Rubber-tyred idler roller

Abstract

The utility model discloses a kind of rubber and plastic tire carrier rollers, including carrier roller shaft, the middle part of the outer surface of carrier roller shaft is fixedly connected with carrier roller cylinder, further including supporting mechanism and mounting mechanism;Supporting mechanism: it includes arc-shaped support rib, ring type support rib one and ring type support rib two, the outer arc surface of carrier roller cylinder is uniformly fixedly connected in arc-shaped support rib, ring type support rib one is uniformly fixedly connected in the outer arc surface of carrier roller cylinder, ring type support rib two is uniformly fixedly connected in the outer arc surface of carrier roller cylinder, ring type support rib one and ring type support rib two are spaced distribution, ring type support rib one and ring type support rib two are all crossed with adjacent arc-shaped support rib;Mounting mechanism: it is respectively arranged in the left and right ends of carrier roller shaft, this rubber and plastic tire carrier roller, with the support rib of different cross section radius, realize the sufficient and lasting protection to carrier roller cylinder ontology, can realize the stable connection of carrier roller in different inner diameter and different thickness U-shaped frame inside.

Description

Technical Field

[0001] This utility model relates to the technical field of belt conveyor equipment, specifically a rubber and plastic tire idler roller. Background Technology

[0002] Rubber and plastic tire idlers are key components in belt conveyor systems used to support and guide the conveyor belt. They are installed on the frame of the belt conveyor to maintain the shape and running trajectory of the conveyor belt, playing a crucial role in industrial production, logistics and transportation and other fields.

[0003] In the prior art, the patent with authorization publication number CN212221516U discloses a conveyor belt idler, including a roller shell, a central shaft and a sealing end cover. The roller shell is provided with a bearing seat fixedly connected to the roller shell. The central shaft is connected to the bearing seat by a bearing. A sealing end cover is provided on the outside of the bearing. A retaining ring is provided on the outside of the sealing end cover.

[0004] There are some problems with this type of conveyor belt idler. For example, the inner diameter of the idler shaft is fixed, and it can only be stably installed on U-shaped frames with specific thicknesses and inner diameters, which limits the range of applications for the idler installation. The outer surface of the idler cylinder is smooth, and the conveyor belt is in direct contact with the idler body, which will reduce the friction between the idler and the conveyor belt to a certain extent, and at the same time affect the service life of the idler cylinder. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the existing defects and provide a rubber and plastic tire idler roller that uses support ribs with different cross-sectional radii to achieve sufficient and durable protection for the roller body. It can achieve stable connection of the idler roller inside U-shaped frames with different inner diameters and thicknesses, and can effectively solve the problems in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a rubber and plastic tire idler roller, including an idler roller shaft, an idler roller cylinder fixedly connected to the middle of the outer surface of the idler roller shaft, and also including a support mechanism and an installation mechanism;

[0007] Support mechanism: It includes arc-shaped support ribs, ring-shaped support rib one and ring-shaped support rib two. The arc-shaped support ribs are uniformly fixedly connected to the outer arc surface of the idler roller. The ring-shaped support rib one is uniformly fixedly connected to the outer arc surface of the idler roller. The ring-shaped support rib one and the ring-shaped support rib two are evenly fixedly connected to the outer arc surface of the idler roller. The ring-shaped support rib one and the ring-shaped support rib two are distributed at intervals. The ring-shaped support rib one and the ring-shaped support rib two intersect with the adjacent arc-shaped support ribs.

[0008] Installation mechanism: It is set at the left and right ends of the idler roller shaft respectively, and the support ribs with different cross-sectional radii provide full and durable protection for the idler roller body. It can achieve stable connection of the idler roller inside the U-shaped frame with different inner diameters and thicknesses.

[0009] Furthermore, the installation mechanism includes an adjusting cylinder, a sliding groove, and an outer support plate. The adjusting cylinder is respectively disposed at the left and right ends of the idler roller shaft. The adjusting cylinder near the center of the idler roller shaft and both ends of the idler roller shaft are provided with evenly distributed sliding grooves. An outer support plate is slidably connected between any two laterally adjacent sliding grooves. Adjusting the inner diameter of the idler roller shaft connection facilitates the use of U-shaped frames with different inner diameters.

[0010] Furthermore, the installation mechanism also includes a rotating shaft, a sliding seat, and connecting rods. The rotating shaft is rotatably connected to the left and right ends of the idler roller shaft, and the middle of the outer surface of the rotating shaft is provided with two external threads with opposite helical directions. The middle of the external threads is threaded with a sliding seat, and the outer arc surface of the sliding seat is rotatably connected with evenly distributed connecting rods. The end of the connecting rod away from the center of the rotating shaft is rotatably connected to the middle of the radially adjacent outer support plate on the side surface near the center of the rotating shaft, providing driving force for the movement of the outer support plate.

[0011] Furthermore, a knob is fixedly connected to the end of the rotating shaft away from the center of the idler roller shaft to facilitate the rotation of the rotating shaft.

[0012] Furthermore, the installation mechanism includes a limiting cylinder and a limiting ring. The limiting ring is fixedly connected to the left and right ends of the outer arc surface of the roller shaft, and the outer arc surface of the adjusting cylinder is provided with external thread II. The limiting cylinder is threaded to the middle of the external thread II, which is suitable for U-shaped frames of different thicknesses.

[0013] Furthermore, the outer arc surface of the adjusting cylinder away from the center of the idler shaft and the adjacent limiting cylinder are both provided with a bellows first, and the external threads second are all located inside the adjacent bellows first. The adjusting cylinder near the center of the idler shaft and the sliding seat away from the center of the idler shaft, the two horizontally adjacent sliding seats, and the sliding seat near the center of the idler shaft and the idler shaft are all fixedly connected with bellows second. The bellows second are all movably sleeved on the outer surface of the adjacent rotating shaft to protect the threads.

[0014] Furthermore, the cross-sectional radius of the arc-shaped support rib is larger than that of the first ring-shaped support rib, and the cross-sectional radius of the second ring-shaped support rib is larger than that of the arc-shaped support rib, and they contact the conveyor belt in sequence.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This rubber and plastic tire idler roller has the following advantages:

[0016] 1. The intersecting arc-shaped support ribs, ring-shaped support rib one, and ring-shaped support rib two with different cross-sectional radii provide stable support for the idler roller. At the same time, as the conveyor belt comes into contact with the outer surface of the idler roller, the arc-shaped support ribs, ring-shaped support rib one, and ring-shaped support rib two with different cross-sectional radii successively come into contact with the conveyor belt, avoiding direct wear of the idler roller body by the conveyor belt. This provides full and lasting protection for the idler roller body and greatly improves the service life of the rubber tire idler roller.

[0017] 2. A two-way screw drives the linkage mechanism to achieve the concentric external support of the outer support plate, thereby meeting the installation requirements of different direct U-shaped frames. At the same time, the limiting cylinder moves under the action of the external thread, realizing the adjustment of the distance between the limiting cylinder and the limiting ring, which greatly expands the installation application range of the idler roller and fully ensures the installation stability of the idler roller. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a cross-sectional view of the internal structure of this utility model;

[0020] Figure 3 This is an enlarged structural diagram of point A in this utility model.

[0021] In the diagram: 1. Idler roller shaft, 2. Idler roller cylinder, 3. Support mechanism, 31. Arc-shaped support rib, 32. Ring-shaped support rib one, 33. Ring-shaped support rib two, 4. Installation mechanism, 41. Adjusting cylinder, 42. Slide groove, 43. Rotating shaft, 44. Sliding seat, 45. Connecting rod, 46. Outer support plate, 47. Limiting cylinder, 48. Limiting ring, 5. Corrugated pipe one. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-3 This embodiment provides a technical solution: a rubber and plastic tire idler roller, including an idler roller shaft 1, an idler roller cylinder 2 fixedly connected to the middle of the outer surface of the idler roller shaft 1, both the idler roller shaft 1 and the idler roller cylinder 2 are made of ultra-high graphene fiber, and also includes a support mechanism 3 and an installation mechanism 4;

[0024] Support mechanism 3 includes arc-shaped support ribs 31, annular support rib one 32, and annular support rib two 33. The arc-shaped support ribs 31 are uniformly and fixedly connected to the outer arc surface of the idler roller 2. The annular support rib one 32 and the annular support rib two 33 are uniformly and fixedly connected to the outer arc surface of the idler roller 2. The annular support rib one 32 and the annular support rib two 33 are spaced apart. Both the annular support rib one 32 and the annular support rib two 33 intersect with adjacent arc-shaped support ribs 31. The cross-sectional radius of the arc-shaped support ribs 31 is larger than the cross-sectional radius of the annular support rib one 32. The cross-sectional radius of the second type support rib 33 is larger than that of the arc-shaped support rib 31. During the use of the idler roller, the arc-shaped support rib 31, the ring-shaped support rib 32 and the ring-shaped support rib 33 with different cross-sectional radii intersect each other to achieve stable support of the idler roller. At the same time, as the conveyor belt contacts the outer surface of the idler roller 2, the arc-shaped support rib 31, the ring-shaped support rib 32 and the ring-shaped support rib 33 with different cross-sectional radii contact the conveyor belt in sequence, avoiding direct wear of the idler roller body by the conveyor belt, providing sufficient and long-lasting protection for the idler roller body, and greatly improving the service life of the rubber tire idler roller.

[0025] Mounting mechanism 4: It is respectively set at the left and right ends of the idler shaft 1. Mounting mechanism 4 includes adjusting cylinder 41, slide groove 42 and outer support plate 46. The adjusting cylinder 41 is respectively set at the left and right ends of the idler shaft 1. The end of the adjusting cylinder 41 near the center of the idler shaft 1 and the left and right ends of the idler shaft 1 are provided with evenly distributed slide groove 42. The outer support plate 46 is slidably connected between two horizontally adjacent slide grooves 42. Mounting mechanism 4 also includes rotating shaft 43, sliding seat 44 and connecting rod 45. The rotating shaft 43 is rotatably connected to the left and right ends of the idler shaft 1. The end of the rotating shaft 43 away from the center of the idler shaft 1 is fixedly connected with a knob. The outer surface of the rotating shaft 43 is... The middle of each surface is provided with two external threads of opposite helical direction. A sliding seat 44 is threadedly connected to the middle of each external thread. A uniformly distributed connecting rod 45 is rotatably connected to the outer arc surface of each sliding seat 44. The end of each connecting rod 45 away from the center of the rotating shaft 43 is rotatably connected to the middle of the radially adjacent outer support plate 46 on the side closest to the center of the rotating shaft 43. The installation mechanism 4 includes a limiting cylinder 47 and a limiting ring 48. The limiting ring 48 is fixedly connected to the left and right ends of the outer arc surface of the roller shaft 1. The outer arc surface of the adjusting cylinder 41 is provided with external threads, and the limiting cylinder 47 is threadedly connected to the middle of each external thread. The thickness of the U-shaped frame to be installed is determined according to the required thickness. To determine the diameter and inner diameter, first turn the knob. Turning the knob rotates the corresponding shaft 43. The rotation of shaft 43 causes adjacent sliding seats 44 to move towards each other under the action of their respective external threads. The movement of sliding seats 44 causes the ends of adjacent connecting rods 45 closest to the center of shaft 43 to move towards each other. This, in turn, causes the ends of connecting rods 45 furthest from the center of shaft 43 to push radially adjacent outer support plates 46 outwards. The outer support plates 46 move between two laterally adjacent sliding grooves 42 in a direction away from the center of shaft 43. The three outer support plates 46 on the same side of the roller shaft 1 cooperate to form a cylinder. When the cylinder diameter reaches the required value, the rotation stops. Turn the knob and rotate the limiting cylinder 47. Under the action of the corresponding external thread 2, the limiting cylinder 47 moves towards the center of the idler shaft 1. When the distance between the side surface of the limiting cylinder 47 near the center of the idler shaft 1 and the side surface of the adjacent limiting ring 48 away from the center of the idler shaft 1 reaches the required value, stop rotating the limiting cylinder 47. Then install the idler shaft 1 between the two U-shaped frames. The outer support plates 46 are all located inside the U-shaped frames and provide rotational support for the idler shaft 1. At the same time, the limiting cylinder 47 and the adjacent limiting ring 48 clamp the U-shaped frames, thereby achieving stable installation of the idler shaft 1, the idler cylinder 2, and other mechanisms.

[0026] Among them, the outer arc surface of the adjusting cylinder 41 away from the center of the roller shaft 1 and the adjacent limiting cylinder 47 are both provided with a bellows 5. The external thread 2 is located inside the adjacent bellows 5. The bellows 5 expands and contracts with the movement of the limiting cylinder 47, providing protection for the external thread 2 and avoiding external environmental factors from affecting the thread connection efficiency of the external thread 2 and the limiting cylinder 47. The adjusting cylinder 41 near the center of the roller shaft 1 and the sliding seat 44 away from the center of the roller shaft 1, the two adjacent sliding seats 44 laterally, and the sliding seat 44 near the center of the roller shaft 1 and the roller shaft 1 are all fixedly connected with bellows 2. The bellows 2 are movably sleeved on the outer surface of the adjacent rotating shaft 43. The bellows 2 expands or contracts accordingly according to the movement of the sliding seat 44. The bellows 2 provides protection for the external thread 1 and avoids external environmental factors from affecting the thread connection efficiency of the external thread 1 and the limiting cylinder 47.

[0027] The working principle of the rubber and plastic tire idler roller provided by this utility model is as follows: During operation, the operator first rotates the knob according to the thickness and inner diameter of the U-shaped frame to be installed. The rotation of the knob drives the corresponding rotating shaft 43 to rotate. The rotation of the rotating shaft 43 causes the two adjacent sliding seats 44 to move towards each other under the action of the corresponding external thread one. The movement of the sliding seats 44 causes the ends of the adjacent connecting rods 45 near the center of the rotating shaft 43 to move towards each other. This causes the ends of the connecting rods 45 away from the center of the rotating shaft 43 to push the radially adjacent outer support plates 46 outward. The outer support plates 46 move away from the center of the rotating shaft 43 between the two laterally adjacent sliding grooves 42. The three outer support plates 46 on the same side of the idler roller shaft 1 cooperate with each other to form a cylinder. When the diameter of the cylinder reaches the required value, the operator stops rotating the knob and rotates the limiting cylinder 47. The limiting cylinder 47 moves towards the center of the idler roller shaft 1 under the action of the corresponding external thread two. When the limiting cylinder 47 is close to the center of the idler roller shaft 1... When the distance between one side surface of the idler roller 1 and the adjacent limiting ring 48 on the side surface away from the center of the idler roller 1 reaches the required value, the operator stops rotating the limiting cylinder 47 and then installs the idler roller 1 between the two U-shaped frames. The outer support plates 46 are all located inside the U-shaped frames and provide rotational support for the idler roller 1. At the same time, the limiting cylinder 47 and the adjacent limiting ring 48 clamp the U-shaped frames, thereby achieving stable installation of the idler roller 1, the idler roller 2, and other mechanisms. During the use of the idler roller, the arc-shaped support ribs 31, the first ring support rib 32, and the second ring support rib 33 with different cross-sectional radii intersect to achieve stable support for the idler roller. At the same time, as the conveyor belt contacts the outer surface of the idler roller 2, the arc-shaped support ribs 31, the first ring support rib 32, and the second ring support rib 33 with different cross-sectional radii contact the conveyor belt in sequence, avoiding direct wear of the idler roller body by the conveyor belt, providing sufficient and durable protection for the idler roller body, and greatly improving the service life of the rubber tire idler roller.

[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A rubber and plastic tire idler roller, comprising an idler roller shaft (1), wherein an idler roller cylinder (2) is fixedly connected to the middle of the outer surface of the idler roller shaft (1), characterized in that: It also includes a support mechanism (3) and an installation mechanism (4); Support mechanism (3): It includes arc-shaped support rib (31), ring-shaped support rib one (32) and ring-shaped support rib two (33). The arc-shaped support rib (31) is uniformly fixed to the outer arc surface of the roller (2). The ring-shaped support rib one (32) is uniformly fixed to the outer arc surface of the roller (2). The ring-shaped support rib two (33) is uniformly fixed to the outer arc surface of the roller (2). The ring-shaped support rib one (32) and the ring-shaped support rib two (33) are distributed at intervals. The ring-shaped support rib one (32) and the ring-shaped support rib two (33) intersect with the adjacent arc-shaped support rib (31). Installation mechanism (4): It is respectively set at the left and right ends of the idler roller shaft (1).

2. The rubber-plastic tire idler roller according to claim 1, characterized in that: The installation mechanism (4) includes an adjusting cylinder (41), a sliding groove (42) and an outer support plate (46). The adjusting cylinder (41) is respectively located at the left and right ends of the roller shaft (1). The adjusting cylinder (41) near the center of the roller shaft (1) and the left and right ends of the roller shaft (1) are provided with evenly distributed sliding grooves (42). The two horizontally adjacent sliding grooves (42) are slidably connected by an outer support plate (46).

3. The rubber-plastic tire idler roller according to claim 2, characterized in that: The installation mechanism (4) also includes a rotating shaft (43), a sliding seat (44), and a connecting rod (45). The rotating shaft (43) is rotatably connected to the left and right ends of the roller shaft (1). The middle of the outer surface of the rotating shaft (43) is provided with two external threads with opposite helical directions. The middle of the external threads is threaded with a sliding seat (44). The outer arc surface of the sliding seat (44) is rotatably connected with evenly distributed connecting rods (45). The end of the connecting rod (45) away from the center of the rotating shaft (43) is rotatably connected to the middle of the radially adjacent outer support plate (46) on the side surface near the center of the rotating shaft (43).

4. The rubber-plastic tire idler roller according to claim 3, characterized in that: A knob is fixedly connected to the end of the rotating shaft (43) away from the center of the idler roller shaft (1).

5. A rubber-plastic tire idler roller according to claim 2, characterized in that: The installation mechanism (4) includes a limiting cylinder (47) and a limiting ring (48). The limiting ring (48) is fixedly connected to the left and right ends of the outer arc surface of the roller shaft (1). The outer arc surface of the adjusting cylinder (41) is provided with external thread II. The limiting cylinder (47) is threaded to the middle of the external thread II.

6. A rubber-plastic tire idler roller according to claim 5, characterized in that: The outer arc surface of the adjusting cylinder (41) away from the center of the roller shaft (1) and the adjacent limiting cylinder (47) are both provided with a corrugated pipe (5). The external thread is located inside the adjacent corrugated pipe (5). The adjusting cylinder (41) near the center of the roller shaft (1) and the sliding seat (44) away from the center of the roller shaft (1), the two adjacent sliding seats (44) in the lateral direction, and the sliding seat (44) near the center of the roller shaft (1) and the roller shaft (1) are all fixedly connected with a corrugated pipe. The corrugated pipe is movably sleeved on the outer surface of the adjacent rotating shaft (43).

7. A rubber-plastic tire idler roller according to claim 1, characterized in that: The cross-sectional radius of the arc-shaped support rib (31) is greater than that of the first ring support rib (32), and the cross-sectional radius of the second ring support rib (33) is greater than that of the arc-shaped support rib (31).

Images