Ton bag unpacking device
By designing a flip-up ton bag unloading fixture, the problem of waste caused by puncturing ton bags is solved, enabling ton bags to be reused and moved easily, reducing costs, and featuring a simple structure and low cost.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN ELEVATOR ELEVATOR PARTS
- Filing Date
- 2025-06-05
- Publication Date
- 2026-06-09
AI Technical Summary
The ton bags need to be punctured during unloading, which leads to waste and non-reusability of the bags. At the same time, existing ton bag unloading stations are costly, occupy a large area, and are inconvenient to move.
Design a ton bag unloading tool, including a base, a rotating shaft and a box. The box can be flipped to allow the material to be unloaded from the bottom opening of the base without puncture. Combined with a support rod and a stop bar structure, it can stabilize and block the ton bag, making it easy to move and reuse.
It enables the removal of materials from ton bags without puncture, allows for the reuse of ton bags, reduces waste, and features movable tooling that occupies little space and is cost-effective.
Smart Images

Figure CN224335994U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of material handling technology, specifically relating to a tool for removing ton bags. Background Technology
[0002] In the mining industry, ton bags are commonly used for packaging and transporting materials such as ore, coal, and slag. Tunnel bags, also known as bulk bags or jumbo bags, are essential for transporting materials to their destination. After using ton bags to transfer materials, they need to be unloaded. Tunnel bags are typically large and heavy, making manual unloading cumbersome and time-consuming. Currently, the usual procedure for unloading ton bags is to place the bag containing the material at a suitable unloading location, such as an unloading platform or above a container, ensuring the bag is stable and the unloading port is aligned with the receiving equipment or container. Then, the bottom of the bag is punctured to allow the material to drain from the bottom. However, this method renders the bag unusable after puncture and requires disposal. Each ton bag costs 15 yuan, and with an average of 30 bags of mineral powder used daily, the monthly scrap rate is significant, resulting in waste and necessitating the creation of custom-made jumbo bags for recycling. While ton bag unloading stations eliminate the need for puncture, existing stations are expensive, require large floor space, are not easily relocate, and are unsuitable for on-site applications. Utility Model Content
[0003] The technical problem solved by this utility model is to provide a tool for removing ton bags, which eliminates the need for puncture during ton bag removal, thus avoiding waste of ton bags; it also eliminates the need for fixed positions, allowing for easy movement, and features a simple structure and low cost.
[0004] To solve the above problems, this utility model provides a ton bag unpacking tool, comprising:
[0005] A base, the bottom of which is open;
[0006] A rotating shaft is located at the top of the base, and both ends of the rotating shaft are rotatably connected to the top of the base;
[0007] The box has an open top; the box is mounted on the pivot and the bottom of the box is connected to the side of the pivot; the box can be flipped so that the top faces the bottom of the base, so that materials can be discharged from the bottom opening of the base.
[0008] Preferably, it further includes:
[0009] The first stop lever is detachably mounted on the top of the housing;
[0010] The second stop lever is detachably mounted on the top of the housing, and the second stop lever is arranged to cross the first stop lever.
[0011] Preferably, the two ends of the first stop lever are located at the midpoint of opposite sides of the housing;
[0012] The two ends of the second stop lever are located at the midpoint of the other pair of opposite sides of the housing.
[0013] Preferably, it further includes:
[0014] The first support rod is parallel to the rotating shaft and is detachably mounted on the top of the base;
[0015] The second support rod is parallel to the rotating shaft and is detachably mounted on the top of the base; when the housing is located on the top of the base, the top sides of the first support rod, the rotating shaft, and the second support rod are located on the same plane.
[0016] Preferably, it further includes:
[0017] Two first support rod seats are disposed on the top of the base and are respectively located at both ends of the first support rod; the top of the first support rod seat is provided with a first groove with a U-shaped longitudinal section; the end of the first support rod can be placed and confined in the first groove;
[0018] Two second support rod seats are provided on the top of the base and are respectively located at both ends of the second support rod; the top of the second support rod seat is provided with a second groove with a U-shaped longitudinal section; the end of the second support rod can be placed and confined in the second groove.
[0019] Preferably, it further includes:
[0020] A first bearing is connected to the top of the base, and the first bearing is rotatably connected to one end of the rotating shaft;
[0021] The second bearing is connected to the top of the base and is rotatably connected to the other end of the shaft.
[0022] Preferably, it further includes:
[0023] Two first ear plates are provided on the top of the housing and are respectively located at both ends of the first stop bar; the first ear plates are provided with first holes, and the end of the first stop bar can be detachably inserted into the first holes;
[0024] Two second ear plates are provided on the top of the housing and are located at both ends of the second stop bar respectively; the second ear plates are provided with second holes, and the end of the second stop bar can be detachably inserted into the second holes.
[0025] Preferably, it further includes:
[0026] Multiple reinforcing rods are located at the bottom of the housing.
[0027] Preferably, the plurality of reinforcing rods are arranged in parallel.
[0028] Preferably, it further includes:
[0029] The third ear plate is located on the side of the housing, and the third ear plate has a third hole.
[0030] Compared with the prior art, this utility model has the following advantages:
[0031] Using the ton bag unloading fixture of this embodiment, there is no need to puncture the ton bag material when unloading it, the ton bag can be reused, and there is no waste of ton bags. Compared with the existing ton bag unloading station, this ton bag unloading fixture does not need to be fixed in position, can be easily moved, does not occupy space, after the material is flipped and unloaded, the mineral powder is piled together by a forklift, and can be used as needed. Moreover, the structure is simple and the cost is low. Attached Figure Description
[0032] Figure 1 This is a schematic diagram of the structure of the ton bag unpacking tool described in an embodiment of this utility model.
[0033] Wherein: 1-base; 2-rotating shaft; 3-box body; 4-first stop lever; 5-second stop lever; 6-first support rod; 7-second support rod; 8-first support rod seat; 9-second support rod seat; 10-first groove; 11-first bearing; 12-first ear plate; 13-second ear plate; 14-first hole; 15-second hole; 16-reinforcing rod; 17-third ear plate. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0035] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0036] Example 1
[0037] like Figure 1 As shown, a ton bag unpacking tool of this embodiment includes:
[0038] Base 1, with an open bottom;
[0039] A rotating shaft 2 is located on the top of the base 1, and both ends of the rotating shaft 2 are rotatably connected to the top of the base 1.
[0040] Box 3, with an open top; box 3 is mounted on a rotating shaft 2, and the bottom of box 3 is connected to the side of the rotating shaft 2; box 3 can be flipped so that the top faces the bottom of the base, so that the material can be discharged from the bottom opening of the base.
[0041] In this embodiment, the ton bag unloading fixture is used by moving the base and moving the fixture to the position where the ton bag unloading is required. The ton bag is placed in the box with the top of the ton bag open. The rotating shaft rotates and flips the box so that the top of the box moves to the bottom of the base, allowing the material to be unloaded from the bottom opening of the base.
[0042] Using the ton bag unloading fixture of this embodiment, there is no need to puncture the ton bag material when unloading it, the ton bag can be reused, and there is no waste of ton bags. Compared with the existing ton bag unloading station, this ton bag unloading fixture does not need to be fixed in position, can be easily moved, does not occupy space, after the material is flipped and unloaded, the mineral powder is piled together by a forklift, and can be used as needed. Moreover, the structure is simple and the cost is low.
[0043] Preferably, the bag-removing device for ton bags also includes:
[0044] The first stop lever 4 is detachably mounted on the top of the housing 3;
[0045] The second stop lever 5 is detachably mounted on the top of the housing 3, and the second stop lever 5 is arranged to cross the first stop lever 4.
[0046] After the ton bag is placed in the container, two baffles are installed on the top of the container to block the ton bag and allow only the material to be unloaded, preventing the ton bag and the material from falling down at the same time when it is tipped over.
[0047] Preferably, the two ends of the first stop lever 4 are located at the midpoint of opposite sides of the housing;
[0048] The two ends of the second stop lever 5 are located at the midpoint of the other pair of opposite sides of the housing.
[0049] Preferably, the bag-removing device for ton bags also includes:
[0050] The first support rod 6 is parallel to the rotating shaft 2 and is detachably mounted on the top of the base;
[0051] The second support rod 7, parallel to the rotating shaft 2, is detachably mounted on the top of the base. When the container is located on top of the base, the top sides of the first support rod, the rotating shaft, and the second support rod are on the same plane. When placing ton bags into the container, the two support rods can be positioned on top of the base to form a stable plane, stabilizing the container and facilitating the placement of the ton bags. When it is necessary to flip the container, the support rods can be removed from the top of the base to allow the container to be flipped.
[0052] Preferably, the bag-removing device for ton bags also includes:
[0053] Two first support rod seats 8 are provided on the top of the base 1 and are respectively located at both ends of the first support rod 6; the top of the first support rod seat is provided with a first groove 10 with a U-shaped longitudinal section; the end of the first support rod can be placed and confined in the first groove.
[0054] Two second support rod seats 9 are located on the top of the base 1 and at the two ends of the second support rod 7 respectively; the top of the second support rod seat is provided with a second groove with a U-shaped longitudinal section; the end of the second support rod can be placed and confined in the second groove.
[0055] The U-shaped groove on the support rod seat makes it easier to install and remove the support rod.
[0056] Preferably, the bag-removing device for ton bags also includes:
[0057] The first bearing 11 is connected to the top of the base 1, and the first bearing 11 is rotatably connected to one end of the rotating shaft 2;
[0058] The second bearing is connected to the top of the base and is rotatably connected to the other end of the shaft.
[0059] Preferably, the bag-removing device for ton bags also includes:
[0060] Two first ear plates 12 are provided on the top of the housing 3 and are located at both ends of the first stop bar 4 respectively; the first ear plates 12 are provided with first holes 14, and the end of the first stop bar 4 can be detachably inserted into the first holes 14;
[0061] Two second ear plates 13 are located on the top of the housing 3 and at both ends of the second stop bar 5. The second ear plates 13 are provided with second holes 15, and the ends of the second stop bar 5 can be detachably inserted into the second holes 15. Before the ton bag is placed into the housing, the stop bar can be removed to facilitate the insertion of the ton bag. After the ton bag is placed in, it is inserted into the stop bar to block the ton bag.
[0062] Preferably, the bag-removing device for ton bags also includes:
[0063] Multiple reinforcing rods 16 are located at the bottom of the housing 3. These enhance the strength of the bottom of the housing.
[0064] Preferably, multiple reinforcing rods 16 are arranged in parallel.
[0065] Preferably, the bag-removing device for ton bags also includes:
[0066] The third ear plate 17 is located on the side of the enclosure and has a third hole. The enclosure can be lifted by the side through the third ear plate to flip it over.
[0067] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.
Claims
1. A tool for removing ton bags, characterized in that, include: A base, the bottom of which is open; A rotating shaft is located at the top of the base, and both ends of the rotating shaft are rotatably connected to the top of the base; The box body has an open top; The box is mounted on the rotating shaft, and the bottom of the box is connected to the side of the rotating shaft; the box can be flipped so that the top faces the bottom of the base, so that the material can be discharged from the bottom opening of the base.
2. The ton bag unpacking fixture according to claim 1, characterized in that, Also includes: The first stop lever is detachably mounted on the top of the housing; The second stop lever is detachably mounted on the top of the housing, and the second stop lever is arranged to cross the first stop lever.
3. The ton bag unpacking fixture according to claim 2, characterized in that: The two ends of the first stop lever are located at the midpoints of the opposite two sides of the box body; The two ends of the second stop lever are located at the midpoint of the other pair of opposite sides of the housing.
4. The ton bag unpacking fixture according to claim 1, characterized in that, Also includes: The first support rod is parallel to the rotating shaft and is detachably mounted on the top of the base; The second support rod is parallel to the rotating shaft and is detachably mounted on the top of the base; when the housing is located on the top of the base, the top sides of the first support rod, the rotating shaft, and the second support rod are located on the same plane.
5. The ton bag unpacking fixture according to claim 4, characterized in that, Also includes: Two first support rod seats are disposed on the top of the base and are respectively located at both ends of the first support rod; the top of the first support rod seat is provided with a first groove with a U-shaped longitudinal section; the end of the first support rod can be placed and confined in the first groove; Two second support rod seats are provided on the top of the base and are respectively located at both ends of the second support rod; the top of the second support rod seat is provided with a second groove with a U-shaped longitudinal section; the end of the second support rod can be placed and confined in the second groove.
6. The ton bag unpacking fixture according to claim 1, characterized in that, Also includes: A first bearing is connected to the top of the base, and the first bearing is rotatably connected to one end of the rotating shaft; The second bearing is connected to the top of the base and is rotatably connected to the other end of the shaft.
7. The ton bag unpacking fixture according to claim 2, characterized in that, Also includes: Two first ear plates are provided on the top of the housing and are respectively located at both ends of the first stop bar; The first ear plate is provided with a first hole, and the end of the first stop bar can be detachably inserted into the first hole; Two second ear plates are provided on the top of the housing and are located at both ends of the second stop bar respectively; the second ear plates are provided with second holes, and the end of the second stop bar can be detachably inserted into the second holes.
8. The ton bag unpacking fixture according to claim 1, characterized in that, Also includes: Multiple reinforcing rods are located at the bottom of the housing.
9. The ton bag unloading fixture according to claim 8, characterized in that: The reinforcing rods are arranged in parallel.
10. The ton bag unpacking fixture according to claim 1, characterized in that, Also includes: The third ear plate is located on the side of the housing, and the third ear plate has a third hole.