the second screw 31 is threadedly connected to the second mounting sleeve 32. The first screw 21 passes through the first mounting sleeve 22 and is rotatably connected to the second lifting rod 33. The roller 34 is rotatably mounted on the second lifting rod 33. By rotating the second screw 31, the lifting function of the second lifting rod 33 is controlled, thereby realizing the lifting control of the roller 34, so that the roller 34 can meet the pressing requirements of wall panels 8 of different thicknesses.

[0022] Furthermore, the heating device 4 includes a heating shell 41, an electric heating tube 42, and a temperature controller 43. The heating shell 41 is installed below the support platform 6, the electric heating tube 42 is installed inside the heating shell 41, the electric heating tube 42 is electrically connected to the temperature controller 43, the temperature controller 43 is arranged on one side of the heating shell 41, and a PLC controller is provided on the back of the temperature controller 43 to realize the heating of the electric heating tube 42.

[0023] Furthermore, a protective net 14 is provided on the top of the heating shell 41 to provide protection and prevent operators from touching the electric heating tube 42.

[0024] Furthermore, the support platform 6 is provided with crossbars 11 on both sides, and limit rods 12 are provided on the crossbars 11 and connected vertically thereto. The limit rods 12 on both sides contact the two sides of the wall respectively, which plays a role in limiting the wall panel 8, preventing the wall panel 8 from deviating during transportation, and avoiding cutting deviation.

[0025] In this embodiment, a cutting device for a planar integrated wall panel is used. After the wall panel is produced by the wall panel extruder 5, it is pushed forward with the assistance of the flattening traction machine 1. During the pushing process, by installing the cutting assembly 2 and the pressure roller assembly 3 on both sides of the support platform 6, and by rotating the positive and negative threaded screws 9, the distance between the two moving sleeves 10 is adjusted to meet the cutting needs of wall panels 8 of different widths. By rotating the first screw 21, the first lifting rod 23 is pushed downward, carrying the cutter 24 downward. Under the action of the forward force, the wall panel 8 is cut at the cutter 24, thereby realizing online cutting, effectively improving work efficiency, and the pressure roller assembly 3 also plays a role in the cutting process. The second screw 31 is rotated to push the second lifting rod 33 downwards, which in turn moves the roller 34 downwards to press the cut seam, thus preventing the cut seam from splitting prematurely and affecting the subsequent cutting accuracy, effectively improving the cutting quality. A heating device 4 is installed below the support platform 6, allowing the wall panel 8 to be cut to be heated by the electric heating tube 42. Heating softens the wall panel material, reducing resistance during cutting and improving cutting efficiency. Furthermore, heating reduces friction and wear during cutting, extending the service life of the cutting tool. Heated material is also more likely to form smooth cuts, reducing burrs and irregular edges, thus improving cut quality. This utility model provides a cutting device for planar integrated wall panels that improves both production efficiency and cutting quality, and is characterized by its wide applicability and strong practicality.

[0026] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present utility model, and these will not affect the implementation effect of the present utility model or the practicality of the patent.

Claims

1. A trimming device for a planar integrated wall panel, characterized in that, The device includes a flattening traction machine (1), a support platform (6) between the flattening traction machine (1) and the wall panel extruder (5), a plurality of rotating support rollers (7) on the support platform (6), support plates (13) on both sides of the support platform (6), positive and negative threaded rods (9) rotating between the support plates (13) on both sides, and movable sleeves (10) threaded at both ends of the positive and negative threaded rods (9), a cutting assembly (2) for cutting the wall panel (8) on the rear side of the movable sleeves (10) on both sides, a pressing roller assembly (3) for pressing the cut on the front side of the movable sleeves (10) on both sides, and a heating device (4) for heating the wall panel (8) on the support platform (6) on the rear side of the cutting assembly (2).

2. The edge trimming device of claim 1, wherein The cutting assembly (2) includes a first mounting sleeve (22), a first screw (21), a first lifting rod (23), and a cutter (24). The first mounting sleeve (22) is connected to the movable sleeve (10). The first lifting rod (23) is movably inserted into the lower end of the first mounting sleeve (22). One end of the first screw (21) is threadedly connected to the first mounting sleeve (22). The first screw (21) passes through the first mounting sleeve (22) and is rotatably connected to the first lifting rod (23). The cutter (24) is mounted on the lower end of the first lifting rod (23).

3. The edge-cutting device for a planar integrated wall panel according to claim 2, characterized in that, The pressure roller assembly (3) includes a second mounting sleeve (32), a second screw (31), a second lifting rod (33), and a roller (34). The second mounting sleeve (32) is connected to the movable sleeve (10). The second lifting rod (33) is movably inserted into the lower end of the second mounting sleeve (32). One end of the second screw (31) is threadedly connected to the second mounting sleeve (32). The first screw (21) passes through and is rotatably connected to the first mounting sleeve (22) and the second lifting rod (33). The roller (34) is rotatably mounted on the second lifting rod (33).

4. The edge-cutting device for a planar integrated wall panel according to claim 1, characterized in that, The heating device (4) includes a heating shell (41), an electric heating tube (42), and a temperature controller (43). The heating shell (41) is installed below the support platform (6). The electric heating tube (42) is installed inside the heating shell (41). The electric heating tube (42) is electrically connected to the temperature controller (43). The temperature controller (43) is arranged on one side of the heating shell (41).

5. The edge-cutting device for a planar integrated wall panel according to claim 4, characterized in that, The heating shell (41) is provided with a protective net (14) on top.

6. The edge-cutting device for a planar integrated wall panel according to claim 1, characterized in that, The support platform (6) is provided with crossbars (11) on both sides, and the crossbars (11) are provided with limiting rods (12) that are vertically connected to them. The limiting rods (12) on both sides are in contact with the two sides of the wall respectively.

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