High strength cermet alloy tn40 unloading device
By designing automated lifting components and conveyor belt systems, efficient and safe unloading and transportation of TN40 metal-ceramic alloy plates were achieved, solving the problems of low efficiency and difficulty in guaranteeing quality during manual unloading.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEYUAN PUYI CEMENTED CARBIDE FACTORY CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-06-09
AI Technical Summary
In the existing technology, unloading TN40 metal-ceramic alloy plates is labor-intensive, easily damaged, and inefficient, and manual handling makes it difficult to guarantee quality.
A high-strength metal-ceramic alloy TN40 unloading device was designed, which adopts a lifting component and a conveyor belt system to automatically unload and transfer the material to a loading vehicle, and achieves batch loading by combining with the loading component.
It improved unloading efficiency and quality, reduced waste of human resources, and ensured the safety and convenience of the unloading process.
Smart Images

Figure CN224336578U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of unloading technology for TN40 metal-ceramic alloy, specifically to an unloading device for high-strength TN40 metal-ceramic alloy. Background Technology
[0002] Ceramic alloys are composite materials of metallic and ceramic phases. They combine the toughness of metals with the hardness of ceramics, giving them excellent wear resistance, impact resistance, and oxidation resistance under harsh working conditions such as high temperature and high speed cutting. The "TN" in their name usually represents the main application area of the alloy, namely "tooling", while "40" may represent its hardness or other key performance indicators. Therefore, TN40 cermet alloy plates are often used in tool manufacturing and have specific hardness or properties.
[0003] When unloading TN40 metal-ceramic alloy plates, the traditional manual handling method is usually used. This method is not only labor-intensive and wastes human resources, but also inevitably causes damage to the plates, affecting the quality of unloading. In addition, manual handling is time-consuming, which reduces unloading efficiency. Therefore, we propose a high-strength metal-ceramic alloy TN40 unloading device. Utility Model Content
[0004] The purpose of this invention is to provide a high-strength metal-ceramic alloy TN40 unloading device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-strength metal-ceramic alloy TN40 unloading device, comprising a base, an unloading frame fixedly connected to one side of the base, an unloading plate slidably connected between the inner walls of the unloading frame, a lifting assembly provided on one side of the unloading frame for moving the unloading plate, a fitting groove provided on one side of the inside of the unloading frame, a push plate slidably connected between the fitting groove and the inner wall of the unloading frame, the bottom of the push plate contacting the unloading plate, a conveyor belt rotatably connected between the inner walls of the base, limit plates fixedly connected to both sides of the base, a loading trolley slidably connected between the two limit plates, a rubber carrier plate slidably connected between the inner walls of the loading trolley, a loading assembly provided inside the loading trolley for moving the rubber carrier plate.
[0006] As a further preferred embodiment of this technical solution, the lifting assembly includes a lifting groove and a guide groove, which are respectively opened on both sides of the unloading frame. Both the lifting groove and the guide groove communicate with the interior of the unloading frame. A threaded rod is rotatably connected between the inner walls of the lifting groove, and a lifting block is threadedly connected to the outer side of the threaded rod. A guide rod is fixedly connected between the inner walls of the guide groove, and a guide block is slidably connected to the outer side of the guide rod. The lifting block and the guide block are respectively fixedly connected to both sides of the unloading plate.
[0007] As a further preferred embodiment of this technical solution, a lifting motor is fixedly installed at the bottom of the unloading frame, and the output end of the lifting motor extends into the interior of the lifting groove and is fixedly connected to the threaded rod.
[0008] As a further preferred embodiment of this technical solution, the loading assembly includes a limiting groove and a sliding groove, which are respectively opened on both sides of the loading vehicle. Both the limiting groove and the sliding groove communicate with the interior of the loading vehicle. A limiting block and a slider are slidably connected between the inner walls of the limiting groove and the sliding groove, respectively. The limiting block and the slider are respectively fixedly connected to both sides of the rubber carrier plate. An mounting plate is fixedly connected to one side of the loading vehicle.
[0009] As a further preferred embodiment of this technical solution, a loading telescopic electric cylinder is fixedly installed at the bottom of the mounting plate, and the output end of the loading telescopic electric cylinder passes through the mounting plate and is fixedly connected to the slider.
[0010] As a further preferred embodiment of this technical solution, a pusher telescopic electric cylinder is fixedly installed on one side of the unloading frame, and the output end of the pusher telescopic electric cylinder extends into the interior of the fitting groove and is fixedly connected to the push plate.
[0011] As a further preferred embodiment of this technical solution, a transmission motor is fixedly installed on one side of the base, and the output end of the transmission motor extends into the interior of the base and is fixedly connected to the transmission belt.
[0012] This utility model provides a high-strength TN40 metal-ceramic alloy unloading device, which has the following beneficial effects:
[0013] (1) This utility model uses a lifting component to drive the unloading plate to move between the inner walls of the unloading frame, thereby causing the TN40 metal ceramic alloy plate to descend. Then, the telescopic electric cylinder drives the push plate to move between the fitting groove and the inner wall of the unloading frame, pushing the TN40 metal ceramic alloy plate onto the conveyor belt between the inner walls of the base. Immediately afterwards, the conveyor motor drives the conveyor belt to rotate, transporting the TN40 metal ceramic alloy plate to the rubber loading plate in the loading vehicle. This avoids manual handling, thereby improving the unloading efficiency and quality of the TN40 metal ceramic alloy plate and reducing the waste of human resources.
[0014] (2) The present invention, through the loading component, drives the rubber carrier plate to move between the inner walls of the loading vehicle while loading, so as to transport TN40 metal ceramic alloy plates in batches. The rubber carrier plate ensures the safety of TN40 metal ceramic alloy plates during transportation, thereby improving the efficiency and quality of TN40 metal ceramic alloy plate transportation and further enhancing the convenience and reliability of the unloading device. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is a schematic diagram of the base structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the loading vehicle structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the unloading plate structure of this utility model;
[0019] In the diagram: 1. Base; 2. Unloading frame; 3. Loading trolley; 4. Conveyor motor; 5. Lifting motor; 6. Pushing telescopic electric cylinder; 7. Conveyor belt; 8. Unloading plate; 9. Guide groove; 10. Guide rod; 11. Lifting groove; 12. Threaded rod; 13. Limiting plate; 14. Rubber material carrier plate; 15. Loading telescopic electric cylinder; 16. Lifting block; 17. Guide block; 18. Push plate; 19. Fitting groove; 20. Limiting groove; 21. Slide groove; 22. Limiting block; 23. Sliding block; 24. Mounting plate. Detailed Implementation
[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0021] This utility model provides a technical solution: such as Figures 1-4As shown, in this embodiment, the high-strength metal-ceramic alloy TN40 unloading device includes a base 1, an unloading frame 2 fixedly connected to one side of the base 1, an unloading plate 8 slidably connected between the inner walls of the unloading frame 2, a lifting assembly provided on one side of the unloading frame 2 for moving the unloading plate 8, a fitting groove 19 opened on one side of the inside of the unloading frame 2, a push plate 18 slidably connected between the fitting groove 19 and the inner wall of the unloading frame 2, the bottom of the push plate 18 contacting the unloading plate 8, a conveyor belt 7 rotatably connected between the inner walls of the base 1, and both sides of the base 1 are... A limiting plate 13 is fixedly connected, and a loading cart 3 is slidably connected between the two limiting plates 13. A rubber carrier plate 14 is slidably connected between the inner walls of the loading cart 3. A loading assembly is provided inside the loading cart 3. The loading assembly is used to drive the rubber carrier plate 14 to move. A pusher telescopic electric cylinder 6 is fixedly installed on one side of the unloading frame 2. The output end of the pusher telescopic electric cylinder 6 extends into the interior of the fitting groove 19 and is fixedly connected to the push plate 18. A conveyor motor 4 is fixedly installed on one side of the base 1. The output end of the conveyor motor 4 extends into the interior of the base 1 and is fixedly connected to the conveyor belt 7.
[0022] When unloading the TN40 cermet alloy plate, first connect the controller to the external power supply. Then, place the TN40 cermet alloy plate on the unloading plate 8. Next, the lifting assembly moves the unloading plate 8 between the inner walls of the unloading frame 2, thereby causing the TN40 cermet alloy plate to descend. Then, the controller on the base 1 activates the pusher telescopic cylinder 6, which pushes the pusher plate 18 between the fitting groove 19 and the inner wall of the unloading frame 2, thus moving the TN40 cermet alloy plate onto the conveyor belt 7. At the same time, the conveyor motor 4... The drive conveyor belt 7 rotates between the inner walls of the base 1, thereby moving the TN40 metal ceramic alloy plate to the interior of the loading carriage 3 between the two limit plates 13. As the loading work proceeds, the loading assembly drives the rubber carrier plate 14 to move between the inner walls of the loading carriage 3, which facilitates the batch stacking of the TN40 metal ceramic alloy plate. The corresponding unloading work can be completed by repeating the operation. The use of the high-strength metal ceramic alloy TN40 unloading device can improve the unloading efficiency and quality of the unloading device, and facilitate the subsequent stacking and batch transportation work.
[0023] like Figures 1-4As shown, the lifting assembly includes a lifting groove 11 and a guide groove 9. The lifting groove 11 and the guide groove 9 are respectively opened on both sides of the unloading frame 2. Both the lifting groove 11 and the guide groove 9 are connected to the interior of the unloading frame 2. A threaded rod 12 is rotatably connected between the inner walls of the lifting groove 11. A lifting block 16 is threadedly connected to the outer side of the threaded rod 12. A guide rod 10 is fixedly connected between the inner walls of the guide groove 9. A guide block 17 is slidably connected to the outer side of the guide rod 10. The lifting block 16 and the guide block 17 are respectively fixedly connected to both sides of the unloading plate 8. A lifting motor 5 is fixedly installed at the bottom of the unloading frame 2. The output end of the lifting motor 5 extends into the interior of the lifting groove 11 and is fixedly connected to the threaded rod 12.
[0024] The lifting motor 5 drives the threaded rod 12 to rotate between the inner walls of the lifting groove 11, and then guides it through the guide rod 10 between the inner walls of the guide groove 9, so that the lifting block 16 and the guide block 17 drive the conveyor belt 7 to move between the inner walls of the unloading frame 2, thereby improving the convenience of the unloading device.
[0025] like Figures 1-4 As shown, the loading assembly includes a limiting groove 20 and a sliding groove 21. The limiting groove 20 and the sliding groove 21 are respectively opened on both sides of the loading cart 3. The limiting groove 20 and the sliding groove 21 are both connected to the interior of the loading cart 3. The inner walls of the limiting groove 20 and the sliding groove 21 are slidably connected to a limiting block 22 and a slider 23, respectively. The limiting block 22 and the slider 23 are respectively fixedly connected to both sides of the rubber carrier plate 14. A mounting plate 24 is fixedly connected to one side of the loading cart 3. A loading telescopic electric cylinder 15 is fixedly installed at the bottom of the mounting plate 24. The output end of the loading telescopic electric cylinder 15 passes through the mounting plate 24 and is fixedly connected to the slider 23.
[0026] The loading telescopic electric cylinder 15 at the bottom of the mounting plate 24 pushes the slider 23 to move between the inner walls of the chute 21, and moves between the inner walls of the limiting groove 20 through the limiting block 22, thereby driving the rubber carrier plate 14 to move between the inner walls of the loading cart 3, which improves the loading efficiency of the TN40 metal ceramic alloy plate.
[0027] This utility model provides a high-strength TN40 metal-ceramic alloy unloading device. The specific working principle is as follows: When unloading the TN40 metal-ceramic alloy plate, firstly, the controller is connected to an external power source. Then, the TN40 metal-ceramic alloy plate is placed on the unloading plate 8. Next, the lifting motor 5 is started using the controller on the base 1. The lifting motor 5 drives the threaded rod 12 to rotate between the inner walls of the lifting groove 11. Then, guided by the guide rod 10 between the inner walls of the guide groove 9, the lifting block 16 and the guide block 17 drive the conveyor belt 7 to move between the inner walls of the unloading frame 2, thereby causing the TN40 metal-ceramic alloy plate to descend. Then, the pusher telescopic electric cylinder 6 pushes the pusher plate 18 to move between the fitting groove 19 and the inner wall of the unloading frame 2, thus pushing the TN40 metal-ceramic alloy plate downwards. The gold plate moves onto the conveyor belt 7. At the same time, the conveyor motor 4 drives the conveyor belt 7 to rotate between the inner walls of the base 1, thereby moving the TN40 metal ceramic alloy plate into the loading carriage 3 between the two limiting plates 13. As the loading work proceeds, the controller on the loading carriage 3 is used to activate the loading telescopic electric cylinder 15 at the bottom of the mounting plate 24. The loading telescopic electric cylinder 15 pushes the slider 23 to move between the inner walls of the slide groove 21 and moves between the inner walls of the limiting groove 20 through the limiting block 22, thereby driving the rubber carrier plate 14 to move between the inner walls of the loading carriage 3. This facilitates the batch stacking of TN40 metal ceramic alloy plates. The corresponding unloading work can be completed by repeating the operation. Finally, the loading carriage 3 is used to complete the transportation work after the TN40 metal ceramic alloy plates are unloaded.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-strength metal-ceramic alloy TN40 unloading device, comprising a base (1), characterized in that: A discharge frame (2) is fixedly connected to one side of the base (1). A discharge plate (8) is slidably connected between the inner walls of the discharge frame (2). A lifting component is provided on one side of the discharge frame (2). The lifting component is used to drive the discharge plate (8) to move. A fitting groove (19) is opened on one side inside the discharge frame (2). A push plate (18) is slidably connected between the fitting groove (19) and the inner wall of the discharge frame (2). The bottom of the push plate (18) contacts the discharge plate (8). A conveyor belt (7) is rotatably connected between the inner walls of the base (1). Limiting plates (13) are fixedly connected to both sides of the base (1). A loading cart (3) is slidably connected between the two limiting plates (13). A rubber loading plate (14) is slidably connected between the inner walls of the loading cart (3). A loading component is provided inside the loading cart (3). The loading component is used to drive the rubber loading plate (14) to move.
2. The high-strength TN40 metal-ceramic alloy unloading device according to claim 1, characterized in that: The lifting assembly includes a lifting groove (11) and a guide groove (9). The lifting groove (11) and the guide groove (9) are respectively opened on both sides of the unloading frame (2). The lifting groove (11) and the guide groove (9) are both connected to the interior of the unloading frame (2). A threaded rod (12) is rotatably connected between the inner walls of the lifting groove (11). A lifting block (16) is threadedly connected to the outer side of the threaded rod (12). A guide rod (10) is fixedly connected between the inner walls of the guide groove (9). A guide block (17) is slidably connected to the outer side of the guide rod (10). The lifting block (16) and the guide block (17) are respectively fixedly connected to both sides of the unloading plate (8).
3. The high-strength TN40 metal-ceramic alloy unloading device according to claim 2, characterized in that: A lifting motor (5) is fixedly installed at the bottom of the unloading frame (2), and the output end of the lifting motor (5) extends into the interior of the lifting groove (11) and is fixedly connected to the threaded rod (12).
4. The high-strength TN40 metal-ceramic alloy unloading device according to claim 1, characterized in that: The loading assembly includes a limiting groove (20) and a sliding groove (21). The limiting groove (20) and the sliding groove (21) are respectively opened on both sides of the loading cart (3). The limiting groove (20) and the sliding groove (21) are both connected to the interior of the loading cart (3). The inner walls of the limiting groove (20) and the sliding groove (21) are respectively slidably connected to a limiting block (22) and a slider (23). The limiting block (22) and the slider (23) are respectively fixedly connected to both sides of the rubber carrier plate (14). An mounting plate (24) is fixedly connected to one side of the loading cart (3).
5. The high-strength TN40 metal-ceramic alloy unloading device according to claim 4, characterized in that: A loading telescopic electric cylinder (15) is fixedly installed at the bottom of the mounting plate (24), and the output end of the loading telescopic electric cylinder (15) passes through the mounting plate (24) and is fixedly connected to the slider (23).
6. The high-strength TN40 metal-ceramic alloy unloading device according to claim 1, characterized in that: A pusher telescopic electric cylinder (6) is fixedly installed on one side of the unloading frame (2), and the output end of the pusher telescopic electric cylinder (6) extends into the interior of the fitting groove (19) and is fixedly connected to the push plate (18).
7. The high-strength TN40 metal-ceramic alloy unloading device according to claim 1, characterized in that: A transmission motor (4) is fixedly installed on one side of the base (1), and the output end of the transmission motor (4) extends into the interior of the base (1) and is fixedly connected to the transmission belt (7).