A pouring mold for producing a land wind farm mixed tile

Abstract

The utility model relates to a segment mould technical field, and disclose a kind of pouring mould for production of land wind farm mix-and-match segment, including bottom plate, the upper surface of bottom plate is fixedly connected with lower module, the top of the outer surface of the front and rear two sides of lower module is fixedly connected with slide rail, the quantity of slide rail is two, the inner surface of two slide rails is movably connected with sliding block.The utility model is provided with slide rail, open panel, short pole, threaded rod and driving block, when No.1 motor starts to operate, threaded rod will start to rotate, which will make driving block start to move right under the limiting of limiting rod, and the movement of driving block will make the inner surface of driving block drive short pole, so that short pole as a whole starts to slide right under the limiting of slide rail inner surface, in this process, open panel will scrape off the defects on the upper surface of segment inside pouring cavity, thereby realizing the automatic open surface function of pouring segment.

Description

Technical Field

[0001] This utility model relates to the field of tunnel segment mold technology, and more specifically, to a casting mold for the production of mixed tunnel segments in onshore wind farms. Background Technology

[0002] Casting molds are temporary enclosure structures used to shape concrete or metal components. They are made of steel, wood, or composite materials depending on the project requirements. Their core function is to ensure that the cast body achieves the designed shape and dimensional accuracy. They must have sufficient rigidity, sealing, and ease of assembly and disassembly. The mold design must consider load bearing capacity, deformation control, and ease of construction. The inner surface treatment affects the appearance quality of the finished product. In the production of buildings, bridges, and precast components, the precision and reliability of molds directly determine the quality of the project. Their standardization and modularization have significantly improved construction efficiency and resource utilization, making them an important process equipment for modern construction.

[0003] When producing tunnel segments, operators frequently use casting molds to produce segments of uniform quality. However, while existing casting molds have basic casting functions, after the mold is opened, the concrete segments are in direct contact with the upper mold, resulting in defects on the upper surface of the segments due to concrete adhesion. Since existing casting molds lack a surface-scraping function, operators must manually scrape away these defects using tools such as surface-scraping rods, significantly increasing their workload. Therefore, improvements are needed. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, this utility model provides a casting mold for the production of mixed-structure tunnel segments in onshore wind farms, which has the advantage of automatic face opening.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a casting mold for producing mixed-structure tunnel segments in onshore wind farms, comprising a base plate, a lower module fixedly connected to the upper surface of the base plate, two slide rails fixedly connected to the top of the outer surfaces of the front and rear sides of the lower module, a slider movably connected to the inner surface of each of the two slide rails, a connecting block fixedly connected to the outer surface of each slider, two connecting blocks, an open panel fixedly connected to the inner surface between the two connecting blocks, the lower surface of the open panel movably connected to the upper surface of the slide rail, a short rod fixedly connected to the outer surface of each of the two connecting blocks, a driving block movably connected to the outer surface of the short rod, a fixing plate fixedly connected to the front and rear sides of the upper surface of the base plate, a motor fixedly mounted on the left side of the driving block, a threaded rod fixedly sleeved at the other end of the output shaft of the motor, the right end of the threaded rod passing through the fixing plate and the driving block and extending to the right surface of the fixing plate, the outer surface of the threaded rod and the inner surface of the driving block being threadedly sleeved.

[0006] As a preferred technical solution of this utility model, a limiting rod located below the threaded rod is fixedly connected to the left surface of the fixing plate. The right end of the limiting rod passes through the fixing plate and the driving block in sequence and extends to the right surface of the fixing plate. The outer surface of the limiting rod and the inner surface of the driving block are movably sleeved together.

[0007] As a preferred technical solution of this utility model, the upper surface of the lower module is provided with a casting cavity, the upper template is movably connected to the upper surface of the lower module, the upper module is fixedly connected to the upper surface of the upper template, the upper template and the upper module are both provided with casting channels, and the left and right sides of the upper surface of the upper module are fixedly connected with connecting columns.

[0008] As a preferred technical solution of this utility model, sliding grooves are provided on the outer surfaces of both the front and rear sides of the upper module, and a sliding block is movably connected to the top of the inner surface of the sliding groove.

[0009] As a preferred embodiment of this utility model, a vibrating rod is fixedly installed on the inner surface of the sliding block. The bottom end of the vibrating rod penetrates the upper template and extends to the lower surface of the upper template. The outer surface of the vibrating rod is movably connected to the inner surface of the upper template.

[0010] As a preferred technical solution of this utility model, a second motor located above the sliding groove is fixedly installed on the inner surfaces of the front and rear sides of the upper module. A round shaft is fixedly sleeved on the other end of the output shaft of the second motor, and an active rod is fixedly sleeved on the outer surface of the round shaft.

[0011] As a preferred embodiment of this utility model, the other end of the active rod is hinged to a driven rod, and the other end of the driven rod is hinged to the outer surface of the sliding block.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model, by setting up a slide rail, an opening panel, a short rod, a threaded rod, and a driving block, when the No. 1 motor starts running, the threaded rod will start to rotate, which will cause the driving block to move to the right under the limit of the limit rod. The movement of the driving block will cause the inner surface of the driving block to drive the short rod, thereby causing the short rod to slide to the right under the limit of the inner surface of the slide rail. During this process, the opening panel will scrape away the defects on the upper surface of the tube segment inside the casting cavity, thereby realizing the automatic opening function of the casting tube segment.

[0014] 2. This utility model, by setting up a sliding groove, a driving rod, a driven rod, a sliding block, and a vibrating rod, when the No. 2 motor starts running, the round shaft and the driving rod will start to rotate. At this time, the other end of the driving rod will drive the driven rod, thereby causing the driven rod to start rotating. At the same time, the other end of the driven rod will drive the sliding block, thereby causing the sliding block and the vibrating rod to start to move into the pouring cavity. Finally, the vibrating rod will enter the pouring cavity, thus completing the automatic vibration of the concrete inside the pouring cavity. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the back of this utility model;

[0017] Figure 3 This is a side view of the structure of this utility model;

[0018] Figure 4 This is a cross-sectional structural diagram of the present invention;

[0019] Figure 5 This is a cross-sectional view of the side of the present invention;

[0020] Figure 6 This is a cross-sectional view of the slider of this utility model.

[0021] In the diagram: 1. Base plate; 2. Lower module; 3. Slide rail; 4. Slider; 5. Connecting block; 6. Opening panel; 7. Short rod; 8. Fixing plate; 9. Motor No. 1; 10. Threaded rod; 11. Driving block; 12. Limiting rod; 13. Pouring cavity; 14. Upper template; 15. Upper module; 16. Pouring channel; 17. Connecting column; 18. Sliding groove; 19. Motor No. 2; 20. Round shaft; 21. Driving rod; 22. Driven rod; 23. Sliding block; 24. Vibrator. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1 to 6 As shown, this utility model provides a casting mold for producing mixed-structure tunnel lining segments in onshore wind farms, including a base plate 1. A lower module 2 is fixedly connected to the upper surface of the base plate 1. Slide rails 3 are fixedly connected to the top of the outer surfaces of both the front and rear sides of the lower module 2. There are two slide rails 3. Slider blocks 4 are movably connected to the inner surfaces of both slide rails 3. Connecting blocks 5 are fixedly connected to the outer surfaces of the sliders 4. There are two connecting blocks 5. An opening panel 6 is fixedly connected to the inner surface between the two connecting blocks 5. The lower surface of the opening panel 6 is movably connected to the upper surface of the slide rails 3. A short rod 7 located outside the slide rail 3 is fixedly connected to the outer surface of the connecting block 5. A driving block 11 is movably connected to the outer surface of the short rod 7. Fixed plates 8 located on the left and right sides of the driving block 11 are fixedly connected to the front and rear sides of the upper surface of the base plate 1. A motor 9 is fixedly installed on the left surface of the fixed plate 8. A threaded rod 10 is fixedly sleeved at the other end of the output shaft of the motor 9. The right end of the threaded rod 10 passes through the fixed plate 8 and the driving block 11 in sequence and extends to the right surface of the fixed plate 8. The outer surface of the threaded rod 10 and the inner surface of the driving block 11 are threadedly sleeved.

[0024] When the operator starts motor 9, the threaded rod 10 will start to rotate. At this time, the drive block 11 will start to move to the right under the drive of the threaded rod 10. At the same time, the inner surface of the drive block 11 will drive the short rod 7, so that the short rod 7 will start to move to the right along the inner surface of the slide rail 3. The upper surface of the slide rail 3 and the upper surface of the lower module 2 are on the same curved surface.

[0025] The left surface of the fixed plate 8 is fixedly connected to a limiting rod 12 located below the threaded rod 10. The right end of the limiting rod 12 passes through the fixed plate 8 and the driving block 11 in sequence and extends to the right surface of the fixed plate 8. The outer surface of the limiting rod 12 and the inner surface of the driving block 11 are movably connected.

[0026] The design of the limit rod 12 serves to restrict the direction of movement of the drive block 11.

[0027] The lower module 2 has a casting cavity 13 on its upper surface, an upper template 14 is movably connected to the upper surface of the lower module 2, an upper module 15 is fixedly connected to the upper surface of the upper template 14, casting channels 16 are provided inside the upper template 14 and the upper module 15, and connecting columns 17 are fixedly connected to the left and right sides of the upper surface of the upper module 15.

[0028] The design of the pouring channel 16 allows concrete to be poured into the pouring cavity 13 through the pouring channel 16.

[0029] The upper module 15 has sliding grooves 18 on both the front and rear outer surfaces, and a sliding block 23 is movably connected to the top of the inner surface of the sliding groove 18.

[0030] The design of the sliding groove 18 ensures that the sliding block 23 can only move downward along the inner surface of the sliding groove 18.

[0031] The inner surface of the sliding block 23 is fixedly equipped with a vibrating rod 24. The bottom end of the vibrating rod 24 penetrates the upper template 14 and extends to the lower surface of the upper template 14. The outer surface of the vibrating rod 24 is movably connected to the inner surface of the upper template 14.

[0032] When the vibrator 24 is started, it can vibrate the concrete near the vibrator 24 at high frequency, thereby eliminating potential defects such as air bubbles in the concrete.

[0033] Among them, the inner surfaces of the front and rear sides of the upper module 15 are fixedly installed with a second motor 19 located above the sliding groove 18. The other end of the output shaft of the second motor 19 is fixedly sleeved with a round shaft 20, and the outer surface of the round shaft 20 is fixedly sleeved with an active rod 21.

[0034] When motor 19 starts running, the circular shaft 20 and the drive rod 21 will begin to rotate.

[0035] Among them, the other end of the driving rod 21 is hinged to the driven rod 22, and the other end of the driven rod 22 is hinged to the outer surface of the sliding block 23.

[0036] The rotation of the driven rod 22 will drive the sliding block 23, thereby causing the sliding block 23 to start rotating as well.

[0037] Working principle and usage process of this utility model:

[0038] The operator first injects a predetermined amount of concrete into the pouring cavity 13 through the pouring channel 16. Then, the operator starts the second motor 19 and the vibrator 24. The operation of the second motor 19 causes the circular shaft 20 and the driving rod 21 to start rotating. At this time, the driven rod 22 rotates with the rotation of the driving rod 21. The other end of the driven rod 22 drives the sliding block 23, thereby causing the sliding block 23 and the vibrator 24 to start moving into the pouring cavity 13. The operation of the vibrator 24 causes the vibrator 24 to start high-frequency vibration. Finally, when the vibrator 24 enters the pouring cavity 13, the concrete inside the pouring cavity 13 will be vibrated and compacted under the influence of the vibration of the vibrator 24.

[0039] After the vibration treatment is completed, the operator turns off the vibrator 24 and restarts the second motor 19 to reset the vibrator 24. After the concrete inside the pouring cavity 13 solidifies into a segment, the operator removes the upper template 14 and starts the first motor 9. As the first motor 9 runs, the threaded rod 10 will start to rotate, causing the drive block 11 to move to the right. During this process, the inner surface of the drive block 11 will drive the short rod 7, causing the short rod 7 to slide to the right along the inner surface of the slide rail 3. During this process, the opening panel 6 will scrape away the defects on the upper surface of the concrete segment, thus completing the opening treatment of the upper surface of the concrete segment.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A casting mold for producing mixed-structure segments in onshore wind farms, comprising a base plate (1), characterized in that: The upper surface of the base plate (1) is fixedly connected to a lower module (2). The top of the outer surfaces of the front and rear sides of the lower module (2) are fixedly connected to slide rails (3). There are two slide rails (3). The inner surfaces of the two slide rails (3) are movably connected to sliders (4). The outer surfaces of the sliders (4) are fixedly connected to connecting blocks (5). There are two connecting blocks (5). The inner surface between the two connecting blocks (5) is fixedly connected to an opening panel (6). The lower surface of the opening panel (6) is movably connected to the upper surface of the slide rail (3). The outer surfaces of the two connecting blocks (5) are fixedly connected to a sliding panel (6). A short rod (7) is attached to the outside of the rail (3). A drive block (11) is movably connected to the outer surface of the short rod (7). Fixing plates (8) located on the left and right sides of the drive block (11) are fixedly connected to the front and rear sides of the upper surface of the base plate (1). A motor (9) is fixedly installed on the left surface of the fixing plate (8). A threaded rod (10) is fixedly sleeved at the other end of the output shaft of the motor (9). The right end of the threaded rod (10) passes through the fixing plate (8) and the drive block (11) in sequence and extends to the right surface of the fixing plate (8). The outer surface of the threaded rod (10) and the inner surface of the drive block (11) are threadedly sleeved.

2. The casting mold for producing mixed-structure segments in onshore wind farms according to claim 1, characterized in that: The left surface of the fixed plate (8) is fixedly connected to a limiting rod (12) located below the threaded rod (10). The right end of the limiting rod (12) passes through the fixed plate (8) and the driving block (11) in sequence and extends to the right surface of the fixed plate (8). The outer surface of the limiting rod (12) and the inner surface of the driving block (11) are movably sleeved.

3. The casting mold for producing mixed-structure segments in onshore wind farms according to claim 1, characterized in that: The upper surface of the lower module (2) is provided with a casting cavity (13), the upper surface of the lower module (2) is movably connected to an upper template (14), the upper surface of the upper template (14) is fixedly connected to an upper module (15), the upper template (14) and the upper module (15) are both provided with casting channels (16), and the left and right sides of the upper surface of the upper module (15) are fixedly connected to connecting columns (17).

4. A casting mold for producing mixed-structure tunnel segments in onshore wind farms according to claim 3, characterized in that: The upper module (15) has sliding grooves (18) on both the front and rear outer surfaces, and a sliding block (23) is movably connected to the top of the inner surface of the sliding groove (18).

5. A casting mold for producing mixed-structure tunnel segments in onshore wind farms according to claim 4, characterized in that: A vibrating rod (24) is fixedly installed on the inner surface of the sliding block (23). The bottom end of the vibrating rod (24) penetrates the upper template (14) and extends to the lower surface of the upper template (14). The outer surface of the vibrating rod (24) and the inner surface of the upper template (14) are movably connected.

6. A casting mold for producing mixed-structure tunnel segments in onshore wind farms according to claim 3, characterized in that: The inner surfaces of the front and rear sides of the upper module (15) are fixedly installed with a second motor (19) located above the sliding groove (18). The other end of the output shaft of the second motor (19) is fixedly sleeved with a round shaft (20), and the outer surface of the round shaft (20) is fixedly sleeved with an active rod (21).

7. A casting mold for producing mixed-structure tunnel segments in onshore wind farms according to claim 6, characterized in that: The other end of the driving rod (21) is hinged to the driven rod (22), and the other end of the driven rod (22) is hinged to the outer surface of the sliding block (23).

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