A surface quenching device for a photovoltaic rack

Abstract

This utility model relates to the field of bracket processing technology, and in particular to a surface hardening device for photovoltaic brackets, which solves the shortcomings of low processing efficiency in the prior art. It includes a base, a support frame on top of the base, a first processing ring on the front side of the support frame, a combustion gun on the inner side of the first processing ring, a second processing ring on the front side of the support frame, a water spray gun on the inner side of the second processing ring, a slide rail at the bottom of the support frame, a slider slidably connected to the bottom of the slide rail, a telescopic device at the bottom of the slider, a first motor at the telescopic end of the telescopic device, a sliding groove on the front side of the first motor, a first rack slidably connected to the inside of the sliding groove, and a second rack slidably connected to the inside of the sliding groove. This utility model has the characteristics of high practicality and high processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of bracket processing technology, specifically to a surface hardening device for photovoltaic brackets. Background Technology

[0002] Photovoltaics, or photovoltaic power generation systems, are power generation systems that utilize the photovoltaic effect of semiconductor materials to convert solar radiation energy into electrical energy. The energy for photovoltaic power generation systems comes from inexhaustible solar energy, making it a clean, safe, and renewable energy source. The photovoltaic power generation process does not pollute the environment or damage the ecosystem.

[0003] Existing supports lack quenching equipment or are quenched manually, resulting in low manufacturing efficiency or inconsistent quenching effects. Furthermore, they require professional personnel, consume manpower, and have poor practicality.

[0004] Therefore, it is necessary to design a surface hardening device for photovoltaic brackets that is both practical and efficient in processing. Utility Model Content

[0005] The purpose of this invention is to provide a surface hardening device for photovoltaic brackets to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a surface hardening device for photovoltaic brackets, comprising a base, a support frame disposed above the base, a first processing ring disposed on the front side of the support frame, a combustion gun disposed on the inner side of the first processing ring, a second processing ring disposed on the front side of the support frame, and a water spray gun disposed on the inner side of the second processing ring.

[0007] According to the above technical solution, the bottom of the support frame is provided with a slide rail, the bottom of the slide rail is slidably connected with a slider, the bottom of the slider is provided with a telescopic device, and the telescopic end of the telescopic device is provided with a first motor.

[0008] According to the above technical solution, a sliding groove is provided on the front side of the first motor, a first rack is slidably connected inside the sliding groove, a second rack is slidably connected inside the sliding groove, and a gear is provided at the output end of the first motor, the gear meshing with the first rack and the second rack respectively.

[0009] According to the above technical solution, a connecting frame is provided at the top of the second rack, a second motor is provided on the outside of the connecting frame, a buffer is provided at the output end of the second motor, and a clamping plate is provided at the bottom of the buffer.

[0010] According to the above technical solution, a turntable is provided above the base, a cylinder is provided above the turntable, and a gripper is provided at the end of the cylinder rod.

[0011] According to the above technical solution, a water storage tank is provided above the base, and a converter is provided above the water storage tank.

[0012] Compared with the prior art, the beneficial effects achieved by this utility model are:

[0013] (1) By setting up a combustion gun, the support moves from top to bottom, first passing through the first processing ring and being heated by the combustion gun, and then passing through the second processing ring and being cooled by the water spray gun, thus completing the quenching. The quenching is uniform, efficient and automatic.

[0014] (2) By setting up a clamping plate, when the first rack moves upward and the second rack moves downward, it will drive the second motor to move together through the connecting frame, so that the two ends can converge towards the middle. The bracket will be placed in a fixed position, then clamped by the clamping plate, and transported to the processing area by the slider. Then the second motor rotates, driving the bracket to rotate, thereby cooperating with the processing components to achieve the quenching operation.

[0015] (3) By setting up a converter, the converter transports the water in the water storage tank to the water gun. After the water gun sprays out, it falls into the water storage tank, achieving the effect of recycling. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the entire utility model;

[0017] Figure 2 This is a three-dimensional structural diagram of some components of this utility model;

[0018] Figure 3 This is a three-dimensional structural diagram of some components of this utility model;

[0019] In the diagram: 1. Base; 2. Support frame; 3. Slide rail; 4. Slider; 5. Telescopic device; 6. First motor; 7. Slide groove; 8. Gear; 9. First rack; 10. Second rack; 11. Connecting frame; 12. Second motor; 13. Buffer; 14. Clamping plate; 15. Turntable; 16. Cylinder; 17. Gripper; 18. First machining ring; 19. Combustion gun; 20. Second machining ring; 21. Water spray gun; 22. Water tank; 23. Converter. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3 The present invention provides a technical solution: a surface quenching device for photovoltaic brackets, comprising a base 1, a support frame 2 above the base 1, a first processing ring 18 on the front side of the support frame 2, a combustion gun 19 on the inner side of the first processing ring 18, a second processing ring 20 on the front side of the support frame 2, and a water spray gun 21 on the inner side of the second processing ring 20. The bracket moves from top to bottom, first passing through the first processing ring 18 and being heated by the combustion gun 19, and then passing through the second processing ring 20 and being cooled by water spraying by the water spray gun 21, thereby completing the quenching. The quenching is uniform, efficient, and automatically completed.

[0022] The bottom of the support frame 2 is provided with a slide rail 3, and a slider 4 is slidably connected to the bottom of the slide rail 3. The bottom of the slider 4 is provided with a telescopic device 5, and the telescopic end of the telescopic device 5 is provided with a first motor 6. The slider 4 can slide back and forth on the slide rail 3, thereby driving the telescopic device 5 to move. The telescopic device 5 realizes the downward displacement operation of the support frame.

[0023] A slide groove 7 is provided on the front side of the first motor 6. A first rack 9 is slidably connected inside the slide groove 7, and a second rack 10 is slidably connected inside the slide groove 7. A gear 8 is provided at the output end of the first motor 6. The gear 8 meshes with the first rack 9 and the second rack 10 respectively. After the first motor 6 is started, it drives the gear 8 to rotate, thereby driving the first rack 9 to move upward and the second rack 10 to move downward, achieving synchronization.

[0024] A connecting frame 11 is provided at the top of the second rack 10, and a second motor 12 is provided on the outside of the connecting frame 11. A buffer 13 is provided at the output end of the second motor 12, and a clamping plate 14 is provided at the bottom of the buffer 13. When the first rack 9 moves upward and the second rack 10 moves downward, the second motor 12 will move together through the connecting frame 11, so that the two ends can converge towards the middle. The bracket will be placed in a fixed position and then clamped by the clamping plate 14. It will be transported to the processing area by the slider 4. Then the second motor 12 will rotate, driving the bracket to rotate, thereby cooperating with the processing components to realize the quenching operation.

[0025] A turntable 15 is provided above the base 1, and a cylinder 16 is provided above the turntable 15. A gripper 17 is provided at the end of the cylinder 16 rod. The gripper 17 is used to hold the bracket and transfer it by rotating the turntable 15, thereby improving transportation efficiency and facilitating clamping by the clamping plate 14.

[0026] A water storage tank 22 is provided above the base 1, and a converter 23 is provided above the water storage tank 22. The converter 23 transports the water in the water storage tank 22 to the water spray gun 21. After the water spray gun 21 sprays out, it falls into the water storage tank 22, achieving the effect of recycling.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A surface hardening device for photovoltaic brackets, comprising a base (1), characterized in that: A support frame (2) is provided above the base (1). A first processing ring (18) is provided on the front side of the support frame (2). A combustion gun (19) is provided on the inner side of the first processing ring (18). A second processing ring (20) is provided on the front side of the support frame (2). A water spray gun (21) is provided on the inner side of the second processing ring (20).

2. The surface hardening device for photovoltaic brackets according to claim 1, characterized in that: The bottom of the support frame (2) is provided with a slide rail (3), and the bottom of the slide rail (3) is slidably connected with a slider (4). The bottom of the slider (4) is provided with a telescopic device (5), and the telescopic end of the telescopic device (5) is provided with a first motor (6).

3. The surface hardening device for photovoltaic brackets according to claim 2, characterized in that: The front side of the first motor (6) is provided with a slide groove (7), the inside of the slide groove (7) is slidably connected with a first rack (9), the inside of the slide groove (7) is slidably connected with a second rack (10), the output end of the first motor (6) is provided with a gear (8), the gear (8) is meshed with the first rack (9) and the second rack (10) respectively.

4. The surface hardening device for photovoltaic brackets according to claim 3, characterized in that: A connecting frame (11) is provided at the top of the second rack (10), a second motor (12) is provided on the outside of the connecting frame (11), a buffer (13) is provided at the output end of the second motor (12), and a clamping plate (14) is provided at the bottom of the buffer (13).

5. The surface hardening device for photovoltaic brackets according to claim 4, characterized in that: A turntable (15) is provided above the base (1), and a cylinder (16) is provided above the turntable (15). A gripper (17) is provided at the rod end of the cylinder (16).

6. A surface hardening device for photovoltaic brackets according to claim 5, characterized in that: A water storage tank (22) is provided above the base (1), and a converter (23) is provided above the water storage tank (22).

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