Medium fine line integrated one-up line equipment

Abstract

The utility model relates to middle thin line processing technical field and disclose middle thin line integrated type integrated production line equipment, including equipment base, the upper surface of equipment base is rotated and is connected with first guide pulley through bearing, the right side of equipment base is installed with second guide pulley, the upper end of equipment base is equipped with the annealing mechanism for annealing to middle thin line, the right side of first guide pulley is equipped with the adjusting mechanism for adjusting to middle thin line, the left side of equipment base is equipped with the coating mechanism for coating to middle thin line. The utility model discloses through adjusting roller can press down to move to middle thin line, makes middle thin line to be in the cooling liquid in annealing part, carries out annealing cooling to middle thin line, and after the cooling liquid absorbs the heat of middle thin line, passes through heat pipe and transmits the heat to the radiating fin, and the fan carries out forced blowing heat dissipation to the radiating fin, and then improve the cooling effect of cooling liquid, make the cooling liquid can better anneal to middle thin line.

Description

Technical Field

[0001] This utility model relates to the field of medium and fine wire processing technology, specifically to integrated production line equipment for medium and fine wire processing. Background Technology

[0002] A continuous drawing and annealing wire drawing machine is a device that integrates the drawing and continuous annealing functions of metal wires (such as copper wire and aluminum wire). Its core technology utilizes multi-stage drawing and simultaneous annealing processes to achieve precise control over wire diameter and optimize material properties. Specifically designed for medium- and fine-diameter metal wires, the continuous drawing and online annealing process can reduce wire diameter and eliminate work hardening in a single operation. The equipment typically supports inlet wire diameters of 0.6-1.2mm and outlet wire diameters of 0.03-0.32mm, making it suitable for high-precision applications such as high-frequency signal transmission cables and microelectronic component leads.

[0003] In existing technologies, such as the automatic continuous annealing and drawing machine disclosed in CN205966816U, there is a wire coil, a drawing mechanism, an annealing mechanism, and a wire storage coil. The drawing mechanism includes an upper drawing die and a lower drawing die. After the upper and lower drawing dies are closed together, the upper and lower semi-circular grooves form a die hole channel. The annealing mechanism includes a vertically arranged preheating box and a water immersion tank at the bottom of the preheating box. Cooling water is provided in the water immersion tank. The wire on the wire coil passes through the die hole channel, is turned by a guide pulley, and then enters the preheating box vertically from the top. After preheating in the preheating box, it enters the water immersion tank from the bottom of the preheating box. After annealing, it is collected on the wire storage coil. It uses the coolant in the water immersion tank to cool and anneal the fine wire. The mechanism is simple and has a low failure rate.

[0004] Existing equipment uses coolant in an immersion tank to cool and anneal the fine wire. The mechanism is simple and has a low failure rate. However, it cannot cool the coolant during use. The heat in the fine wire is absorbed by the coolant, causing the coolant temperature to rise, which in turn leads to poor annealing efficiency and poor practicality. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] Given that the existing technology has the problem that it cannot cool the coolant during use, and that the heat in the wire is absorbed by the coolant, causing the coolant temperature to rise, which in turn leads to poor efficiency in subsequent wire annealing and poor practicality.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] The integrated production line equipment for medium and fine wire includes a base, a first guide wheel rotatably connected to the upper surface of the base via a bearing, a second guide wheel installed on the right side of the base, an annealing mechanism for annealing the medium and fine wire at the upper end of the base, an adjustment mechanism for adjusting the medium and fine wire on the right side of the first guide wheel, and a coating mechanism for coating the medium and fine wire on the left side of the base.

[0009] The annealing mechanism includes an annealing component, which is fixed to the upper end of the equipment base. Heat dissipation fins are installed on both sides of the annealing component. Several heat pipes penetrating the inner wall of the annealing component are fixed to the side wall of the heat dissipation fins. A fixing plate is connected to the outside of the heat dissipation fins, and a fan is fixed to one side of the fixing plate.

[0010] As a further improvement of this utility model: the interior of the annealing part is rotatably connected to two limiting rods via bearings, and the upper end of the annealing part is fixed with two adjusting electric cylinders by screws.

[0011] As a further improvement of this utility model: the telescopic ends of the two adjusting electric cylinders are each fixed with a mounting component, and the interior of the mounting component is rotatably connected to an adjusting roller via a bearing.

[0012] As a further embodiment of this utility model: the adjustment mechanism includes adjustment wheels, and there are two sets of adjustment wheels. Both sets of adjustment wheels are installed on the right side of the first guide wheel, and the lower ends of both sets of adjustment wheels are rotatably connected to sliders that are slidably connected to the equipment base.

[0013] As a further improvement of this utility model: the slider is internally threaded with a lead screw, and the input end of the lead screw is connected to a stepper motor.

[0014] As a further embodiment of this utility model: the coating mechanism includes a coating component, which is fixed on the left side of the equipment base, and a coating cavity is formed inside the coating component.

[0015] As a further improvement of this utility model: a wind pump is connected to the right side of the coating component, and the output end of the wind pump is connected to an installation groove opened in the coating component.

[0016] As a further embodiment of this utility model: an electric heating wire is installed on the inner wall of the mounting groove, an electromagnetic valve is connected to the upper surface of the coating part, and the output end of the electromagnetic valve is connected to an atomizing nozzle fixed in the coating chamber.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This utility model uses an adjusting roller to press the medium-fine wire downwards, placing it in the coolant within the annealing part. This allows the medium-fine wire to be annealed and cooled. The coolant absorbs the heat from the medium-fine wire and then transfers it to the heat dissipation fins through heat pipes. A fan forces airflow onto the heat dissipation fins to dissipate heat, thereby improving the cooling effect of the coolant and enabling it to better anneal the medium-fine wire.

[0019] 2. This utility model uses a wind pump to draw in external air and deliver it into the mounting groove. The air is heated by the heating wire and blown onto the surface of the medium and fine wire to dry the water stains remaining on the surface of the medium and fine wire. By opening the solenoid valve, the insulating varnish enters into the atomizing nozzle and is sprayed out to spray the insulating varnish onto the surface of the medium and fine wire. Attached Figure Description

[0020] Figure 1 A three-dimensional structural diagram of a medium-fine integrated production line equipment;

[0021] Figure 2 This is a three-dimensional structural diagram of the adjusting wheel in a medium-fine integrated production line equipment;

[0022] Figure 3 This is a three-dimensional structural diagram of the annealing component in a medium-fine integrated production line equipment.

[0023] Figure 4 This is a three-dimensional structural diagram of the coated parts in a medium-fine integrated production line equipment.

[0024] Figure 5 This is a cross-sectional structural diagram of the coated parts in a medium-fine integrated production line equipment.

[0025] In the diagram: 1. Equipment base; 2. First guide wheel; 3. Second guide wheel; 4. Annealed part; 41. Heat sink fins; 42. Heat pipe; 43. Fixing plate; 44. Fan; 45. Limiting rod; 46. Adjusting cylinder; 47. Mounting part; 48. Adjusting roller; 5. Adjusting wheel; 51. Slider; 52. Lead screw; 53. Stepper motor; 6. Coated part; 61. Coating chamber; 62. Air pump; 63. Mounting groove; 64. Heating wire; 65. Solenoid valve; 66. Atomizing nozzle. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0029] Example 1

[0030] Please see Figures 1-5 This is the first embodiment of the present utility model. This embodiment provides an integrated production line equipment for medium and fine wires, including a base 1. A first guide wheel 2 is rotatably connected to the upper surface of the base 1 via a bearing. A second guide wheel 3 is installed on the right side of the base 1. An annealing mechanism for annealing medium and fine wires is provided at the upper end of the base 1. An adjustment mechanism for adjusting medium and fine wires is provided on the right side of the first guide wheel 2. A coating mechanism for coating medium and fine wires is provided on the left side of the base 1.

[0031] The annealing mechanism includes an annealing component 4, which is fixed to the upper end of the equipment base 1. Heat dissipation fins 41 are installed on both sides of the annealing component 4. Several heat pipes 42 penetrating the inner wall of the annealing component 4 are fixed to the side wall of the heat dissipation fins 41. A fixing plate 43 is connected to the outside of the heat dissipation fins 41. A fan 44 is fixed to one side of the fixing plate 43.

[0032] Specifically, the interior of the annealed part 4 is rotatably connected by bearings to two limit rods 45, and the upper end of the annealed part 4 is fixed with two adjusting electric cylinders 46 by screws.

[0033] Furthermore, a limiting rod 45 is provided at the inlet / outlet hole inside the annealed part 4 to serve as a limiting device.

[0034] Specifically, the telescopic ends of the two adjusting electric cylinders 46 are fixed with mounting parts 47, and the interior of the mounting parts 47 is rotatably connected to the adjusting rollers 48 via bearings.

[0035] Furthermore, the adjusting electric cylinder 46 drives the mounting part 47 to move vertically, so that the adjusting roller 48 can press the medium and fine wire downward, so that the medium and fine wire is in the coolant in the annealing part 4, thereby annealing and cooling the medium and fine wire.

[0036] In use, the equipment base 1 is placed in a suitable position. When the thin wire passes through the annealing part 4, the limiting rod 45 set at the inlet and outlet hole in the annealing part 4 can play a limiting role. The adjusting electric cylinder 46 drives the mounting part 47 to move vertically, so that the adjusting roller 48 can press the thin wire downward, so that the thin wire is in the coolant in the annealing part 4, thereby annealing and cooling the thin wire. After the coolant absorbs the heat of the thin wire, it transfers the heat to the heat dissipation fins 41 through the heat pipe 42, thereby dissipating the heat of the coolant. The fan 44 on the fixing plate 43 can force air to the heat dissipation fins 41 to dissipate heat, thereby improving the cooling effect of the coolant and enabling the coolant to better anneal the thin wire.

[0037] In summary, this integrated production line equipment for medium and fine wires can press the medium and fine wires downwards, placing them in the coolant within the annealing component 4. The heat pipe 42 transfers heat to the heat dissipation fins 41, thereby dissipating heat from the coolant. The fan 44 can force airflow onto the heat dissipation fins 41, thus improving the cooling effect on the coolant and enabling the coolant to better perform the annealing operation on the medium and fine wires.

[0038] Example 2

[0039] Please see Figures 1-5 This is the second embodiment of the present utility model.

[0040] Specifically, the adjustment mechanism includes an adjustment wheel 5, which is provided in two sets. Both sets of adjustment wheels 5 are installed on the right side of the first guide wheel 2. The lower ends of both sets of adjustment wheels 5 are rotatably connected to a slider 51 that is slidably connected to the equipment base 1. The slider 51 is internally threaded with a lead screw 52, ​​and the input end of the lead screw 52 is connected to a stepper motor 53.

[0041] Furthermore, by adjusting the position between the two adjusting wheels 5, the tension of the fine wire can be adjusted.

[0042] Specifically, the coating mechanism includes a coating component 6, which is fixed on the left side of the equipment base 1. A coating cavity 61 is opened inside the coating component 6. An air pump 62 is connected to the right side of the coating component 6, and the output end of the air pump 62 is connected to an installation groove 63 opened in the coating component 6.

[0043] Furthermore, the air pump 62 draws in external air and delivers it to the mounting slot 63. The air is heated by the heating wire 64 and blown onto the surface of the medium-fine wire to dry the water stains remaining on the surface of the medium-fine wire.

[0044] Specifically, an electric heating wire 64 is installed on the inner wall of the mounting groove 63, and a solenoid valve 65 is connected to the upper surface of the coating part 6. The output end of the solenoid valve 65 is connected to an atomizing nozzle 66 fixed in the coating cavity 61.

[0045] Furthermore, by opening the solenoid valve 65, insulating varnish enters the atomizing nozzle 66 and is sprayed out, thus spraying insulating varnish onto the surface of the fine wire.

[0046] In use, the formed medium-fine wire passes through one side of the second guide wheel 3, then one side of the adjusting wheel 5, through one side of the first guide wheel 2, then through the interior of the annealed part 4, and then through the interior of the coated part 6 to connect with the external winding equipment. The external winding equipment winds up the medium-fine wire. When the formed medium-fine wire passes through the adjusting wheel 5, the tension of the medium-fine wire can be adjusted. The stepper motor 53 drives the lead screw 52 to rotate, which in turn drives the slider 51 to move horizontally on the equipment base 1, thereby adjusting the position between the two adjusting wheels 5 and realizing the adjustment of the tension of the medium-fine wire. The function of the section is as follows: when the annealed medium-fine wire passes through the coating chamber 61 in the coating part 6, the set air pump 62 can draw in external air through the filter tube and then deliver it to the mounting groove 63. The air is heated by the heating wire 64 and blown onto the surface of the medium-fine wire, which can dry the water stains remaining on the surface of the medium-fine wire. The set solenoid valve 65 is connected to the external insulating varnish conveying equipment. By opening the solenoid valve 65, the insulating varnish enters the atomizing nozzle 66 and is sprayed out to spray the insulating varnish onto the surface of the medium-fine wire. This allows the equipment to integrate wire drawing, annealing and coating, improving the practicality of the equipment.

[0047] In summary, this integrated production line equipment for medium and fine wire can press the medium and fine wire downwards, placing it in the coolant within the annealing component 4. The heat pipe 42 transfers heat to the heat dissipation fins 41, thereby dissipating heat from the coolant. The fan 44 can force airflow onto the heat dissipation fins 41, further improving the cooling effect of the coolant. This allows the coolant to better anneal the medium and fine wire and dry any residual water stains on the surface of the wire. By opening the solenoid valve 65, insulating varnish enters the atomizing nozzle 66 and is sprayed onto the surface of the medium and fine wire.

[0048] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0049] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0050] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0051] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A medium-fine integrated production line equipment, including an equipment base (1), characterized in that: The upper surface of the equipment base (1) is rotatably connected to a first guide wheel (2) via a bearing. A second guide wheel (3) is installed on the right side of the equipment base (1). An annealing mechanism for annealing fine wire is provided at the upper end of the equipment base (1). An adjustment mechanism for adjusting fine wire is provided on the right side of the first guide wheel (2). A coating mechanism for coating fine wire is provided on the left side of the equipment base (1). The annealing mechanism includes an annealing component (4), which is fixed to the upper end of the equipment base (1). Heat dissipation fins (41) are installed on both sides of the annealing component (4). Several heat pipes (42) penetrating the inner wall of the annealing component (4) are fixed to the side wall of the heat dissipation fins (41). A fixing plate (43) is connected to the outside of the heat dissipation fins (41). A fan (44) is fixed to one side of the fixing plate (43).

2. The integrated production line equipment for medium and fine wires according to claim 1, characterized in that: The interior of the annealing component (4) is rotatably connected by bearings to two limiting rods (45), and the upper end of the annealing component (4) is fixed with two adjusting electric cylinders (46) by screws.

3. The integrated production line equipment for medium and fine wires according to claim 2, characterized in that: The telescopic ends of the two regulating electric cylinders (46) are fixed with mounting parts (47), and the interior of the mounting parts (47) is rotatably connected to the regulating rollers (48) through bearings.

4. The integrated production line equipment for medium and fine wires according to claim 1, characterized in that: The adjustment mechanism includes an adjustment wheel (5), which is provided in two sets. Both sets of adjustment wheels (5) are installed on the right side of the first guide wheel (2). The lower ends of both sets of adjustment wheels (5) are rotatably connected to a slider (51) that is slidably connected to the equipment base (1).

5. The integrated production line equipment for medium and fine wires according to claim 4, characterized in that: The slider (51) is internally threaded with a lead screw (52), and the input end of the lead screw (52) is connected to a stepper motor (53).

6. The integrated production line equipment for medium and fine wires according to claim 5, characterized in that: The coating mechanism includes a coating component (6), which is fixed to the left side of the equipment base (1). The coating component (6) has a coating cavity (61) inside.

7. The integrated production line equipment for medium and fine wires according to claim 6, characterized in that: A blower (62) is connected to the right side of the coating (6), and the output end of the blower (62) is connected to a mounting groove (63) opened in the coating (6).

8. The integrated production line equipment for medium and fine wires according to claim 7, characterized in that: The inner wall of the mounting groove (63) is equipped with a heating wire (64), and the upper surface of the coating part (6) is connected to a solenoid valve (65). The output end of the solenoid valve (65) is connected to an atomizing nozzle (66) fixed in the coating chamber (61).

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