A detection device for a stamped gear ring

Abstract

The utility model relates to stamping gear ring's detection device technical field, concretely is a kind of stamping gear ring's detection device, including operation platform, the tabletop of operation platform is equipped with transfer subassembly, detection component and positioning auxiliary assembly;Transfer subassembly includes transverse moving part, and the moving end of transverse moving part is equipped with rotating clamping end;Positioning auxiliary assembly includes longitudinal moving part, and the moving end on longitudinal moving part is equipped with rotating end, and rotating end top is equipped with jacking end, and the top of jacking end is fixed with top plate.The stamping gear ring's detection device, positioning auxiliary assembly is through the linkage of longitudinal moving part, rotating end and jacking end, can be realized with rotating clamping material cooperation and take material, and positioning plate is driven by double-shaft air cylinder from inside and clamps gear ring, and positioning rod of positioning cylinder is contacted with cross plate positioning hole, to play the role of correction positioning in the process of adjusting angle, ensure that angle is consistent, ensure that gear ring feeding alignment position, avoid the influence of feeding of the occurrence of deviation.

Description

Technical Field

[0001] This utility model relates to the field of gear ring detection technology, specifically a detection device for stamped gear rings. Background Technology

[0002] With the rapid development of the automotive industry, the anti-lock braking system (ABS) is a core component for ensuring driving safety, and its performance directly affects the vehicle's braking stability. The ABS gear ring, as a key sensing element of the ABS system, outputs wheel speed signals by accurately sensing changes in the number of teeth on the gear ring. The accuracy of its tooth count directly determines the accuracy of wheel speed measurement, which in turn affects the response sensitivity and reliability of the ABS system. Therefore, tooth count detection is a crucial step in ensuring product quality during the manufacturing process of the ABS gear ring.

[0003] Currently, the traditional method of detecting the number of teeth on ABS gear rings mainly relies on manual loading and unloading. In this method, operators need to manually place the gear rings at the testing station, complete the test, and then manually remove them, repeating this process over and over. This process not only consumes a lot of manpower but also has extremely low efficiency, making it difficult to meet the high-efficiency requirements of modern automotive parts mass production. In addition, manual operation inevitably carries the risk of fatigue and misoperation, resulting in a lack of continuity in the testing process and making it easy to miss or misdetect, which seriously affects the stability of product quality. Utility Model Content

[0004] To achieve the above objectives, the present invention provides the following technical solution: a testing device for stamped gear rings, comprising an operating table, wherein a transfer component, a testing component, and a positioning auxiliary component are mounted on the surface of the operating table;

[0005] The transfer assembly includes a lateral moving part, and a rotating clamping end is mounted on the moving end of the lateral moving part;

[0006] The positioning auxiliary component includes a longitudinal moving part, a rotating end is installed on the moving end of the longitudinal moving part, a lifting end is installed on the top of the rotating end, a top plate is fixed on the top of the lifting end, a dual-axis cylinder is installed on the top plate, and positioning plates are fixed on both ends of the dual-axis cylinder.

[0007] The detection assembly includes a vertical plate, a platform mounted on the vertical plate, a double pusher mounted on the platform, a connecting plate fixed to the head end of the double pusher, and a probe mounted on the connecting plate.

[0008] Furthermore, the longitudinal moving part includes a lead screw device mounted on the operating table, and a sliding plate slidably connected to and fixed to the moving end of the lead screw device, with the rotating end mounted at the center of the sliding plate.

[0009] Furthermore, the rotating end includes a rotating column rotatably connected to the slide plate, and a drive motor installed at the bottom to drive the rotating column to rotate. A cross plate is fixed at the top of the rotating column, and the lifting end is installed on the cross plate.

[0010] Furthermore, a positioning cylinder is also installed on the slide plate, and a positioning rod is installed on the piston rod of the positioning cylinder. Multiple positioning holes adapted to the positioning rod are opened on the cross plate.

[0011] Furthermore, the lifting end includes an upper lifting cylinder mounted on the cross plate and two sets of guide rods passing through it, and the cross plate is fixed to the piston rod of the upper lifting cylinder and the guide rods.

[0012] Furthermore, the dual-push unit includes a short-push cylinder mounted on the platform and a support plate slidably connected to and fixed to the piston rod of the short-push cylinder. An ejection cylinder is mounted on the support plate and two sets of guide pillars are provided through it. The piston rod of the ejection cylinder and the guide pillars are both fixed to the connecting plate.

[0013] Furthermore, a clamping cylinder is also installed on the connecting plate, and a measuring plate is installed on the clamping end of each clamping cylinder.

[0014] Furthermore, the lateral moving part includes a platform, on which a transfer plate is slidably connected, and a first belt drive device for driving the transfer plate to move is also installed on the inner side, and the rotating clamping end is installed on the transfer plate.

[0015] Furthermore, the rotating clamping end includes a rotating shaft rotatably connected to the transfer plate, and a second belt drive device for driving the rotating shaft to rotate is installed at the bottom. A rotating frame is fixed at the top of the rotating shaft. A push cylinder and a push plate with the piston rod of the push cylinder slidably connected to the side are installed on the rotating frame. A clamping cylinder is installed on the side of the push plate, and a clamping plate is fixed at the clamping end of the clamping cylinder.

[0016] Furthermore, the transfer plate is equipped with a side-push cylinder and a side-push block that is slidably connected and fixed to the piston rod of the side-push cylinder. A slot is opened on one side of the side-push block, and multiple protrusions that are adapted to the slot are fixed on the outside of the rotating shaft.

[0017] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0018] 1. The lateral moving part of the transfer component cooperates with the rotating clamping end to realize the automatic gripping, transfer and unloading of the toothed ring without manual intervention, shortening the single inspection cycle and significantly improving the inspection efficiency in large-scale production.

[0019] 2. The positioning auxiliary component, through the linkage of the longitudinal moving part, the rotating end and the lifting end, can cooperate with the rotating clamp to pick up materials. The positioning plate driven by the dual-axis cylinder clamps the gear ring from the inside. Combined with the positioning rod of the positioning cylinder contacting the positioning hole of the cross plate, it plays a role in correcting the positioning during the angle adjustment process, ensuring consistent angles, ensuring that the gear ring is aligned when loading and unloading, and avoiding deviation that affects loading and unloading.

[0020] 3. The connecting plate is pushed out by the double pusher, which allows the probe to extend into the tooth groove. Then, the probe is pushed back and pushed out by reciprocating short strokes. In conjunction with the rotation of the gear ring, the number of teeth of the gear ring can be automatically detected. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a three-dimensional structural schematic diagram of the transfer component in this utility model;

[0023] Figure 3 This is a three-dimensional structural diagram of the positioning auxiliary component in this utility model;

[0024] Figure 4 This is a three-dimensional structural diagram of the detection component in this utility model.

[0025] In the diagram: 1. Operating platform; 2. Transfer assembly; 21. Stand; 22. Transfer plate; 23. First belt drive; 24. Rotating shaft; 25. Push cylinder; 26. Push plate; 27. Clamping cylinder; 28. Clamping plate; 29. ​​Second belt drive; 210. Side push cylinder; 211. Side push block; 212. Protrusion; 213. Rotating frame; 3. Positioning auxiliary assembly; 31. Slide plate; 32. Rotating column; 33. Drive motor; 34. Cross plate; 35. Positioning cylinder; 36. Top cylinder; 37. Guide rod; 38. Top plate; 39. Dual-axis cylinder; 310. Positioning plate; 311. Lead screw device; 4. Detection assembly; 41. Vertical plate; 42. Platform; 43. Short push cylinder; 44. Bearing plate; 45. Ejection cylinder; 46. Guide column; 47. Connecting plate; 48. Probe; 49. Clamping cylinder; 410. Measuring plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-4 The detection device for a stamped gear ring in this embodiment includes an operating table 1, a transfer component 2 installed on the operating table 1, a positioning auxiliary component 3 that can be connected to the transfer component 2, and a detection component 4 that is opposite to the positioning auxiliary component 3.

[0028] In the above structure, the transfer component can clamp and transfer the gear ring to dock with the positioning auxiliary component. The positioning auxiliary component positions the gear ring and aligns it with the detection component. Then, the rotation of the positioning auxiliary component and the pushing of the detection component complete the detection of the number of teeth on the gear ring. After the detection is completed, the transfer component can also complete the unloading process of the gear ring. Therefore, automated detection can be achieved, thereby improving detection efficiency and quality.

[0029] like Figure 2 The transfer assembly 2 includes a platform 21 fixed on the operating table 1. A transfer plate 22 is slidably connected to the top of the platform 21, and a first belt drive device 23 for driving the transfer plate 22 to move is installed on the inner side. A rotating shaft 24 is rotatably connected to the transfer plate 22, and a second belt drive device 29 for driving the rotating shaft 24 to rotate is installed at the bottom. A rotating frame 213 is fixed to the top of the rotating shaft 24. A push cylinder 25 is installed on the inner side of the rotating frame 213, and a push plate 26 fixed to the piston rod of the push cylinder 25 is slidably connected to the left side. A clamping cylinder 27 is installed on the left side of the push plate 26, and a clamping plate 28 is fixed to the clamping end of the clamping cylinder 27.

[0030] The first belt drive device drives the transfer plate to slide on the top of the platform. Compared with traditional manual handling, it can realize the rapid lateral movement of the gear ring between the loading / unloading station and the positioning auxiliary component, shortening the idle travel time. From the gripping of the gear ring, the transfer to the positioning, and the unloading and return, all are completed automatically by the mechanical structure without manual contact, avoiding fatigue and time waste of manual operation. It is especially suitable for continuous inspection scenarios in large-scale production. The clamping cylinder drives the clamping plate to clamp the gear ring. At the same time, the pushing cylinder pushes the pushing plate to realize the lifting and lowering action, placing the gear ring on the positioning auxiliary component. The rotating shaft is driven to rotate by the second belt drive device, which can drive the clamping plate to adjust to dock with the loading / unloading station and the positioning auxiliary component.

[0031] Four sets of protrusions 212 are fixed to the outer side of the rotating shaft 24. A side pusher block 211, which is opposite to one of the protrusions 212, slides on the transfer plate 22. The side pusher block 211 has a groove that matches the protrusion 212. A side pusher cylinder 210 is also installed on the transfer plate 22 to push the side pusher block 211. The four sets of protrusions are evenly distributed along the circumference of the rotating shaft. When the side pusher cylinder pushes the side pusher block, the cooperation between the groove and the protrusion can precisely control the rotating shaft to rotate 90° each time, thereby accurately aligning the loading and unloading and positioning auxiliary components.

[0032] like Figure 3 The positioning auxiliary component 3 includes a slide plate 31 slidably connected to the operating table 1, and a lead screw device 311 for driving the slide plate 31 to move. A rotating column 31 is rotatably connected to the center of the slide plate 31, and a drive motor 33 for driving the rotating column 31 to rotate is installed at the bottom. A cross plate 34 is fixed at the top of the rotating column 31. An upper-lifting cylinder 36 is installed at the top of the cross plate 34 and two sets of guide rods 37 are inserted through it. A top plate 38 is fixed between the piston rod of the upper-lifting cylinder 36 and the top of the guide rod 37. A dual-axis cylinder 39 is installed at the top of the top plate 38. Positioning plates 310 are fixed at both ends of the dual-axis cylinder 39.

[0033] The screw mechanism drives the slide plate to slide longitudinally along the operating table. Using ball screw transmission, it ensures the longitudinal position of the gear ring is aligned with the detection and transfer components. The drive motor rotates the rotating column, aligning the positioning plate longitudinally with the inner side of the gear ring. Through the cooperation of the upper and lower cylinders, the gear ring is placed between the two positioning plates. Simultaneously, when the gear ring is aligned with the detection component, its relative position can be adjusted as needed to avoid deviations due to thickness differences. Dual-axis cylinders drive the positioning plates on both sides to move synchronously, clamping the gear ring. Simultaneously, the drive motor rotates the gear ring, working with the detection component to detect the number of teeth on the gear ring.

[0034] The cross plate 34 has four positioning holes, and the slide plate 31 is equipped with a positioning cylinder 35. The piston rod of the positioning cylinder 35 is fixed and can extend into any of the positioning holes. When placing the gear ring through the top plate and unloading, the positioning plate needs to be rotated to the designated position to dock with the transfer component. Therefore, when it is rotated to the designated position, it can position the cross plate and avoid displacement that would affect loading and unloading.

[0035] like Figure 4 The detection component 4 includes a vertical plate 41 fixed on the operating table 1. A platform 42 is fixed on the surface of the vertical plate 41. A support plate 44 is slidably connected to the platform 42, and a short-push cylinder 43 is installed to drive the support plate 44 to move short distances. An ejection cylinder 45 and two sets of guide posts 46 are installed on the support plate 44. A connecting plate 47 is fixed between the piston rod of the ejection cylinder 45 and the guide posts 46. A probe 48 is installed on the connecting plate 47. The probe 48, also known in this technical field as a probe, stylus, or measuring rod, is a sensing element that detects the object being measured through physical contact. When the gear ring is adjusted to a suitable position relative to the detection component, the ejection cylinder drives the connecting plate to eject. The guide posts improve the stability of the push, allowing the probe to extend into the tooth groove of the gear ring. Then, the short-push cylinder drives the support plate to push back and forth a short distance, which can drive the probe to move back and forth. With the help of the positioning auxiliary component, the gear ring is rotated to complete the detection of the number of teeth on the gear ring.

[0036] The connecting plate 47 is also equipped with a clamping cylinder 49, and a measuring plate 410 is installed at the clamping end of the clamping cylinder 49. A displacement sensor is installed in the measuring plate. The clamping cylinder can drive the measuring plate to open a certain distance to adapt to the current gear ring. When the probe pushes out and makes contact, the gear ring will also be located between the two measuring plates. Thus, the thickness of the gear ring can be detected by the displacement sensor between the measuring plates. Therefore, two sets of detections can be completed on one device.

[0037] The working principle of the above embodiments is as follows:

[0038] The first belt drive in the transfer assembly drives the transfer plate on the vertical platform to slide laterally, quickly transferring the gear ring from the loading / unloading station to the positioning auxiliary assembly. A clamping cylinder drives a clamping plate to clamp the gear ring, and a pushing cylinder pushes a pushing plate to lift and lower the gear ring, placing it onto the positioning auxiliary assembly. Simultaneously, the second belt drive drives a rotating shaft to rotate, adjusting the position of the clamping plate. A pushing cylinder pushes a pushing block, using the cooperation of a protrusion and a slot to precisely control the rotating shaft to rotate 90° each time, ensuring accurate alignment of the gear ring with the loading / unloading and positioning auxiliary assemblies. The lead screw device of the positioning auxiliary assembly drives a sliding plate to slide longitudinally, aligning the gear ring with the transfer assembly. A drive motor drives a rotating column to rotate, aligning the positioning plate with the inner side of the gear ring. The positioning cylinder inserts a piston rod into the positioning position of the cross plate. Positioning holes are used to position the cross plate and prevent displacement. The upper lifting cylinder cooperates with the pushing cylinder of the transfer component to place the gear ring between the two positioning plates. The dual-axis cylinder drives the positioning plates on both sides to move synchronously to clamp the gear ring. In addition, the drive motor drives the gear ring to rotate, which works with the detection component to complete the detection. When the gear ring is opposite to the detection component, the ejection cylinder of the detection component drives the connecting plate to eject, and the probe extends into the tooth groove of the gear ring. The short push cylinder drives the carrier plate to push back and forth a short distance, so that the probe moves back and forth. In conjunction with the positioning auxiliary component, the gear ring is driven to rotate to complete the tooth count detection. At the same time, the clamping cylinder drives the measuring plate to open the adapter gear ring. When the probe contacts the gear ring, the gear ring is located between the two measuring plates. The displacement sensor in the measuring plate completes the detection of the gear ring thickness, realizing the completion of two sets of detections on one device.

[0039] The entire workflow is now complete, and anything not described in detail in this specification is existing technology known to those skilled in the art.

[0040] It should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A punch ring detection device, characterized by: It includes an operating table (1), on which a transfer component (2), a detection component (4) and a positioning auxiliary component (3) are installed; The transfer assembly (2) includes a lateral moving part, and a rotating clamping end is installed on the moving end of the lateral moving part; The positioning auxiliary component (3) includes a longitudinal moving part, a rotating end is installed on the moving end of the longitudinal moving part, a lifting end is installed on the top of the rotating end, a top plate (38) is fixed on the top of the lifting end, a dual-axis cylinder (39) is installed on the top plate (38), and a positioning plate (310) is fixed on both ends of the dual-axis cylinder (39). The detection component (4) includes a vertical plate (41), a plate platform (42) is installed on the vertical plate (41), a double pusher is installed on the plate platform (42), a connecting plate (47) is fixed at the head end of the double pusher, and a probe (48) is installed on the connecting plate (47).

2. The detection device for a stamped gear ring according to claim 1, characterized in that: The longitudinal moving part includes a lead screw device (311) mounted on the operating table (1) and a sliding plate (31) slidably connected to the moving end of the lead screw device (311), with the rotating end mounted at the center of the sliding plate (31).

3. A device for detecting a stamped ring gear according to claim 2, characterized in that: The rotating end includes a rotating column (32) rotatably connected to the slide plate (31), and a drive motor (33) installed at the bottom to drive the rotating column (32) to rotate. A cross plate (34) is fixed at the top of the rotating column (32), and the lifting end is installed on the cross plate (34).

4. A device for detecting a stamped ring gear according to claim 3, characterized in that: The slide plate (31) is also equipped with a positioning cylinder (35), and a positioning rod is installed on the piston rod of the positioning cylinder (35). Multiple positioning holes adapted to the positioning rod are opened on the cross plate (34).

5. The detection device for a stamped gear ring according to claim 4, characterized in that: The lifting end includes an upper lifting cylinder (36) mounted on a cross plate (34) and two sets of guide rods (37) passing through it. The cross plate (34) is fixed to the piston rod of the upper lifting cylinder (36) and the guide rods (37).

6. The detection device for a stamped gear ring according to claim 1, characterized in that: The dual-push unit includes a short-push cylinder (43) mounted on a plate (42) and a support plate (44) slidably connected to a piston rod fixed to the short-push cylinder (43). An ejection cylinder (45) and two sets of guide pillars (46) are mounted on the support plate (44). The piston rod of the ejection cylinder (45) and the guide pillars (46) are both fixed to the connecting plate (47).

7. The detection device for a stamped gear ring according to claim 6, characterized in that: The connecting plate (47) is also equipped with a clamping cylinder (49), and the clamping end of the clamping cylinder (49) is equipped with a measuring plate (410).

8. The detection device for a stamped gear ring according to claim 1, characterized in that: The lateral moving part includes a platform (21), on which a transfer plate (22) is slidably connected, and a first belt drive device (23) for driving the transfer plate (22) to move is also installed on the inner side. The rotating clamping end is installed on the transfer plate (22).

9. The detection device for a stamped gear ring according to claim 8, characterized in that: The rotating clamping end includes a rotating shaft (24) rotatably connected to the transfer plate (22), and a second belt drive device (29) for driving the rotating shaft (24) to rotate is installed at the bottom. A rotating frame (213) is fixed at the top of the rotating shaft (24). A push cylinder (25) and a push plate (26) with the piston rod of the push cylinder (25) slidably connected to the side are installed on the rotating frame (213). A clamping cylinder (27) is installed on the side of the push plate (26), and a clamping plate (28) is fixed at the clamping end of the clamping cylinder (27).

10. The detection device for a stamped gear ring according to claim 9, characterized in that: The transfer plate (22) is equipped with a side push cylinder (210) and a side push block (211) that is slidably connected to and fixed to the piston rod of the side push cylinder (210). A slot is opened on one side of the side push block (211), and multiple protrusions (212) that are adapted to the slot are fixed on the outside of the rotating shaft (24).

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