Metal product photographing microscope device

Abstract

The utility model relates to industrial detection field especially, and it is a kind of metal product photographing microscope device.The utility model provides a kind of metal product photographing microscope device, including base, support plate, fixed plate and elastic piece etc., the left and right symmetrical connection of base upside has support plate, the side of four support plates is slidably connected with fixed plate, and elastic piece is connected between two fixed plates and corresponding support plate.The setting of guide frame, sliding block, connecting plate, mounting bracket, first elastic rope, motor, clamping block, clamping plate and second elastic rope ensures that the metal product of complex shape can be accurately positioned and firmly clamped, significantly improves the quality and consistency of photographing microscopy, in addition, through the operation of two motors, two motor output shafts drive the clamping block connected therewith to rotate, and the clamping block connected therewith drives the metal product of complex shape to rotate, ensuring that the metal product of complex shape can collect pictures in all directions.

Description

Technical Field

[0001] This utility model relates to the field of industrial inspection, and in particular to a photographic microscopic inspection device for metal products. Background Technology

[0002] Metal product photographic microscopy inspection equipment is a device specifically designed for high-precision visual inspection of metal products, widely used in quality control and inspection processes in industrial manufacturing. This device combines optical imaging technology, image processing technology, and automated control systems to efficiently and accurately detect surface defects, dimensional deviations, and other quality issues in metal products.

[0003] Traditional metal product photographic microscopy inspection devices are mostly designed for specific types of products, lacking flexibility and adjustability. This means they are difficult to adapt to metal products of different shapes, sizes, and structures, limiting their application in diverse production environments. In addition, for metal products with complex shapes, traditional metal product photographic microscopy inspection devices may not be able to fully capture images of the product. For example, some devices may not be able to cover all surfaces of the product, resulting in missing images of critical areas. Such incomplete image acquisition can seriously affect the accuracy of inspection results.

[0004] To address the aforementioned issues, it is necessary to design a metal product imaging and microscopic inspection device capable of photographing and inspecting metal products with complex shapes. Utility Model Content

[0005] In order to overcome the shortcomings of traditional metal product photographic microscopic inspection devices that are difficult to adapt to metal products of different shapes, sizes and structures, this utility model provides a metal product photographic microscopic inspection device.

[0006] The technical solution of this utility model is as follows: a metal product photographic microscopic inspection device, comprising a base, a support plate, a fixing plate, elastic elements, rollers, a support frame, a lens bracket, screws, a photographing lens, a display bracket, a microscopic inspection display, and a clamping assembly. Support plates are symmetrically connected to the left and right sides of the upper side of the base. Fixing plates are slidably connected to one side of each of the four support plates facing each other. Elastic elements are connected between each of the two fixing plates and their corresponding support plates. Multiple rollers are evenly spaced on the base. A support frame is connected to the rear right side of the base. A lens bracket is slidably connected to the support frame. A screw is threadedly connected to the front side of the lens bracket. A photographing lens is installed on the left side of the lens bracket. A display bracket is slidably connected to the support frame. A screw is also threadedly connected to the front side of the display bracket. A microscopic inspection display is installed on the right side of the display bracket. A clamping assembly is provided on the base.

[0007] Furthermore, it is particularly preferred that the clamping assembly includes a guide frame, a slider, a connecting plate, a mounting frame, a first tension rope, a fixing frame, a blow-suction dual-purpose nozzle, a motor, a clamping block, a locking plate, and a second tension rope. The guide frames are symmetrically connected to the left and right sides of the base, and sliders are slidably connected to both guide frames. Clamping blocks are slidably connected to the middle of both sliders. The mounting frame is connected to the rear side of the base, and connecting plates are symmetrically slidably connected to the left and right sides of the mounting frame. A first tension rope is connected between the two connecting plates and is located inside the mounting frame. Motors are installed on the outer sides of both connecting plates, and the output shafts of both motors are fixedly connected to the corresponding clamping blocks. Second tension ropes are symmetrically connected to the left and right sides of the outer side of the base. Locking plates are slidably connected to the base, and the other ends of the two second tension ropes are fixedly connected to the locking plates. A fixing frame is connected to the rear side of the base, and multiple blow-suction dual-purpose nozzles are installed on the fixing frame.

[0008] In addition, it is particularly preferred that the device also includes an electric slide rail, a sliding plate, and a pusher frame. The electric slide rail is installed at the bottom of the base, the sliding plate is slidably connected to the electric slide rail, and the pusher frame is slidably connected to the base. The pusher frame passes through the base, and the sliding plate and the pusher frame are in contact and cooperate with each other.

[0009] In addition, it is particularly preferred that a protective shell is also included, with a protective shell provided on the outer side of both connecting plates, and the two protective shells are located on the outer side of the two motors.

[0010] Furthermore, it is particularly preferred that the four support plates are L-shaped.

[0011] Furthermore, it is particularly preferred that the clamping blocks also include soft silicon blocks, with soft silicon blocks connected to the opposing sides of both clamping blocks.

[0012] The beneficial effects of this utility model are as follows: By setting up a guide frame, slider, connecting plate, mounting frame, first tension rope, motor, clamping block, clamping plate and second tension rope, it is ensured that complex-shaped metal products can be accurately positioned and firmly clamped, which significantly improves the quality and consistency of photographic microscopic inspection. In addition, through the operation of two motors, the output shafts of the two motors drive the clamping blocks connected to them to rotate, and the clamping blocks connected to them drive the complex-shaped metal products to rotate, ensuring that complex-shaped metal products can be captured from all directions. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a three-dimensional structural diagram of the roller, support frame, and lens bracket components of this utility model.

[0015] Figure 3 This is a three-dimensional structural diagram of the support plate, fixing plate, and elastic element of this utility model.

[0016] Figure 4 This is a three-dimensional structural diagram of the support frame, the second elastic rope, and the electric slide rail of this utility model.

[0017] Figure 5 This is a three-dimensional structural diagram of the guide frame, slider, and connecting plate of this utility model.

[0018] Figure 6 This is a three-dimensional structural diagram of the electric slide rail, sliding plate, and push frame of this utility model.

[0019] Figure 7 This is a three-dimensional structural diagram of the electric slide rail and sliding plate of this utility model.

[0020] The above-mentioned attached drawings include the following reference numerals: 1. Base, 2. Support plate, 3. Fixing plate, 31. Elastic element, 4. Roller, 5. Support frame, 6. Lens bracket, 61. Screw, 62. Photographic lens, 7. Monitor bracket, 71. Microscopic monitor, 8. Guide frame, 9. Slider, 10. Connecting plate, 11. Mounting frame, 111. First elastic rope, 112. Fixing frame, 113. Blowing and suction nozzle, 12. Motor, 121. Protective shell, 13. Clamping block, 131. Soft silicone block, 14. Clamping plate, 141. Second elastic rope, 15. Electric slide rail, 16. Sliding plate, 17. Push frame. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0022] Example: A photographic microscopic inspection device for metal products, such as... Figures 1-7As shown, the system includes a base 1, a support plate 2, a fixing plate 3, an elastic element 31, rollers 4, a support frame 5, a lens bracket 6, screws 61, a photographic lens 62, a monitor bracket 7, a microscopic monitor 71, a clamping assembly, an electric slide rail 15, a sliding plate 16, and a pusher 17. Support plates 2 are symmetrically connected to the upper left and right sides of the base 1. The four support plates 2 are L-shaped, and a fixing plate 3 is slidably connected to the opposite side of each of the four support plates 2. Elastic elements 31 connect each fixing plate 3 to its corresponding support plate 2. Multiple rollers 4 are evenly spaced on the base 1. A support frame 5 is connected to the rear right side of the base 1. A lens bracket 6 is slidably connected to the support frame 5. A screw 61 is threadedly connected to the front of the lens bracket 6. A photographic lens is mounted on the left side of the lens bracket 6. 62. The camera lens 62 is used to capture images of metal products and transmit the data to the microscopic inspection monitor 71. A monitor bracket 7 is slidably connected to the support frame 5. The monitor bracket 7 is used to adjust the position of the microscopic inspection monitor 71. A screw 61 is also threadedly connected to the front side of the monitor bracket 7. The microscopic inspection monitor 71 is mounted on the right side of the monitor bracket 7. The microscopic inspection monitor 71 is used to display the images of metal products captured by the camera lens 62. A clamping assembly is provided on the base 1. The clamping assembly includes a guide frame 8, a slider 9, a connecting plate 10, a mounting bracket 11, a first elastic rope 111, a fixing frame 112, a blow-suction nozzle 113, a motor 12, a protective shell 121, a clamping block 13, a soft silicone block 131, a clamping plate 14, and a second elastic rope 141. Guide frames 8 are symmetrically connected to the left and right sides of the base 1. Sliding blocks 9 are slidably connected to each guide frame 8. Clamping blocks 13 are slidably connected to the middle of each sliding block 9. The clamping blocks 13 are used to clamp and fix complex-shaped metal products. A mounting frame 11 is connected to the rear side of the base 1. Connecting plates 10 are symmetrically slidably connected to the left and right sides of the mounting frame 11. A first tension rope 111 is connected between the two connecting plates 10 and is located inside the mounting frame 11. Motors 12 are mounted on the outer sides of both connecting plates 10. Protective shells 121 are provided on the outer sides of both connecting plates 10 and are located outside the two motors 12. The protective shells 121 are used to protect the motors 12. The output shafts of both motors 12 are fixedly connected to the corresponding clamping blocks 13. Two clamping blocks 13 are each connected to a soft silicone block 131 on their opposing sides. The soft silicone block 131 increases friction and prevents damage to the surface of the metal product. Second elastic ropes 141 are symmetrically connected to the outer sides of the base 1. These second elastic ropes 141 provide a restoring force, ensuring the clamping plate 14 can be reset and restricting the movement of the connecting plate 10. The clamping plate 14 is slidably connected to the base 1. The other ends of the two second elastic ropes 141 are fixedly connected to the clamping plate 14. The clamping plate 14 restricts the movement of the two connecting plates 10. A fixing frame 112 is connected to the rear side of the base 1. Multiple blow-suction nozzles 113 are installed on the fixing frame 112. These blow-suction nozzles 113 are used to remove dust from the surface of the metal product, ensuring image quality. An electric slide rail 15 is installed at the bottom of the base 1.A sliding plate 16 is slidably connected to the electric slide rail 15, and a pusher frame 17 is slidably connected to the base 1. The pusher frame 17 passes through the base 1, and the sliding plate 16 contacts and engages with the pusher frame 17. The pusher frame 17 is used to push qualified metal products upward.

[0023] When this device is needed to perform photographic microscopic inspection on metal products, the operator first activates the photographing lens 62 and the microscopic inspection display 71, putting them into working condition. Then, the operator places the metal product to be photographed and inspected on multiple rollers 4. During this process, the metal product applies pressure to the fixing plates 3 on both sides, causing the fixing plates 3 to move outward along the corresponding support plates 2, compressing multiple elastic elements 31. When the metal product is completely placed on the multiple rollers 4, the photographing lens 62 begins to photograph the metal product. The data after the photograph is taken is transmitted to the microscopic inspection display 71, which displays the captured image. If the metal product needs photographic microscopic inspection, the electric slide rail 15 is activated, causing the sliding plate 16 to move. Moving forward, when the sliding plate 16 contacts the push frame 17 and applies pressure to it, the push frame 17 moves upward, pushing the qualified metal product upward. When the qualified metal product reaches the appropriate position, it is collected. Subsequently, the fixed plates 3 on both sides are no longer pressed. Under the reset action of multiple elastic elements 31, the fixed plates 3 on both sides move along the corresponding support plates 2 to their initial positions. At the same time, the sliding plate 16 moves backward. When the sliding plate 16 reaches its initial position, the electric slide rail 15 is closed. At this time, the push plate is no longer pressed and moves downward to its initial position under the action of gravity. When it is necessary to perform photographic microscopic inspection on metal products with complex shapes, the operation... Personnel place the complex-shaped metal product between two clamping blocks 13. Then, they pull the clamping plate 14 downwards, stretching the two second tension ropes 141. Once the clamping plate 14 reaches the appropriate position and disengages from the two connecting plates 10, the first tension rope 111 resets, causing all components on the two connecting plates 10 to move inwards along the mounting bracket 11. At this point, the two clamping blocks 13 move to contact the complex-shaped metal product and secure it. Then, the photographing lens 62 takes a picture of the complex-shaped metal product, and the data is transmitted to the microscopic inspection display 71, which displays the captured image. If the complex-shaped metal product fails the microscopic inspection, the personnel then... The operator starts two motors 12, whose output shafts drive clamping blocks 13 to rotate. These clamping blocks 13 rotate the complex-shaped metal product. Once the product has rotated to a different angle, the operator removes the blow-suction nozzle 113, aligns it with the product, and activates it to blow air onto the surface, removing dust. After the surface is clean, the nozzle and motors 12 are turned off, and the nozzle is returned to its original position. The camera lens 62 then takes another picture of the product, transmitting the data to the microscopic inspection monitor 71, which displays the captured image.If the complex-shaped metal product passes the microscopic inspection, the worker pulls the two connecting plates 10 outward along the mounting bracket 11. The first tension rope 111 is stretched, and the movement of the two connecting plates 10 causes all components on them to move outward. Once the two connecting plates 10 reach their initial position, the second tension rope 141 is released. Under the reset action of the two second tension ropes 141, the clamping plate 14 moves upward to its initial position, again limiting the movement of the two connecting plates 10. Then, the two connecting plates 10 are released, facilitating the collection of complex-shaped metal products.

[0024] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A photographic microscopic inspection device for metal products, characterized in that, The system includes a base (1), support plates (2), fixing plates (3), elastic elements (31), rollers (4), support frames (5), lens brackets (6), screws (61), a camera lens (62), a monitor bracket (7), a microscopic monitor (71), and clamping components. Support plates (2) are symmetrically fixed to the upper side of the base (1). Fixing plates (3) are slidably connected to the opposing sides of the four support plates (2). Elastic elements (31) are provided between each of the two fixing plates (3) and the corresponding support plates (2). All components on the base (1) are... Multiple rollers (4) are evenly spaced. A support frame (5) is fixed to the right side of the base (1). A lens bracket (6) is slidably connected to the support frame (5). A screw (61) is threadedly connected to the front side of the lens bracket (6). A camera lens (62) is installed on the left side of the lens bracket (6). A monitor bracket (7) is slidably connected to the support frame (5). A screw (61) is also threadedly connected to the front side of the monitor bracket (7). A microscopic monitor (71) is installed on the right side of the monitor bracket (7). A clamping assembly is provided on the base (1).

2. The metal product photographic microscopic inspection device as described in claim 1, characterized in that, The clamping assembly includes a guide frame (8), a slider (9), a connecting plate (10), a mounting frame (11), a first tension rope (111), a fixing frame (112), a blow-suction nozzle (113), a motor (12), a clamping block (13), a clamping plate (14), and a second tension rope (141). Guide frames (8) are symmetrically fixed on the left and right sides of the base (1). Sliders (9) are slidably connected to both guide frames (8). Clamping blocks (13) are slidably connected to the middle of both sliders (9). A mounting frame (11) is installed on the rear side of the base (1). Connecting plates (10) are symmetrically slidably connected to the left and right sides of the mounting frame (11). Two... A first elastic rope (111) is connected between the connecting plates (10). The first elastic rope (111) is located inside the mounting frame (11). Motors (12) are installed on the outer sides of the two connecting plates (10). The output shafts of the two motors (12) are fixedly connected to the corresponding clamping blocks (13). Second elastic ropes (141) are symmetrically connected to the outer sides of the base (1). A card plate (14) is slidably connected on the base (1). The other ends of the two second elastic ropes (141) are fixedly connected to the card plate (14). A fixing frame (112) is fixed on the rear side of the base (1). Multiple blow and suction nozzles (113) are installed on the fixing frame (112).

3. The metal product photographic microscopic inspection device as described in claim 2, characterized in that, It also includes an electric slide rail (15), a sliding plate (16) and a pusher frame (17). The electric slide rail (15) is installed at the bottom of the base (1). The sliding plate (16) is slidably connected on the electric slide rail (15). The pusher frame (17) is slidably connected on the base (1). The pusher frame (17) passes through the base (1). The sliding plate (16) and the pusher frame (17) are in contact and cooperate.

4. The metal product photographic microscopic inspection device as described in claim 3, characterized in that, It also includes a protective shell (121), and the two connecting plates (10) are connected to the outer side of the protective shell (121), and the two protective shells (121) are located outside the two motors (12).

5. The metal product photographic microscopic inspection device as described in claim 4, characterized in that, The four support plates (2) are L-shaped.

6. The metal product photographic microscopic inspection device as described in claim 5, characterized in that, It also includes a soft silicon block (131), and a soft silicon block (131) is provided on the opposite side of the two clamping blocks (13).

Images