A pipeline for homogenizing and transferring a compound emulsifier

Abstract

This utility model discloses a pipe for homogenizing and transporting compound emulsifiers, comprising a pipe body with an inlet end and an outlet end. A flow guiding unit and a flow turbulence unit are disposed opposite each other on the inner wall of the pipe body. The flow guiding unit includes several flow guiding plates arranged circumferentially along the inner wall of the pipe body, with flow guiding rings connecting the flow guiding plates. The flow turbulence unit includes several flow turbulence plates, a rotating shaft, and flow turbulence blades. The flow turbulence plates are axially arranged along the inner wall of the pipe body, the rotating shaft passes through the flow turbulence plates, and both ends of the rotating shaft are rotatably disposed at the beginning and end ends of the flow turbulence plates. The flow turbulence blades are disposed on the surface of the rotating shaft and are located between adjacent flow turbulence plates along the interior of the pipe body. The flow guiding unit of this utility model can guide the orderly flow of fluid, and the flow turbulence unit can disrupt the original state of the fluid, promoting thorough mixing of the components of the compound emulsifier.

Description

Technical Field

[0001] This utility model relates to the field of food additive production and transport technology, specifically to a pipeline for homogenizing and transporting compound emulsifiers. Background Technology

[0002] In the food, chemical, and pharmaceutical industries, compound emulsifiers are important additives. Their uniformity and stability play a key role in the quality of the final product. Compound emulsifiers are usually composed of a mixture of multiple components and need to be transported through pipelines during the production process. The homogenization process during transportation directly affects their dispersion effect and subsequent processing performance.

[0003] In existing technologies, the transmission of compound emulsifiers mostly relies on traditional straight pipes or simple flow-guiding pipelines, which have the following problems: Traditional pipelines have simple internal structures and lack targeted flow guidance and turbulence design. During transmission, the fluid is prone to uneven laminar or turbulent flow, resulting in insufficient mixing of emulsifier components and local concentration differences. Some transmission pipelines are made of ordinary metal or plastic materials, which are prone to wear and corrosion when in contact with emulsifiers containing oils and chemical solvents for a long time, thus shortening the pipeline life. At the same time, impurities may be introduced to contaminate the emulsifier. Moreover, the sealing structure design of pipeline connections is unreasonable, especially in high-pressure transmission scenarios, which is prone to leakage. Traditional sealing ring materials have insufficient oil resistance and aging resistance, further aggravating the risk of leakage. This not only wastes raw materials but may also cause safety hazards in production. If the flow guidance structure of the pipeline is not designed properly, it will lead to increased fluid resistance, requiring additional conveying power and increasing energy consumption. At the same time, unreasonable flow channel design may cause local turbulent noise or pipeline vibration, affecting the stability of the production environment. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a pipe for homogenizing and transporting compound emulsifiers.

[0005] To solve the above problems, this utility model provides the following technical solution: a pipe for homogenizing and transporting compound emulsifiers, comprising a pipe body, characterized in that: the pipe body is provided with an inlet end and an outlet end, and a flow guiding unit and a flow turbulence unit are provided opposite to each other on the inner wall of the pipe body;

[0006] The flow guiding unit includes several flow guiding plates, which are arranged circumferentially along the inner wall of the pipe body. A flow guiding ring is connected between the flow guiding plates, and the flow guiding ring is used to stabilize the flow guiding plates.

[0007] The turbulence unit includes several turbulence plates, a rotating shaft, and turbulence blades. The several turbulence plates are axially arranged along the inner wall of the pipe body. The rotating shaft passes through the several turbulence plates, and the two ends of the rotating shaft are rotatably arranged at the beginning and end of the several turbulence plates. The turbulence blades are arranged on the surface of the rotating shaft, and the turbulence blades are arranged between two adjacent turbulence plates along the interior of the pipe body.

[0008] The flow guiding unit is used for the flow of fluid in the pipe, and the flow disturbance unit is used to disrupt the state of the fluid in the pipe body and homogenize it.

[0009] Preferably, both the inlet and outlet ends of the pipeline body are provided with connecting flanges, and the connecting flanges are provided with sealing rings.

[0010] Preferably, the sealing ring is made of oil-resistant rubber.

[0011] Preferably, the pipe body is made of stainless steel, and the inner wall of the pipe body is provided with a wear-resistant coating, which is made of ceramic.

[0012] Preferably, the cross-section of the guide plate is curved, and the height of the guide plate gradually increases from the inlet end to the outlet end of the pipe body.

[0013] Preferably, the baffle plate is at a 45-degree angle to the inner wall of the pipe body, and the baffle blade is at a 45-degree angle to the rotation axis.

[0014] Compared with the prior art, this utility model provides a pipe for homogenizing and transporting compound emulsifiers, which has the following beneficial effects:

[0015] 1. The inner wall of the pipe body of this utility model is provided with a flow guiding unit and a flow turbulence unit. The flow guiding unit can guide the orderly flow of fluid, and the flow turbulence unit can disrupt the original state of the fluid, promote the full mixing of the components of the compound emulsifier, effectively solve the problem of local concentration difference caused by uneven laminar or turbulent flow in traditional pipes, and improve product uniformity.

[0016] 2. The pipe body of this utility model is made of stainless steel, and the inner wall is provided with a wear-resistant coating made of ceramic material, which can withstand long-term erosion by compound emulsifiers containing grease and chemical solvents, reduce wear and corrosion, extend the service life of the pipe, and at the same time avoid the introduction of impurities into the pipe material to contaminate the emulsifier.

[0017] 3. The inlet and outlet flanges of the pipeline body of this utility model are equipped with oil-resistant rubber sealing rings. The oil-resistant rubber material has good oil resistance and aging resistance, which can effectively prevent leakage in high-pressure transmission scenarios, reduce raw material waste, and reduce safety production hazards.

[0018] 4. The cross-section of the guide plate of this utility model is curved and the height gradually rises from the inlet end to the outlet end. This design can reasonably guide the fluid flow, reduce fluid resistance, reduce the power demand for conveying, and at the same time avoid local turbulence noise and pipeline vibration caused by unreasonable flow channel design, thus ensuring a stable production environment. Attached Figure Description

[0019] Figure 1 This is one of the three-dimensional structural schematic diagrams of this utility model;

[0020] Figure 2 This is the second three-dimensional structural schematic diagram of the present invention;

[0021] Figure 3 This is a front view structural diagram of the present utility model;

[0022] Figure 4 The figure shows a cross-sectional structural diagram;

[0023] Figure 5 This is a schematic diagram of the three-dimensional structure of the air deflector.

[0024] In the diagram: 1. Pipe body; 101. Inlet end; 102. Outlet end; 103. Wear-resistant coating; 2. Guide plate; 3. Guide ring; 4. Baffle plate; 5. Rotating shaft; 6. Baffle blade; 7. Connecting flange; 8. Sealing ring. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-5 This application provides a new technical solution: a pipe for homogenizing and transporting compound emulsifiers, comprising a pipe body 1, characterized in that: the pipe body 1 is provided with an inlet end 101 and an outlet end 102, and a flow guiding unit and a flow turbulence unit are provided opposite to each other on the inner wall of the pipe body 1;

[0027] The flow guiding unit includes several flow guiding plates 2, which are arranged circumferentially along the inner wall of the pipe body 1. Flow guiding rings 3 are connected between the flow guiding plates 2, and the flow guiding rings 3 are used to stabilize the flow guiding plates 2. The multiple flow guiding plates 2 are distributed circumferentially along the inner wall of the pipe, and their layout can form a preliminary guiding constraint on the fluid, preventing the fluid from spreading randomly in the pipe. At the same time, the flow guiding rings 3 connecting the flow guiding plates 2 play a role in stabilizing the structure of the flow guiding plates 2, ensuring that the flow guiding plates 2 remain stable under fluid impact.

[0028] The turbulence unit includes several turbulence plates 4, a rotating shaft 5, and turbulence blades 6. The turbulence plates 4 are axially arranged along the inner wall of the pipe body 1. The rotating shaft 5 passes through the turbulence plates 4, and its two ends are rotatably arranged at the beginning and end of the turbulence plates 4. The turbulence blades 6 are arranged on the surface of the rotating shaft 5, and are located between two adjacent turbulence plates 4 along the interior of the pipe body 1. The multiple turbulence plates 4 are axially arranged along the inner wall of the pipe, forming a specific flow channel space. The two ends of the rotating shaft 5 that passes through the turbulence plates 4 are rotatable, and the turbulence blades 6 on its surface are located between adjacent turbulence plates 4. When the fluid flows through this area, it will impact the turbulence blades 6, causing the rotating shaft 5 to rotate. The rotating turbulence blades 6 and the axially distributed turbulence plates 4 cooperate with each other to break the original stable flow state of the fluid (such as laminar flow state), causing the fluid to form a turbulent mixing motion in the pipe, thereby promoting the full contact and mixing of the components in the compound emulsifier and achieving homogenization.

[0029] The flow guiding unit is used for the flow of fluid in the pipe, and the flow disturbance unit is used to disrupt the state of the fluid in the pipe body 1 and homogenize it.

[0030] In some embodiments, both the inlet end 101 and the outlet end 102 of the pipeline body 1 are provided with connecting flanges 7, and sealing rings 8 are provided on the connecting flanges 7; the connecting flanges 7 are used to connect with upstream and downstream equipment, and the sealing rings 8 are provided to seal the pipeline body 1.

[0031] In some embodiments, the sealing ring 8 is made of oil-resistant rubber; the oil-resistant rubber material can increase the sealing of the pipe and also has an anti-corrosion effect.

[0032] In some embodiments, the pipe body 1 is made of stainless steel, and the inner wall of the pipe body 1 is provided with a wear-resistant coating 103, which is made of ceramic material. The ceramic material itself has high hardness and strong wear resistance, and can effectively resist the wear caused by the flow and impact of the compound emulsifier during the transmission process.

[0033] In some embodiments, the cross-section of the guide plate 2 is curved, and the height of the guide plate 2 gradually increases from the inlet end 101 of the pipe body 1 to the outlet end 102; under the guidance of the guide plate 2, the fluid flows orderly along the curved surface to form a stable flow state.

[0034] In some embodiments, the baffle 4 is at a 45-degree angle to the inner wall of the pipe body 1, and the baffle blade 6 is at a 45-degree angle to the rotating shaft 5. Both the baffle blade and the baffle are set at a 45-degree angle. When the fluid flows through, it will impact the baffle blade 6, causing the rotating shaft 5 to rotate. The rotating baffle blade 6 and the baffle 4 at a 45-degree angle cooperate with each other to create disturbance to the fluid.

[0035] In some embodiments, the guide vanes 2 are configured to be seven, the spoilers 2 are configured to be seven, and the spoiler blades 6 are configured to be six.

[0036] Working Principle: After the pipe body 1 is installed with the homogenizer, the compounded emulsifier enters from the inlet end 101 of the pipe body 1. Within the pipe body 1, the flow is guided and interrupted by the flow guiding unit and the flow turbulence unit. Several guide plates 2 of the flow guiding unit are arranged circumferentially along the inner wall of the pipe body 1, with a curved cross-section. The height gradually increases from the inlet end 101 to the outlet end 102. Guided by the guide plates 2, the fluid flows orderly along the curved surface, forming a stable flow state, laying the foundation for subsequent homogenization. Simultaneously, the flow guiding ring 3 stabilizes the guide plates 2, ensuring a stable and reliable flow process. Several turbulence plates 4 of the flow turbulence unit are arranged axially along the inner wall of the pipe, forming a 45-degree angle with the inner wall of the pipe body 1. A rotating shaft 5 passes through these turbulence plates 4, with both ends rotatably mounted on the turbulence plates 4. At both ends, the surface baffles 6 are located between adjacent baffles 4 and at a 45-degree angle to the rotating shaft 5. When the fluid flows through, it impacts the baffles 6, causing the rotating shaft 5 to rotate. The rotating baffles 6 and the baffles 4 at a 45-degree angle cooperate to create disturbance to the fluid, disrupting the original flow state of the fluid and ensuring that the components of the compound emulsifier are fully mixed to achieve homogenization. During the entire transmission process, the connecting flanges 7 at the inlet end 101 and the outlet end 102 of the pipeline are sealed by the oil-resistant rubber sealing rings 8 in the sealing groove to prevent leakage of the fluid during high-pressure transmission and ensure stable transmission of the compound emulsifier in the pipeline. At the same time, the stainless steel pipeline body 1 and the ceramic wear-resistant coating 103 ensure that the pipeline is not corroded by the fluid during transmission, maintaining the stability of the pipeline structure and the cleanliness of the interior.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pipe for homogenously transporting a compound emulsifier, comprising a pipe body (1), characterized in that: The pipe body (1) is provided with an inlet end (101) and an outlet end (102), and the inner wall of the pipe body (1) is provided with a flow guiding unit and a flow turbulence unit respectively; The flow guiding unit includes several flow guiding plates (2), which are arranged circumferentially along the inner wall of the pipe body (1). A flow guiding ring (3) is connected between the flow guiding plates (2), and the flow guiding ring (3) is used to stabilize the flow guiding plates (2). The turbulence unit includes several turbulence plates (4), a rotating shaft (5), and turbulence blades (6). Several turbulence plates (4) are axially arranged along the inner wall of the pipe body (1). The rotating shaft (5) passes through several turbulence plates (4), and the two ends of the rotating shaft (5) are rotatably arranged at the beginning and end of several turbulence plates (4). The turbulence blades (6) are arranged on the surface of the rotating shaft (5), and the turbulence blades (6) are arranged between two adjacent turbulence plates (4) along the interior of the pipe body (1). The flow guiding unit is used for the flow of fluid in the pipe, and the flow disturbance unit is used to disrupt the state of the fluid in the pipe body (1) and homogenize it.

2. The pipe for homogenizing and transporting compound emulsifiers according to claim 1, characterized in that, The inlet end (101) and outlet end (102) of the pipeline body (1) are both provided with connecting flanges (7), and sealing rings (8) are provided on the connecting flanges (7).

3. The pipe for homogenizing and transporting compound emulsifiers according to claim 2, characterized in that, The sealing ring (8) is made of oil-resistant rubber.

4. The pipe for homogenizing and transporting compound emulsifiers according to claim 1, characterized in that, The pipe body (1) is made of stainless steel, and the inner wall of the pipe body (1) is provided with a wear-resistant coating (103), which is made of ceramic.

5. The pipe for homogenizing and transporting compound emulsifiers according to claim 1, characterized in that, The cross-section of the guide plate (2) is curved, and the height of the guide plate (2) gradually increases from the inlet end (101) of the pipe body (1) to the outlet end (102).

6. The pipe for homogenizing and transporting compound emulsifiers according to claim 1, characterized in that, The baffle (4) is at a 45-degree angle to the wall of the pipe body (1), and the baffle blade (6) is at a 45-degree angle to the rotating shaft (5).

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