Anti-splashing device for vertical water power pulper

By designing splash guards and torsion spring assemblies in the vertical hydraulic pulper, the feed inlet is automatically sealed, solving the problem of material splashing, realizing automated splash prevention, simplifying operation and reducing maintenance costs.

CN224338009UActive Publication Date: 2026-06-09HUBEI CHENGDONG RENEWABLE RESOURCES TECH DEV CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI CHENGDONG RENEWABLE RESOURCES TECH DEV CO LTD
Filing Date
2025-05-23
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Vertical hydraulic pulpers lack effective protection during feeding, resulting in material splashing. Manual operation is required to control the closure of the feed inlet, increasing cleaning and maintenance costs and posing safety hazards.

Method used

A splash-proof assembly including a splash guard and a torsion spring was designed. The material pressure automatically seals the feed inlet, and the drive motor drives the stirring rod and crushing blades to achieve automated splash prevention. The pulp is filtered and collected through a filter screen.

Benefits of technology

It achieves automatic sealing of the feed inlet after material is added, preventing pulp from splashing, simplifying operation, improving splash prevention, reducing cleaning and maintenance costs, and ensuring operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a splash-proof protection device for a vertical hydraulic pulper, relating to the field of pulp processing technology. The device includes a vertical hydraulic pulper with a fixed frame (L-shaped) at its top. A drive motor is fixedly connected to the top of the frame, and the output end of the motor rotates through to the bottom of the frame and is fixedly connected to a stirring rod. Crushing blades are fixedly fitted onto the outer surface of the stirring rod. Grooves are provided on both sides of the inner wall of the vertical hydraulic pulper. An anti-splash assembly is installed inside the vertical hydraulic pulper. Through the design of two anti-splash guards and a torsion spring, the two anti-splash guards automatically and quickly close the feed inlet when material enters the vertical hydraulic pulper. This effectively blocks splashing of pulp after material feeding, and the operation is simple and quick, thus improving the practicality of the splash-proof protection device.
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Description

Technical Field

[0001] This utility model relates to the field of pulp processing technology, and in particular to a splash protection device for the feed of a vertical hydraulic pulper. Background Technology

[0002] In industrial production fields such as pulp and paper making, vertical hydraulic pulpers are key equipment for crushing waste paper, books and other materials. However, in actual use, there are many problems in the feeding process. Traditional vertical hydraulic pulpers lack effective protective measures when feeding, which makes it easy for pulp to splash out at the moment of feeding and during the pulping process. Therefore, anti-splash components need to be installed. Although some pulpers are equipped with some anti-splash devices to prevent pulp from splashing out, most of them still require manual operation and control. It is difficult to automatically and quickly close the feed inlet after the material is fed, which makes it inconvenient to block the pulp splashing. This can easily lead to a dirty and messy working environment, and may even cause injury to operators. It also increases the cost of subsequent cleaning and maintenance. Utility Model Content

[0003] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a vertical hydraulic pulper feed splash protection device that can solve the problem of difficulty in automatically and quickly closing the feed inlet after material is fed, thus making it inconvenient to block the splashing of pulp.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a vertical hydraulic pulper feed splash protection device, comprising a vertical hydraulic pulper, wherein a fixed frame is fixedly connected to the top of the vertical hydraulic pulper, the fixed frame is L-shaped, a drive motor is fixedly connected to the top of the fixed frame, the output end of the drive motor rotates through to the bottom of the fixed frame and is fixedly connected to a stirring rod, a crushing blade is fixedly sleeved on the outer surface of the stirring rod, grooves are provided on both sides of the inner wall of the vertical hydraulic pulper, and a splash protection component is provided inside the vertical hydraulic pulper, the splash protection component includes two splash protection plates, each of the opposite ends of the two splash protection plates is provided with a semi-circular groove, the interior of the two semi-circular grooves is adapted to the outer surface of the stirring rod.

[0005] Preferably, each of the two splash guards has a fixed plate fixedly connected to its opposite ends, the outer surfaces of the two fixed plates are slidably connected to the inner walls of the corresponding grooves, and each of the two fixed plates has a rotating column fixedly connected to its opposite ends, with a torsion spring provided at both ends of the two rotating columns.

[0006] Preferably, two circular grooves are provided on both sides of the inner walls of the two grooves, and the interiors of the four circular grooves are rotatably connected to one end of the corresponding rotating column, and the four torsion springs are fixedly installed inside the corresponding circular grooves.

[0007] Preferably, the top of each of the two splash guards is provided with a sloping groove, and both sloping grooves are located on one side of the stirring rod.

[0008] Preferably, the bottom of the inner wall of the vertical hydraulic pulper is provided with a circular groove, and a filter screen is fixedly installed inside the circular groove, with the filter screen located below the crushing blades.

[0009] Preferably, the vertical hydraulic pulper has a pulp trough inside, the inside of which is connected to the inside of a circular through-slot, and the inside of the pulp trough is connected to the inside of a discharge pipe.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. The vertical hydraulic pulper's feed splash protection device, through the design of two splash guards and torsion springs, enables the two splash guards to automatically and quickly close the feed inlet when the material enters the interior of the vertical hydraulic pulper. Thus, after the material is fed, the two splash guards can easily block the splashing of pulp. The operation process is simple and quick, thereby improving the practicality of the splash protection device. Attached Figure Description

[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0013] Figure 1 This is a three-dimensional structural diagram of the anti-splash protection device for the feed of the vertical hydraulic pulper according to this utility model;

[0014] Figure 2 This is a schematic diagram of the filter structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the slurry tank structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the splash guard structure of this utility model;

[0017] Figure 5 This is a plan view of the circular groove of this utility model.

[0018] Reference numerals in the attached drawings: 1. Vertical hydraulic pulper; 2. Fixed frame; 3. Drive motor; 4. Agitator rod; 5. Crushing blade; 6. Circular through-hole; 7. Filter screen; 8. Groove; 9. Rotating column; 10. Fixed plate; 11. Splash guard plate; 12. Semi-circular trough; 13. Inclined trough; 14. Discharge pipe; 15. Pulp tank; 16. Torsion spring; 17. Circular trough. Detailed Implementation

[0019] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0020] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0022] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0023] Please see Figure 1-5 This utility model provides a technical solution: a vertical hydraulic pulper feed splash protection device, including a vertical hydraulic pulper 1, a fixed frame 2 fixedly connected to the top of the vertical hydraulic pulper 1, the fixed frame 2 being L-shaped, a drive motor 3 fixedly connected to the top of the fixed frame 2, the output end of the drive motor 3 rotating through to the bottom of the fixed frame 2 and fixedly connected to a stirring rod 4, a crushing blade 5 fixedly sleeved on the outer surface of the stirring rod 4, grooves 8 being provided on both sides of the inner wall of the vertical hydraulic pulper 1, and a splash protection component being provided inside the vertical hydraulic pulper 1, the splash protection component including two splash protection plates 11, a semi-circular groove 12 being provided at the opposite ends of the two splash protection plates 11, the interior of the two semi-circular grooves 12 being adapted to the outer surface of the stirring rod 4.

[0024] Furthermore, each of the two splash guards 11 is fixedly connected to a fixing plate 10 at its opposite ends. The outer surfaces of the two fixing plates 10 are slidably connected to the inner walls of the corresponding grooves 8. Each of the two fixing plates 10 is fixedly connected to a rotating column 9 at its opposite ends. Both ends of the two rotating columns 9 are provided with torsion springs 16.

[0025] Furthermore, circular grooves 17 are provided on both sides of the inner wall of the two grooves 8. The interior of the four circular grooves 17 is rotatably connected to one end of the corresponding rotating column 9. The four torsion springs 16 are fixedly installed inside the corresponding circular grooves 17.

[0026] Furthermore, each of the two splash guards 11 has a sloping groove 13 at its top, and both sloping grooves 13 are located on one side of the stirring rod 4.

[0027] Furthermore, a circular groove 6 is provided at the bottom of the inner wall of the vertical hydraulic pulper 1, and a filter screen 7 is fixedly installed inside the circular groove 6, with the filter screen 7 located below the crushing blade 5.

[0028] Furthermore, the vertical hydraulic pulper 1 has a pulp trough 15 inside, the inside of the pulp trough 15 is connected to the inside of the circular through groove 6, and the inside of the pulp trough 15 is connected to the inside of the discharge pipe 14.

[0029] Furthermore, during the feeding stage, waste books and other materials are fed into the two inclined troughs 13. The two splash guards 11 are then subjected to downward pressure from the material. The two splash guards 11 then drive the corresponding fixed plates 10 to rotate the corresponding rotating columns 9. The two rotating columns 9 then rotate and compress the corresponding torsion springs, causing the two splash guards 11 to automatically rotate downward and open. The material then slides into the interior of the vertical hydraulic pulper 1. When the pressure on the two splash guards 11 disappears, the torsion springs 16 provide a restoring force to reset the two splash guards 11, thereby automatically sealing the internal space of the pulper and preventing material splashing. This further improves the practicality of the splash protection device.

[0030] Furthermore, when the drive motor 3 starts and drives the stirring rod 4 and the crushing blade 5 to rotate to start the pulping work, the material is stirred and crushed under the action of the crushing blade 5. Then, the crushed material is initially filtered through the filter screen 7. The qualified pulp enters the pulp tank 15 through the circular channel 6 and is discharged through the discharge pipe 14. The filter screen 7 can intercept larger particles or incompletely crushed materials, allowing them to continue to be crushed in the pulper, thus ensuring the quality of the output.

[0031] Furthermore, through the design of two splash guards 11 in conjunction with torsion springs 16, the two splash guards 11 can automatically close the feed inlet when the material enters the interior of the vertical hydraulic pulper 1. Thus, after the material is fed in, the two splash guards 11 can easily block the splashing of pulp. The operation process is simple and quick, thereby improving the practicality of the splash protection device.

[0032] Structural Description:

[0033] Vertical hydraulic pulper 1: As the main equipment of the entire unit, it is the core space for material crushing and processing, providing a place for pulping operations. Other structures inside it work together to support pulping and splash prevention functions.

[0034] Fixed frame 2: L-shaped, fixedly connected to the top of the vertical hydraulic pulper 1, mainly serving to support and fix the drive motor 3, ensuring the stable installation of the drive motor 3, and providing a power base for the rotation of the mixing rod 4.

[0035] Drive motor 3: Installed at the top of the fixed frame 2, its output end rotates through to the bottom of the fixed frame 2, providing rotational power to the stirring rod 4, driving the stirring rod 4 and the crushing blade 5 to rotate, realizing the stirring and crushing functions of the material.

[0036] Stirring rod 4: It is fixedly connected to the output end of drive motor 3 and rotates under the drive of drive motor 3. Crushing blade 5 is fixedly sleeved on its outer surface. It drives the crushing blade 5 to crush the material by rotating itself.

[0037] Crushing blade 5: It is fixedly sleeved on the outer surface of the stirring rod 4. As the stirring rod 4 rotates, it cuts and crushes the material fed into the vertical hydraulic pulper 1, breaking the material into pulp.

[0038] Circular through groove 6: Located at the bottom of the inner wall of the vertical hydraulic pulper 1, it connects the inside of the pulper with the pulp tank 15 and serves as the discharge channel for pulp. Qualified pulp filtered by the filter screen 7 enters the pulp tank 15 through this groove.

[0039] Filter screen 7: Fixedly installed inside the circular channel 6, located below the crushing blade 5, to perform preliminary filtration of the crushed material, intercepting larger particles or incompletely crushed material, allowing qualified pulp to pass through, and ensuring the quality of the output.

[0040] Groove 8: Used to install rotating column 9 to realize the automatic opening and closing action of splash guard 11.

[0041] Rotating column 9: When the splash guard 11 is subjected to material pressure or the action of torsion spring 16, it serves as a pivot point to drive the splash guard 11 to rotate.

[0042] Fixed plate 10: It serves to connect the splash guard plate 11 and the rotating column 9, and at the same time transmits the force on the splash guard plate 11 to the rotating column 9.

[0043] Splash guard plate 11: A key component of the splash guard assembly. Two splash guard plates 11 are arranged opposite each other inside the vertical hydraulic pulper 1. They open under the pressure of the material during feeding and automatically reset and close the feed inlet under the action of the torsion spring 16 after the material enters, thus preventing material from splashing.

[0044] Semicircular groove 12: When the splash guard 11 is reset, the semicircular groove 12 will be close to the stirring rod 4. In this case, the two semicircular grooves 12 will not affect the normal rotation of the stirring rod 4.

[0045] Inclined trough 13: Used to guide the material smoothly into the vertical hydraulic pulper 1 during feeding, reducing the possibility of material splashing.

[0046] Discharge pipe 14: Connected to the inside of pulp tank 15, it is the final discharge channel for qualified pulp, and transports the pulp that has been filtered by filter screen 7 into pulp tank 15 to subsequent processing steps.

[0047] Slurry tank 15: Used to collect qualified pulp after being filtered by filter screen 7 and discharge the pulp through discharge pipe 14.

[0048] Torsion spring 16: Located at both ends of the rotating column 9 and inside the circular groove 17, it provides restoring force for the splash guard 11. After the material pressure disappears, it pushes the rotating column 9 to rotate, so that the splash guard 11 automatically resets and closes the feed port.

[0049] Circular groove 17: used to install rotating column 9 and torsion spring 16, providing rotation space for rotating column 9, ensuring that torsion spring 16 can effectively act on rotating column 9, and realizing the reset function of splash guard 11.

[0050] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A splash protection device for the feed of a vertical hydraulic pulper, comprising a vertical hydraulic pulper (1), characterized in that: The top of the vertical hydraulic pulper (1) is fixedly connected to a fixed frame (2), which is L-shaped. The top of the fixed frame (2) is fixedly connected to a drive motor (3). The output end of the drive motor (3) rotates through to the bottom of the fixed frame (2) and is fixedly connected to a stirring rod (4). The outer surface of the stirring rod (4) is fixedly fitted with a crushing blade (5). The inner walls of the vertical hydraulic pulper (1) are provided with grooves (8) on both sides. The interior of the vertical hydraulic pulper (1) is provided with a splash-proof component, which includes two splash-proof guards (11). The opposite ends of the two splash-proof guards (11) are provided with semi-circular grooves (12). The interior of the two semi-circular grooves (12) is adapted to the outer surface of the stirring rod (4).

2. The vertical hydraulic pulper feed splash protection device according to claim 1, characterized in that: Each of the two splash guards (11) is fixedly connected to a fixing plate (10) at its opposite ends. The outer surfaces of the two fixing plates (10) are slidably connected to the inner walls of the corresponding grooves (8). Each of the two fixing plates (10) is fixedly connected to a rotating column (9) at its opposite ends. Each of the two rotating columns (9) is provided with a torsion spring (16).

3. The vertical hydraulic pulper feed splash protection device according to claim 2, characterized in that: Both sides of the inner walls of the two grooves (8) are provided with circular grooves (17), and the interiors of the four circular grooves (17) are rotatably connected to one end of the corresponding rotating column (9), and the four torsion springs (16) are fixedly installed inside the corresponding circular grooves (17).

4. The anti-splash protection device for the feed of a vertical hydraulic pulper according to claim 1, characterized in that: Both of the splash guards (11) have inclined grooves (13) at their top ends, and both inclined grooves (13) are located on one side of the stirring rod (4).

5. The anti-splash protection device for the feed of a vertical hydraulic pulper according to claim 1, characterized in that: The vertical hydraulic pulper (1) has a circular groove (6) at the bottom of its inner wall. A filter screen (7) is fixedly installed inside the circular groove (6) and is located below the crushing blade (5).

6. The anti-splash protection device for the feed of a vertical hydraulic pulper according to claim 5, characterized in that: The vertical hydraulic pulper (1) has a pulp trough (15) inside, the inside of the pulp trough (15) is connected to the inside of the circular through groove (6), and the inside of the pulp trough (15) is connected to the inside of the discharge pipe (14).