Protective structure of printing and dyeing high-temperature setting machine
By introducing a filter barrel, exhaust fan, and stirring rod system into the dyeing and finishing machine, the problem of fiber and dust pollution in the exhaust gas was solved, achieving efficient exhaust gas purification and personnel protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU OSMAN TEXTILE TECH CO LTD
- Filing Date
- 2025-03-13
- Publication Date
- 2026-06-09
AI Technical Summary
Existing dyeing and setting machines produce exhaust gases containing large amounts of fibers and dust during operation, causing air pollution and harm to the health of workers.
A protective structure for a high-temperature setting machine for printing and dyeing was designed, including a filter barrel, an exhaust fan, a purification box, and a stirring rod system. The exhaust fan draws in waste gas, which is then filtered and stirred in multiple stages in the filter barrel and purification box. The wave-shaped movement of the stirring rod enhances the mixing of gas and solution and adsorbs impurities.
It effectively reduces the dispersion of impurities in exhaust gas, protects the health of workers, reduces environmental pollution, and improves exhaust gas purification efficiency.
Smart Images
Figure CN224337941U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of setting machine technology, and in particular to a protective structure for a high-temperature setting machine for printing and dyeing. Background Technology
[0002] A heat setter is a device used for printing and dyeing fabrics. It uses heat and pressure to fix the dye onto the fabric, making the color last longer. Heat setters typically use heated rollers or hot plates, controlling temperature and pressure to bond the dye to the fabric. This equipment is widely used in the textile industry for heat setting of printed and dyed fabrics. Using a heat setter can improve the color fastness and gloss of the fabric, making it more suitable for making clothing, home furnishings, and other products.
[0003] A search revealed a Chinese patent publication number, CN222274987U, which provides a heat setting machine for printed and dyed fabrics. However, the aforementioned device has the following problems: during the use of the device, the exhaust gas from the textile printing and dyeing setting machine contains a large amount of fiber and dust, which will cause certain pollution to the atmospheric environment. Long-term exposure to the device can cause lung diseases for workers. Furthermore, the exhaust gas is directly emitted into the external environment, which can easily cause environmental pollution. In view of the above, technological innovation is carried out on the basis of the existing device. Utility Model Content
[0004] In order to improve the problem that the exhaust gas of textile printing and dyeing setting machines contains a large amount of fiber and dust, which causes certain pollution to the atmospheric environment, this application provides a protective structure for a high-temperature setting machine for printing and dyeing.
[0005] The protective structure of a high-temperature setting machine for dyeing and printing provided in this application adopts the following technical solution:
[0006] A protective structure for a high-temperature setting machine for printing and dyeing includes a filter barrel fixedly installed on the top of the setting machine body. An exhaust fan is fixedly connected to the top of the setting machine body. The air inlet end of the exhaust fan is fixedly connected to an air inlet pipe communicating with the interior of the setting machine body. The exhaust end of the exhaust fan is fixedly connected to an exhaust pipe extending into the interior of the filter barrel. A purification box is fixedly connected to the outer surface of the filter barrel. A filter frame is installed inside the purification box. A motor is fixedly connected to the top of the filter barrel. The output end of the motor passes through the top of the filter barrel and is fixedly connected to a rotating shaft. A connecting plate is fixedly connected to the bottom of the rotating shaft. Scrapers are fixedly connected to both sides of the connecting plate.
[0007] Preferably, the filter barrel is fixedly connected to an air supply pipe extending into the purification chamber.
[0008] By adopting the above technical solution, the gas inside the filter canister can be introduced into the purification chamber for further filtration via the gas delivery pipe.
[0009] Preferably, the top of the purification chamber is provided with a top cover, which is fixedly installed on the purification chamber by bolts.
[0010] By adopting the above technical solution and fixing the top cover with bolts, the installation and removal of the top cover becomes more convenient.
[0011] Preferably, a fixed column is fixedly connected to the upper surface inside the filter barrel, the rotating shaft is disposed inside the fixed column, and a disturbance groove is formed on the outer surface of the fixed column, the disturbance groove being wavy and undulating.
[0012] By adopting the above technical solution, the wave-like shape of the disturbance groove enables the internal structure of the device to move up and down during rotation.
[0013] Preferably, the rotating shaft has a moving groove inside, and a stirring rod is slidably connected inside the moving groove. Both ends of the stirring rod are fixedly connected to a transmission frame. The transmission frame has an L-shaped cross-section and overlaps inside the disturbance groove.
[0014] By adopting the above technical solution, the undulating wave-like structure of the disturbance groove causes the rotating shaft to drive the stirring rod to rotate, while the transmission frame can drive the stirring rod to move up and down.
[0015] Preferably, the moving tank is fixedly connected to a limiting shaft that is slidably connected to the inside of the stirring rod.
[0016] By adopting the above technical solution, the movement direction of the stirring rod is restricted by the limiting shaft.
[0017] Preferably, a spring is fixedly connected to the outer surface of the stirring rod and movably sleeved on the limiting shaft, and the top end of the spring is fixedly connected to the inner wall of the moving groove.
[0018] By adopting the above technical solution, the stirring rod can be reset more smoothly through the action of the spring.
[0019] In summary, this application includes at least one of the following beneficial technical effects:
[0020] 1. The undulating wave-shaped turbulence of the disturbance tank causes the rotating shaft to drive the stirring rod to rotate. During this process, the transmission frame can drive the stirring rod to move up and down, making the mixing of gas and solution inside the filter bucket more uniform. This also allows the solution to more effectively adsorb dust and other impurities in the gas, reducing the likelihood of impurities being dispersed into the external environment with the gas and causing respiratory harm to workers, thus providing better protection for the workers. Attached Figure Description
[0021] Figure 1This is a schematic diagram of the protective structure of a high-temperature setting machine for printing and dyeing according to this application;
[0022] Figure 2 This is a schematic diagram of the cleanroom enclosure used in this application;
[0023] Figure 3 This is a schematic diagram of the filter barrel in this application;
[0024] Figure 4 This is a schematic diagram of the fixed column in this application;
[0025] Figure 5 This is a schematic diagram of the rotation axis of this application.
[0026] Reference numerals in the attached drawings: 1. Sterilizer body; 2. Filter barrel; 3. Exhaust fan; 4. Purification box; 5. Motor; 6. Top cover; 7. Filter frame; 8. Air supply pipe; 9. Exhaust pipe; 10. Air inlet pipe; 11. Fixed column; 12. Disturbance groove; 13. Rotating shaft; 14. Connecting plate; 15. Scraper; 16. Moving groove; 17. Stirring rod; 18. Transmission frame; 19. Limiting shaft; 20. Spring. Detailed Implementation
[0027] The following is in conjunction with the appendix Figures 1-5 This application will be described in further detail.
[0028] This application discloses a protective structure for a high-temperature setting machine for printing and dyeing.
[0029] A protective structure for a high-temperature setting machine for printing and dyeing includes a filter barrel 2 fixedly installed on the top of the setting machine body 1. The setting machine body 1 is an existing structure and will not be described in detail here. The setting machine body 1 can perform high-temperature setting on the printed and dyed fabric. The filter barrel 2 is fixedly connected to the top of the setting machine body 1, and the interior of the filter barrel 2 can hold a solution. An exhaust fan 3 is fixedly connected to the top of the setting machine body 1. The air inlet end of the exhaust fan 3 is fixedly connected to an air inlet pipe 10 communicating with the interior of the setting machine body 1, and the exhaust end of the exhaust fan 3 is fixedly connected to an exhaust pipe 9 extending into the interior of the filter barrel 2. The exhaust fan 3 extracts the exhaust gas inside the setting machine body 1 through the air inlet pipe 10 and discharges it to the filter barrel 2 through the exhaust pipe 9. The interior of the filter barrel 2 undergoes sedimentation filtration. A purification box 4 is fixedly connected to the outer surface of the filter barrel 2. A filter frame 7 is installed inside the purification box 4, and the filter frame 7 contains materials such as activated carbon, so that the gas entering the purification box 4 can be purified and filtered. A motor 5 is fixedly connected to the top of the filter barrel 2. The output end of the motor 5 passes through the top of the filter barrel 2 and is fixedly connected to a rotating shaft 13. A connecting plate 14 is fixedly connected to the bottom of the rotating shaft 13. Scrapers 15 are fixedly connected to both sides of the connecting plate 14. The scrapers 15 can clean the impurities attached to the inner wall of the filter barrel 2, making the cleaning of the interior of the filter barrel 2 more convenient and allowing the staff to use the device more easily.
[0030] The filter canister 2 is fixedly connected to an air supply pipe 8 that extends into the purification chamber 4. The air supply pipe 8 allows the gas inside the filter canister 2 to enter the purification chamber 4 for further filtration.
[0031] The top of the purification chamber 4 is provided with a top cover 6, which is fixedly installed on the purification chamber 4 by bolts. The top cover 6 is provided with a pipe, so that the purified and filtered gas can be discharged more smoothly.
[0032] A fixed column 11 is fixedly connected to the upper surface inside the filter barrel 2. The rotating shaft 13 is set inside the fixed column 11. A disturbance groove 12 is opened on the outer surface of the fixed column 11. The disturbance groove 12 is an arc-shaped groove and the disturbance groove 12 undulates up and down in a wave shape.
[0033] The rotating shaft 13 has a moving groove 16 inside, and a stirring rod 17 is slidably connected inside the moving groove 16. There are multiple stirring rods 17, which are equidistantly arranged inside the moving groove 16. The rotating shaft 13 drives the stirring rods 17 to rotate, so that the stirring rods 17 can stir and mix the solution. Both ends of the stirring rod 17 are fixedly connected to the transmission frame 18. The transmission frame 18 has an L-shaped cross section and is attached to the inside of the disturbance groove 12. At the same time, the disturbance groove 12 moves up and down in a wave shape. When the rotating shaft 13 drives the stirring rod 17 to rotate, the transmission frame 18 can drive the stirring rod 17 to move up and down. This makes the mixing of gas and solution inside the filter tank 2 more uniform, and allows the solution to more effectively adsorb dust and other impurities in the gas. This reduces the possibility of impurities being dispersed into the external environment with the gas, thus preventing the respiratory system of workers from being harmed, and provides better protection for workers.
[0034] The moving tank 16 is internally fixedly connected to a limiting shaft 19 that is slidably connected to the inside of the stirring rod 17.
[0035] A spring 20 is fixedly connected to the outer surface of the stirring rod 17 and is movably sleeved on the limiting shaft 19. The top end of the spring 20 is fixedly connected to the inner wall of the moving groove 16. The spring 20 can be compressed and reset by moving the stirring rod 17.
[0036] The circuits, controllers, power supplies, etc., which are connected to the motor 5 and the exhaust fan 3 are not described in detail here, as they are existing structures.
[0037] The implementation principle of the protective structure of a high-temperature setting machine for dyeing and printing in this application embodiment is as follows: When the operator starts the setting machine body 1, the setting machine body 1 sets the dyed and printed fabric at high temperature. At the same time, the operator starts the exhaust fan 3 and motor 5 through the control device. The exhaust fan 3 extracts the exhaust gas inside the setting machine body 1 through the air inlet pipe 10 and discharges it into the filter barrel 2 through the exhaust pipe 9 for sedimentation and filtration. At the same time, the motor 5 drives the rotating shaft 13 to rotate. Simultaneously, the undulating wave-shaped disturbance groove 12 causes the rotating shaft 13 to drive the stirring rod 17 to rotate. During this process, the transmission frame 18 can drive the stirring rod 17 to move up and down, making the mixing of gas and solution inside the filter barrel 2 more uniform and enabling the solution to more effectively adsorb dust and other impurities in the gas, reducing the possibility of impurities being dispersed into the external environment with the gas and causing harm to the respiratory system of the operator. The gas inside the filter barrel 2 can enter the purification box 4 for further filtration through the air supply pipe 8.
[0038] The above are merely optional embodiments of this disclosure and are not intended to limit this disclosure. Various modifications and variations can be made to this disclosure by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this disclosure should be included within the scope of protection of this disclosure.
Claims
1. A protective structure for a high-temperature setting machine for dyeing and printing, characterized in that: The system includes a filter barrel (2) fixedly installed on the top of the stenter body (1). A blower (3) is fixedly connected to the top of the stenter body (1). An air inlet pipe (10) communicating with the inside of the stenter body (1) is fixedly connected to the air inlet end of the blower (3). An exhaust pipe (9) extending into the inside of the filter barrel (2) is fixedly connected to the exhaust end of the blower (3). A purification box (4) is fixedly connected to the outer surface of the filter barrel (2). A filter frame (7) is provided inside the purification box (4). A motor (5) is fixedly connected to the top of the filter barrel (2). The output end of the motor (5) passes through the top of the filter barrel (2) and is fixedly connected to a rotating shaft (13). A connecting plate (14) is fixedly connected to the bottom of the rotating shaft (13). Scrapers (15) are fixedly connected to both sides of the connecting plate (14).
2. The protective structure of a high-temperature setting machine for dyeing and printing according to claim 1, characterized in that: The filter barrel (2) is fixedly connected to an air supply pipe (8) that extends into the purification box (4).
3. The protective structure of a high-temperature setting machine for dyeing and printing according to claim 1, characterized in that: The top of the purification box (4) is provided with a top cover (6), which is fixedly installed on the purification box (4) by bolts.
4. The protective structure of a high-temperature setting machine for dyeing and printing according to claim 1, characterized in that: A fixed column (11) is fixedly connected to the upper surface inside the filter barrel (2), and the rotating shaft (13) is set inside the fixed column (11). A disturbance groove (12) is opened on the outer surface of the fixed column (11).
5. The protective structure of a high-temperature setting machine for dyeing and printing according to claim 4, characterized in that: The disturbance groove (12) undulates up and down in a wave-like shape.
6. The protective structure of a high-temperature setting machine for dyeing and printing according to claim 1, characterized in that: The rotating shaft (13) has a moving groove (16) inside, and a stirring rod (17) is slidably connected inside the moving groove (16). Both ends of the stirring rod (17) are fixedly connected to a transmission frame (18). The transmission frame (18) has an L-shaped cross section and overlaps inside the disturbance groove (12).
7. The protective structure of a high-temperature setting machine for dyeing and printing according to claim 6, characterized in that: The moving tank (16) is fixedly connected to a limiting shaft (19) that is slidably connected to the inside of the stirring rod (17).
8. The protective structure of a high-temperature setting machine for dyeing and printing according to claim 7, characterized in that: A spring (20) is fixedly connected to the outer surface of the stirring rod (17) and is movably sleeved on the limiting shaft (19). The top end of the spring (20) is fixedly connected to the inner wall of the moving groove (16).