A cleaning assembly for a boiler auxiliary machine cinder discharge device

By introducing a cleaning trough, electric telescopic rod, blocking components, and distance sensors into the boiler auxiliary slag discharge device, real-time cleaning during the slag discharge process is achieved, avoiding slag backfilling and improving slag discharge efficiency and cleaning stability.

CN224340146UActive Publication Date: 2026-06-09QINGDAO TONGFANG ENVIRONMENTAL ENG EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO TONGFANG ENVIRONMENTAL ENG EQUIP CO LTD
Filing Date
2025-04-30
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

The existing boiler auxiliary slag removal device requires stopping slag removal before starting the cleaning process, which causes slag to backfill when the cleaning device is reset, reducing slag removal efficiency.

Method used

A cleaning component for a boiler auxiliary slag discharge device has been designed, including a cleaning trough, an electric telescopic rod, a blocking component, a stabilizing component, and a distance sensor. It can detect and block slag in real time during the slag discharge process, avoid slag backfilling, and improve cleaning stability and efficiency.

Benefits of technology

It enables real-time cleaning during slag discharge, avoids slag backfilling, improves slag discharge efficiency and cleaning stability, and solves the problem of slag backfilling when the cleaning device is reset.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a cleaning component for a boiler auxiliary slag discharge device, including a slag discharge frame and side plates. The bottom of the side plates is fixedly connected to both sides of the top of the slag discharge frame. An electric telescopic rod is fixedly connected to the rear side of the outer side of the side plates, and a transmission plate is fixedly connected to the output end of the electric telescopic rod. This utility model, by setting a cleaning groove and activating the electric telescopic rod, can perform cleaning during the slag discharge process. This allows slag entering the slag discharge frame during cleaning to be temporarily blocked at the front of the top of the slag discharge frame, avoiding the reduction in slag discharge efficiency caused by cleaning when slag discharge is stopped. It also solves the problem that the cleaning device can only be activated when the user stops using the slag discharge device, otherwise, after the cleaning device moves to clean, slag will be discharged again in the opposite direction, causing slag to backfill when the cleaning device resets, resulting in a reduction in slag discharge efficiency. This achieves the effect of avoiding slag backfilling.
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Description

Technical Field

[0001] This utility model relates to the field of boiler auxiliary equipment technology, specifically a cleaning component of a boiler auxiliary equipment slag discharge device. Background Technology

[0002] Boiler auxiliary equipment refers to the supporting equipment for boilers. It is a rather general concept. The auxiliary equipment for electric boilers, oil-fired boilers, gas-fired boilers, and coal-fired boilers are not entirely the same. The auxiliary equipment for boiling water boilers, hot water boilers, heating boilers, bath boilers, and steam boilers is even more different. Generally speaking, boiler auxiliary equipment includes: electric heating tubes (stainless steel electric heating tubes and ceramic electric heating tubes), burners (oil burners and gas burners), boiler water treatment equipment, water pumps, instruments, valves, grates, economizers, blowers, induced draft fans, dust collectors, chimneys, high-efficiency economizers, etc.

[0003] For example, patent application number CN202323341933.0 discloses a cleaning component for a boiler auxiliary slag discharge device, including a slag discharge device body. Cleaning mechanisms are provided on both sides of the slag discharge device body, and a flushing mechanism is provided at the bottom of the slag discharge device body. This cleaning component, through its cleaning mechanisms, can drive a scraper downwards under the action of a cylinder. The scraper can then scrape away the slag inside the slag discharge device body. Electricity replaces manual scraping of the slag, saving time, labor, and effort, reducing labor costs, and improving the efficiency of slag cleaning. Through the flushing mechanism, workers can use a second connecting pipe to flush away any remaining slag inside the slag discharge device body, preventing slag from adhering to its inner wall and affecting the next use of the slag discharge device body.

[0004] Based on the search of the aforementioned patents and the findings of existing equipment, it is found that while the aforementioned equipment can solve the problem of existing boiler auxiliary slag discharge devices where slag remains at the discharge port and usually requires manual cleaning, which is time-consuming, labor-intensive, and increases labor costs, it also leads to low efficiency in cleaning the slag and inconvenience in use, thus presenting defects.

[0005] However, during use, the cleaning device can only be started when the user stops using the slag discharge device. Otherwise, after the cleaning device moves to clean, slag will be discharged again in the opposite direction of the movement, which will cause the slag to be backfilled when the cleaning device is reset, resulting in a decrease in slag discharge efficiency. Utility Model Content

[0006] To address the problems mentioned in the background art, the purpose of this utility model is to provide a cleaning component for a boiler auxiliary slag discharge device. This component has the advantage of avoiding slag backfilling and solves the problem that the cleaning device can only be started when the user stops using the slag discharge device. Otherwise, after the cleaning device moves to clean, slag will be discharged again in the opposite direction of the movement, causing slag backfilling when the cleaning device resets, resulting in a decrease in slag discharge efficiency.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a cleaning component for a boiler auxiliary slag discharge device, comprising a slag discharge frame and a side plate. The bottom of the side plate is fixedly connected to both sides of the top of the slag discharge frame. An electric telescopic rod is fixedly connected to the rear side of the outer side of the side plate. A transmission plate is fixedly connected to the output end of the electric telescopic rod. A cleaning groove is provided on the outer side of the side plate. A cleaning plate is fixedly connected to the inner side of the side plate through the transmission plate. A triangular separation block is fixedly connected to the front side of the top of the slag discharge frame. A cover plate is provided on the top of the slag discharge frame. The two sides of the bottom of the cover plate are fixedly connected to the top of the side plate. Blocking components are fixedly connected to both sides of the back of the triangular separation block. A stabilizing component is fixedly connected to the front side of the top of the cleaning plate.

[0008] As a preferred embodiment of this utility model, the blocking assembly includes an elastic blocking cloth, one side of which is fixedly connected to both sides of the back of the triangular separating block, a storage groove is provided on the front side of the inner side of the cleaning plate, and the other side of the elastic blocking cloth is fixedly connected to the outer side of the inner wall of the storage groove.

[0009] In a preferred embodiment of this invention, the stabilizing component includes a stabilizing slide, the bottom of which is fixedly connected to the front side of the top of the cleaning plate, and a stabilizing groove is provided on the front side of the top of the cover plate, the inner wall of which is slidably connected to the surface of the stabilizing slide.

[0010] As a preferred embodiment of this utility model, vibration grooves are provided on both sides of the top of the slag discharge frame, and vibration leather is provided inside the vibration groove. The surface of the vibration leather is fixedly connected to the surface of the inner wall of the vibration groove, and vibration motors are fixedly connected to both sides of the bottom of the vibration leather.

[0011] As a preferred embodiment of this utility model, distance sensors are provided on both sides of the top of the cover plate, the bottom of the distance sensor extends through to the bottom of the cover plate, and the distance sensor is electrically connected to the electric telescopic rod through a wire.

[0012] As a preferred embodiment of this invention, the distance sensor has an internal threaded sleeve connected to its surface threaded connection, and the internal threaded sleeve is embedded in both sides inside the cover plate.

[0013] As a preferred embodiment of this invention, a knob is fixedly connected to the top of the distance sensor, and the knob is arranged in a cross shape.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model, by setting up a cleaning groove and activating an electric telescopic rod, can perform cleaning during the slag discharge process. This allows the slag material entering the slag discharge frame during cleaning to be temporarily blocked at the front of the top of the slag discharge frame, avoiding the reduction in slag discharge efficiency caused by cleaning when slag discharge has stopped. It also solves the problem that the cleaning device can only be activated when the slag discharge device has stopped, otherwise, after the cleaning device moves to clean, slag will be discharged again in the opposite direction, causing the slag material to backfill when the cleaning device resets, thus reducing the slag discharge efficiency. This achieves the effect of avoiding slag material backfilling.

[0016] 2. By setting up a blocking component, the elastic blocking cloth connected in the storage tank will gradually unfold as the cleaning plate moves outward, so that the slag material on the front side of the top of the slag discharge frame is blocked, preventing the slag material from entering the gap between the two cleaning plates and thus affecting the use of the cleaning plate.

[0017] 3. By setting a stabilizing component, this utility model will simultaneously drive the stabilizing slide to move along the inner wall of the stabilizing groove during the outward movement of the cleaning plate, thereby guiding and limiting the front side of the cleaning plate and further improving the movement stability of the cleaning plate. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0020] Figure 3 This is an exploded view of the triangular separation block of this utility model;

[0021] Figure 4 This is an exploded view of the components of the distance sensor of this utility model.

[0022] In the diagram: 1. Slag discharge frame; 2. Side plate; 3. Electric telescopic rod; 4. Transmission plate; 5. Cleaning trough; 6. Cleaning plate; 7. Triangular separation block; 8. Cover plate; 9. Blocking assembly; 91. Elastic blocking cloth; 92. Storage trough; 10. Stabilizing assembly; 101. Stabilizing slide; 102. Stabilizing trough; 11. Vibration trough; 12. Vibrating leather; 13. Vibration motor; 14. Distance sensor; 15. Internal threaded sleeve; 16. Knob. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figures 1 to 4 As shown, the present invention provides a cleaning component for a boiler auxiliary slag discharge device, including a slag discharge frame 1 and a side plate 2. The bottom of the side plate 2 is fixedly connected to both sides of the top of the slag discharge frame 1. An electric telescopic rod 3 is fixedly connected to the rear side of the outer side of the side plate 2. A transmission plate 4 is fixedly connected to the output end of the electric telescopic rod 3. A cleaning groove 5 is provided on the outer side of the side plate 2. A cleaning plate 6 is fixedly connected to the inner side of the transmission plate 4, extending through the inner side of the side plate 2. A triangular separating block 7 is fixedly connected to the front side of the top of the slag discharge frame 1. A cover plate 8 is provided on the top of the slag discharge frame 1. The two sides of the bottom of the cover plate 8 are fixedly connected to the top of the side plate 2. Blocking components 9 are fixedly connected to both sides of the back of the triangular separating block 7. A stabilizing component 10 is fixedly connected to the front side of the top of the cleaning plate 6.

[0025] refer to Figure 3 The blocking component 9 includes an elastic blocking cloth 91. One side of the elastic blocking cloth 91 is fixedly connected to both sides of the back of the triangular separating block 7. A storage groove 92 is provided on the front side of the inner side of the cleaning plate 6. The other side of the elastic blocking cloth 91 is fixedly connected to the outer side of the inner wall of the storage groove 92.

[0026] As a technical optimization of this utility model, by setting the blocking component 9, during the process of the cleaning plate 6 moving outward, the elastic blocking cloth 91 connected in the storage groove 92 will gradually unfold as the cleaning plate 6 moves, so that the slag material on the front side of the top of the slag discharge frame 1 is blocked, and the slag material is prevented from entering the gap between the two cleaning plates 6, thereby affecting the use of the cleaning plate 6.

[0027] refer to Figure 2 The stabilizing component 10 includes a stabilizing slide 101. The bottom of the stabilizing slide 101 is fixedly connected to the front side of the top of the cleaning plate 6. A stabilizing groove 102 is provided on the front side of the top of the cover plate 8. The inner wall of the stabilizing groove 102 is slidably connected to the surface of the stabilizing slide 101.

[0028] As a technical optimization of this utility model, by setting a stabilizing component 10, the stabilizing slide 101 will move along the inner wall of the stabilizing groove 102 simultaneously when the cleaning plate 6 moves outward for use, thereby guiding and limiting the front side of the cleaning plate 6, and further improving the moving stability of the cleaning plate 6.

[0029] refer to Figure 1 Vibration grooves 11 are provided on both sides of the top of the slag discharge frame 1. Vibration leather 12 is provided inside the vibration groove 11. The surface of the vibration leather 12 is fixedly connected to the surface of the inner wall of the vibration groove 11. Vibration motors 13 are fixedly connected to both sides of the bottom of the vibration leather 12.

[0030] As a technical optimization of this utility model, by setting up a vibration groove 11, a vibration leather 12 and a vibration motor 13, when using the slag discharge frame 1, the vibration motor 13 is started, so that the vibration motor 13 drives the vibration leather 12 to vibrate. Then the vibration leather 12 in the vibration groove 11 will continuously vibrate along with the slag, so that the slag can also be affected by the vibration force during the discharge process to ensure the slag discharge efficiency.

[0031] refer to Figure 1 Distance sensors 14 are provided on both sides of the top of the cover plate 8. The bottom of the distance sensor 14 extends through to the bottom of the cover plate 8. The distance sensor 14 is electrically connected to the electric telescopic rod 3 through a wire.

[0032] As a technical optimization of this utility model, by setting a distance sensor 14, during the use of the slag discharge frame 1, the distance sensor 14 can detect the distance between the current cover plate 8 and the slag below in real time. If the distance sensor 14 detects that the distance between the cover plate 8 and the slag below is always too close, it means that the current slag discharge efficiency is reduced. At this time, the distance sensor 14 will control the electric telescopic rod 3 to open, thereby driving the cleaning plate 6 to move outward and discharge the slag through the cleaning trough 5.

[0033] refer to Figure 4 The distance sensor 14 has an internal threaded sleeve 15 threaded to its surface, which is embedded in both sides inside the cover plate 8.

[0034] As a technical optimization of this utility model, by setting the inner threaded sleeve 15, when the distance sensor 14 is damaged during use, the user can rotate the distance sensor 14 to disengage it from the inner threaded sleeve 15, thereby facilitating the replacement of the distance sensor 14.

[0035] refer to Figure 4 A knob 16 is fixedly connected to the top of the distance sensor 14, and the knob 16 is arranged in a cross shape.

[0036] As a technical optimization of this utility model, by setting a knob 16, when the user needs to rotate and remove the distance sensor 14, the user can apply force by holding the cross-shaped knob 16, so that the knob 16 drives the distance sensor 14 to rotate, giving the user a convenient point of force application, while avoiding slippage.

[0037] The working principle and usage process of this utility model are as follows: When slag is received and discharged from the front of the slag discharge frame 1, it is discharged through the cleaning groove 5 opened on the side plate 2. If the slag discharge efficiency decreases during continuous slag discharge and cleaning is required, the user can activate the electric telescopic rod 3 to drive the transmission plate 4 to move outward. Then, the transmission plate 4 will drive the cleaning plate 6 to move outward, so that the cleaning plate 6 pushes the slag on the slag discharge frame 1 to both sides, thereby quickly discharging the slag on the slag discharge frame 1 when the slag discharge efficiency decreases. At the same time, cleaning can be carried out during the slag discharge process, so that the slag entering the slag discharge frame 1 during the cleaning process can be temporarily blocked at the front of the top of the slag discharge frame 1, preventing the slag from being discharged when slag discharge stops. The cleaning process reduces the slag discharge efficiency. However, the triangular separating block 7 can separate the slag material when it enters the top of the slag discharge frame 1, thus ensuring a more consistent amount of slag on both sides. As the cleaning plate 6 moves outward, the elastic blocking cloth 91 connected in the storage trough 92 gradually unfolds, blocking the slag material on the front side of the top of the slag discharge frame 1 and preventing it from entering the gap between the two cleaning plates 6, which would affect the use of the cleaning plate 6. During the outward movement of the cleaning plate 6, the stabilizing slide 101 moves along the inner wall of the stabilizing trough 102, thus guiding and limiting the front side of the cleaning plate 6, further improving the stability of the cleaning plate 6.

[0038] In summary, the cleaning component of this boiler auxiliary slag discharge device, by setting up a cleaning trough 5 and activating the electric telescopic rod 3, can perform cleaning during the slag discharge process. This allows the slag material entering the slag discharge frame 1 during cleaning to be temporarily blocked at the front of the top of the slag discharge frame 1, avoiding the reduction in slag discharge efficiency caused by cleaning when slag discharge is stopped. It also solves the problem that the cleaning device can only be activated when the user stops using the slag discharge device, otherwise, after the cleaning device moves to clean, slag will be discharged again in the opposite direction, causing the slag material to backfill when the cleaning device resets, resulting in a reduction in slag discharge efficiency.

[0039] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cleaning assembly for a boiler auxiliary slag discharge device, comprising a slag discharge frame (1) and a side plate (2), characterized in that: The bottom of the side plate (2) is fixedly connected to the top of the slag discharge frame (1) on both sides. An electric telescopic rod (3) is fixedly connected to the rear side of the outer side of the side plate (2). A transmission plate (4) is fixedly connected to the output end of the electric telescopic rod (3). A cleaning groove (5) is provided on the outer side of the side plate (2). A cleaning plate (6) is fixedly connected to the inner side of the side plate (2) through the transmission plate (4). A triangular separation block (7) is fixedly connected to the front side of the top of the slag discharge frame (1). A cover plate (8) is provided on the top of the slag discharge frame (1). The bottom sides of the cover plate (8) are fixedly connected to the top of the side plate (2). A blocking component (9) is fixedly connected to both sides of the back of the triangular separation block (7). A stabilizing component (10) is fixedly connected to the front side of the top of the cleaning plate (6).

2. The cleaning assembly of a boiler auxiliary slag discharge device according to claim 1, characterized in that: The blocking assembly (9) includes an elastic blocking cloth (91), one side of which is fixedly connected to both sides of the back of the triangular separating block (7), and a storage groove (92) is provided on the front side of the inner side of the cleaning plate (6), and the other side of the elastic blocking cloth (91) is fixedly connected to the outer side of the inner wall of the storage groove (92).

3. The cleaning assembly of a boiler auxiliary slag discharge device according to claim 1, characterized in that: The stabilizing component (10) includes a stabilizing slide (101), the bottom of which is fixedly connected to the front side of the top of the cleaning plate (6), and a stabilizing groove (102) is provided on the front side of the top of the cover plate (8), with the inner wall of the stabilizing groove (102) slidably connected to the surface of the stabilizing slide (101).

4. The cleaning assembly of a boiler auxiliary slag discharge device according to claim 1, characterized in that: Vibration grooves (11) are provided on both sides of the top of the slag discharge frame (1). Vibration leather (12) is provided inside the vibration groove (11). The surface of the vibration leather (12) is fixedly connected to the surface of the inner wall of the vibration groove (11). Vibration motors (13) are fixedly connected to both sides of the bottom of the vibration leather (12).

5. The cleaning assembly of a boiler auxiliary slag discharge device according to claim 1, characterized in that: Distance sensors (14) are provided on both sides of the top of the cover plate (8). The bottom of the distance sensor (14) extends through to the bottom of the cover plate (8). The distance sensor (14) is electrically connected to the electric telescopic rod (3) through a wire.

6. The cleaning assembly of a boiler auxiliary slag discharge device according to claim 5, characterized in that: The distance sensor (14) has an internal threaded sleeve (15) threaded onto its surface, and the internal threaded sleeve (15) is embedded in both sides inside the cover plate (8).

7. The cleaning assembly of a boiler auxiliary slag discharge device according to claim 5, characterized in that: A knob (16) is fixedly connected to the top of the distance sensor (14), and the knob (16) is arranged in a cross shape.