Double-channel double-five-axis double-end tenon machining equipment

Abstract

This utility model discloses a dual-channel, dual-five-axis, dual-end tenon processing device. Through the above design, the device features a front longitudinal track and a rear transverse track on the machine base. A vertical feeding bin is mounted on the front longitudinal track, with a feeding clamping assembly at its lower part. The feeding clamping assembly is mounted on a feeding tray, and a processing clamping seat is also mounted on the front transverse tray in conjunction with the feeding clamping assembly. A longitudinal track and a longitudinal drive device are mounted on the upper part of the rear transverse track. A processing unit is fixed on the longitudinal track, and a vertical turntable is mounted on the processing unit. A drive end module is mounted at the front end of the vertical turntable, and a tool holder and a processing tool are mounted on the drive end module. This utility model enables simultaneous feeding, fixing, and processing of dual-end tenon joints, avoiding the inaccuracies and inefficiencies caused by processing a single material multiple times.

Description

Technical Field

[0001] This utility model relates to the technical field of woodworking machining centers, and in particular to a dual-channel, dual-five-axis, dual-end tenon processing equipment applied in the field of wood material processing. Background Technology

[0002] As is well known, in the current woodworking field, when processing some rod-shaped wood with mortise and tenon joints, the current processing technology is to process both ends one by one using manual processing equipment or single-end multi-axis processing equipment. This processing method is inefficient and easily results in poor precision of the mortise and tenon joints and inaccurate positioning of the mortise and tenon joints at both ends, affecting the appearance of the assembled woodwork or furniture.

[0003] To address the above drawbacks, those skilled in the art typically use CNC equipment for processing. However, existing equipment only has one processing unit, which cannot achieve precise and synchronous fixation of both heads, and therefore cannot achieve synchronous processing of both heads.

[0004] In view of the shortcomings of existing technologies, the urgent technical problem to be solved by woodworking equipment manufacturers is how to design a multi-axis processing equipment that can realize multi-axis processing of products through relatively simple multi-unit processing modules. When processing needs expand, it can also use double clamping units for auxiliary feeding and operation. The goal is to complete the synchronous, fast and precise processing of both ends of the mortise and tenon structure on the same equipment. Summary of the Invention

[0005] To achieve the above objectives, this utility model develops a dual-channel, dual-five-axis, dual-end tenon processing equipment. By setting up dual-end feeding and clamping, and simultaneously setting up auxiliary multi-axis processing equipment, it can realize rapid processing of the wood ends at multiple angles under normal processing conditions, and realize the rapid forming of dual-end tenon structures.

[0006] The technical solution adopted in this utility model is as follows:

[0007] A dual-channel, dual-five-axis, dual-end tenon processing equipment includes a machine base. The machine base is equipped with a front transverse track and a rear transverse track, and driving devices are respectively provided for the front longitudinal track and the rear transverse track. A front transverse support plate is provided on the front longitudinal track. A vertical feeding bin is provided on the front transverse support plate. A feeding clamping assembly is provided at the lower part of the vertical feeding bin. The feeding clamping assembly is provided on the feeding support plate. A processing clamping seat is also provided on the front transverse support plate in conjunction with the feeding clamping assembly.

[0008] A processing tray is provided on the rear transverse track. A longitudinal track and a longitudinal drive device are provided on the upper part of the processing tray. A processing unit is fixed on the longitudinal track. A vertical track is provided on the processing unit. A vertical turntable is provided in conjunction with the vertical track. A drive end module is provided at the front end of the vertical turntable. A tool holder is provided on the drive end module.

[0009] The drive module is equipped with a double-headed tool holder, which enables double-tool cyclic processing.

[0010] The vertical feeding hopper is equipped with a vertical support component, and a support drive device is provided in conjunction with the vertical support component. The support drive device controls the vertical movement of the vertical support component to release the material.

[0011] The vertical feeding hopper is also equipped with a positioning cylinder, which provides horizontal limiting support when materials are lowered.

[0012] The feeding clamping assembly includes a support platform, a positioning element at one end of the support platform, and a movable element at the other end of the support platform. The movable element can be connected to a clamping drive device to drive the movable element, thereby achieving horizontal clamping of the material.

[0013] The machining clamping seat is provided with a bottom clamping seat and an upper clamping seat. The bottom clamping seat and the upper clamping seat are respectively connected to a drive cylinder. The drive cylinder realizes the independent driving of the bottom clamping seat and the upper clamping seat, thereby realizing the vertical clamping action of the bottom clamping seat and the upper clamping seat.

[0014] A guide rod is provided inside the processing clamping base, and a material tray is provided at the lower part of the guide rod. The processed material can be guided to the material tray through the guide rod.

[0015] The beneficial effects of this utility model are as follows: Through the above design, this utility model has a front longitudinal track and a rear transverse track on the machine base; a vertical feeding bin is provided on the front longitudinal track, and a feeding clamping assembly is provided at the lower part of the vertical feeding bin. The feeding clamping assembly is set on the feeding tray, and a processing clamping seat is also provided on the front transverse tray in conjunction with the feeding clamping assembly; a longitudinal track and a longitudinal drive device are provided on the upper part of the rear transverse track, a processing unit is fixed on the longitudinal track, a vertical turntable is provided on the processing unit, a drive end module is provided at the front end of the vertical turntable, and a tool holder and a processing tool are provided on the drive end module.

[0016] With the above structural design, this utility model can realize the synchronous cutting, fixing and processing of double-ended tenon parts, which can avoid the inaccuracy caused by multiple processing of a single material and the inefficiency caused by multiple processing. This utility model has a simple and novel structure, which can realize multi-part and multi-axis processing of a single material. It overcomes the shortcomings of the prior art and is an ideal double-channel double five-axis double-ended tenon processing equipment. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of this utility model. Figure I ;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of this utility model. Figure II ;

[0019] Figure 3 yes Figure 1 Enlarged schematic diagram of the structure of region A in the middle;

[0020] Figure 4 yes Figure 2 Enlarged schematic diagram of the structure of region B in the middle;

[0021] Figure 5 yes Figure 2 Enlarged schematic diagram of the structure of region C in the middle;

[0022] Attached reference numerals: 1. Machine base; 10. Front transverse track; 11. Rear transverse track; 12. Front transverse lead screw; 13. Rear transverse lead screw; 14. Front transverse drive motor; 15. Rear transverse drive motor; 16. Front transverse pallet; 17. Guide rod; 18. Material pallet; 19. Processing pallet; 191. Longitudinal track; 192. Longitudinal drive screw; 2. Vertical feeding hopper; 21. Hopper baffle; 22. Positioning cylinder fixing plate; 23. Positioning cylinder; 24. Vertical support component; 25. Support drive cylinder; 3. Feeding clamping assembly; 31. 1. Feeding drive motor; 32. Feeding pallet; 33. Support platform; 34. Positioning component; 35. Movable cylinder; 36. Hinge shaft; 37. Movable component; 4. Machining clamping seat; 41. Upper clamping cylinder; 42. Bottom clamping cylinder; 43. Bottom clamping seat; 44. Upper clamping seat; 5. Machining unit; 50. Lifting drive motor; 51. Turntable drive motor; 52. Vertical track; 53. Vertical pallet; 54. Turntable; 55. Machining drive chamber; 56. Drive end module; 561. Tool holder; 562. Machining tool; 57. Drive end drive motor. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the scope of the present utility model.

[0024] As shown in the attached figure, a dual-channel, dual-five-axis, dual-end tenon processing equipment includes a machine base 1. The machine base 1 is equipped with a front transverse track 10 and a rear transverse track 11. A front transverse lead screw 12 and a front transverse drive motor 14 are provided in conjunction with the front transverse track 10. A rear transverse lead screw 13 and a rear transverse drive motor 15 are provided in conjunction with the rear transverse track 11. The present invention is equipped with a front transverse support plate 16 in conjunction with the front transverse track 10. A vertical feeding bin 2 is provided on the front transverse support plate 16. A feeding clamping assembly 3 is provided at the lower part of the vertical feeding bin 2. The feeding clamping assembly 3 is provided on the feeding support plate 32. A processing clamping seat 4 is also provided on the front transverse support plate 16 in conjunction with the feeding clamping assembly 3.

[0025] The aforementioned vertical feeding hopper 2 includes a hopper body baffle 21. A positioning cylinder fixing plate 22 is also provided on the side of the hopper body baffle 21. A positioning cylinder 23 is fixed on the positioning cylinder fixing plate 22, which realizes horizontal limiting support when the material is released. The vertical feeding hopper 2 is provided with a vertical support member 24 inside. A support drive cylinder 25 is provided in conjunction with the vertical support member 24 as a support drive device. The support drive cylinder 25 controls the vertical support member 24 to move up and down to realize the release and supply of materials.

[0026] like Figure 4 As shown, the feeding clamping assembly 3 includes a support platform 33, which is fixed on the feeding tray 32. The feeding tray 32 is also connected to the feeding drive motor 31 to realize feeding drive. When this feeding clamping assembly is working, the feeding drive motor 31 drives the lead screw to rotate, and the lead screw drives the feeding tray 32 and the support platform 33 to move longitudinally. One end of the support platform 33 is provided with a positioning member 34, and the other end of the support platform 33 is provided with a movable member 37. The movable member 37 is hinged to the bottom end of the support platform 33 through a hinge shaft 36. The movable member 37 is also connected to the drive end of the movable cylinder 35. Under the drive of the movable cylinder 35, the movable member 37 swings to squeeze the material between the movable member 37 and the positioning member 34, thereby realizing horizontal clamping of the material. The longitudinal movement of the support platform 33 pushes the material received on the vertical feeding bin 2 towards the processing clamping seat 4.

[0027] like Figure 3As shown, the processing clamping seat 4 includes a bottom clamping seat 43 and an upper clamping seat 44. The bottom clamping seat 43 and the upper clamping seat 44 are respectively connected to the bottom clamping cylinder 42 and the upper clamping cylinder 41. The material is squeezed and fixed by the simultaneous operation of the bottom clamping seat 43 and the upper clamping seat 44, or by the bottom clamping seat 43 remaining stationary while the upper clamping seat 44 presses down. This invention also includes a guide rod 17 inside the processing clamping seat 4. A material tray 18 is provided at the lower part of the guide rod 17, allowing the processed material to be guided onto the material tray. The bottom clamping seat 43 also has a lifting function, allowing it to rise during processing and descend after processing to drop the material onto the guide rod 17, thus facilitating the stable movement and descent of the processed material.

[0028] A processing tray 19 is provided on the rear transverse track 11. A longitudinal track 191, a longitudinal drive screw 192, and a longitudinal drive motor are provided on the upper part of the processing tray 19. A processing unit 5 is fixed on the longitudinal track 191. A vertical track 52 is provided on the front side of the processing unit 5. A vertical turntable 54 is provided on the vertical track 52. The turntable 54 is connected to the turntable drive motor 51 to achieve rotation drive. A processing drive chamber 55 is provided at the front end of the vertical turntable 54. A drive end motor 57 and a drive end module 56 are provided inside the processing drive chamber 55. A tool holder 561 is provided on the drive end module 56. A processing tool 562 is provided on the tool holder 561. In this embodiment, a double-headed tool holder 561 is provided on the drive end module 56, which can realize the cyclic processing of the double processing tool 562.

[0029] Through the above design, this utility model has a front longitudinal track 10 and a rear transverse track 11 on the machine base 1; the front longitudinal track 10 has vertical feeding bins 2 on the left and right sides, and feeding clamping components 3 are respectively provided at the lower part of the vertical feeding bins 2. The feeding clamping components 3 are set on the feeding tray 32, and processing clamping seats 4 are also provided on the front transverse tray 16 to receive materials. Through the above structural configuration, the vertical support members 24 in the vertical feeding bins 2 on both sides can support the material to fall until it falls onto the support platform 33. After the material is clamped by the movable part 37 and the positioning part 34, it is sent to the processing clamping seat 4 and clamped and fixed again for processing. After processing is completed, the bottom clamping seat 43 on the processing clamping seat 4 descends and the material falls into the guide rod 17 to realize the material outflow.

[0030] A processing unit 5 capable of both longitudinal and lateral movement is installed on the upper part of the rear transverse track 11. Each processing unit corresponds to a vertical feeding bin 2. The longitudinal and lateral processing units 5 can achieve two-axis movement. A vertical turntable 54 is installed on the processing unit 5, and a drive end module 56 is installed at the front end of the vertical turntable 54. In this embodiment, the lifting drive motor 50 installed in the processing unit 5 can drive the vertical tray 53 to move vertically to achieve three-axis processing, and the turntable 54 drives the drive end module 56 to rotate in place to achieve five-axis processing. The above structure constitutes a dual-channel structure for synchronous feeding and processing. Both processing units 5 can achieve five-axis processing, enabling synchronous processing of both ends of the tenon and mortise parts.

[0031] This invention enables simultaneous material cutting, fixing, and processing of double-ended tenon joints via dual channels, avoiding inaccuracies and inefficiencies caused by multiple processing steps for a single material. With its simple and novel structure, this invention overcomes the shortcomings of existing technologies and is an ideal dual-channel, dual-five-axis, double-ended tenon processing device.

Claims

1. A dual-channel, dual-five-axis, dual-end tenon processing equipment, comprising a machine base, characterized in that: The machine platform is equipped with a front transverse track and a rear transverse track, and driving devices are respectively installed on the front longitudinal track and the rear transverse track. A front transverse support plate is installed on the front longitudinal track, and a vertical feeding bin is installed on the front transverse support plate. A feeding clamping assembly is installed at the lower part of the vertical feeding bin. The feeding clamping assembly is installed on the feeding support plate, and a processing clamping seat is also installed on the front transverse support plate in conjunction with the feeding clamping assembly. A processing support plate is installed on the rear transverse track, and a longitudinal track and a longitudinal drive device are installed on the upper part of the processing support plate. A processing unit is fixed on the longitudinal track, and a vertical track is installed on the processing unit. A vertical turntable is installed in conjunction with the vertical track. A drive end module is installed at the front end of the vertical turntable, and a tool holder is installed on the drive end module.

2. The dual-channel, dual-five-axis, dual-end tenon processing equipment according to claim 1, characterized in that: The drive module is equipped with a double-ended tool holder.

3. The dual-channel, dual-five-axis, dual-end tenon processing equipment according to claim 1, characterized in that: The vertical feeding hopper is equipped with a vertical support component, and a support drive device is provided in conjunction with the vertical support component. The support drive device controls the vertical movement of the vertical support component to release the material.

4. The dual-channel, dual-five-axis, dual-end tenon processing equipment according to claim 3, characterized in that: The vertical feeding hopper is also equipped with a positioning cylinder, which provides horizontal limiting support when materials are lowered.

5. The dual-channel, dual-five-axis, dual-end tenon processing equipment according to claim 1, characterized in that: The feeding clamping assembly includes a support platform, a positioning element at one end of the support platform, and a movable element at the other end of the support platform. The movable element can be connected to a clamping drive device to drive the movable element.

6. The dual-channel, dual-five-axis, dual-end tenon processing equipment according to claim 1, characterized in that: The machining clamping seat is provided with a bottom clamping seat and an upper clamping seat, and the bottom clamping seat and the upper clamping seat are respectively connected to the drive cylinder.

7. The dual-channel, dual-five-axis, dual-end tenon processing equipment according to claim 1, characterized in that: A guide rod is provided inside the processing clamping base, and a material tray is provided at the lower part of the guide rod. The processed material can be guided to the material tray through the guide rod.

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