Electromagnetic heating device

By employing independently controlled electromagnetic components and a locking structure for the mounting components, the energy waste problem of existing wire rope heating methods is solved, achieving uniform and stable heating of the wire rope and a highly efficient heating device.

CN224343410UActive Publication Date: 2026-06-09QINGDAO XIANGJIE RUBBER MACHINERY

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO XIANGJIE RUBBER MACHINERY
Filing Date
2025-07-02
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Existing methods of heating steel wire ropes, such as coal-fired, gas-fired, or electric heating wires, result in energy waste and loss, and there is a lack of efficient heating devices.

Method used

Two independently controlled electromagnetic components are used to inductively heat the wire rope, and the locking structure of the installation components facilitates installation and disassembly.

Benefits of technology

This technology enables uniform and stable heating of the wire rope without physical contact, improving heating efficiency and reducing energy waste.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224343410U_ABST
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Abstract

The utility model discloses an electromagnetic heating device, including bearing frame, heating assembly and installation component, heating assembly passes through installation component and is installed on the top of bearing frame, and heating assembly includes bearing shell, bottom plate, first electromagnetic group and second electromagnetic group, and bearing shell sets up on the top of bearing frame, and bottom plate passes through installation component and is installed on the bottom of bearing shell, and first electromagnetic group is installed in the middle part of bearing shell inner chamber, and second electromagnetic group is installed on the side of bearing shell inner chamber. The utility model discloses the cooperation use mode of bearing frame, heating assembly and installation component, and heating assembly includes bearing shell, bottom plate, first electromagnetic group and second electromagnetic group, adopts two groups independent control's first electromagnetic group and second electromagnetic group setting mode, can be even steady heating to steel wire under the condition of not contacting, and under the action of installation component, it is convenient to install or dismount heating assembly.
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Description

Technical Field

[0001] This utility model relates to the field of electromagnetic heating, and in particular to an electromagnetic heating device. Background Technology

[0002] Steel wire rope is a high-strength and tough wire made of multiple steel wires twisted together. It is widely used in construction, mining, transportation, marine engineering and other fields. The production process of steel wire rope is complex and involves multiple steps and processes.

[0003] One of the steps in wire rope production is to heat the wire rope. Existing methods for heating wire rope include coal-fired, gas-fired, or electric heating wires. However, these methods generate a large amount of heat when heating wire rope, which is then lost, resulting in energy waste and thus having certain drawbacks. Utility Model Content

[0004] The purpose of this invention is to provide an electromagnetic heating device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an electromagnetic heating device, comprising:

[0006] Support frame;

[0007] A heating assembly and a mounting assembly, wherein the heating assembly is mounted on top of a support frame via the mounting assembly, and the heating assembly includes:

[0008] A supporting housing, which is disposed on top of the supporting frame;

[0009] A base plate, which is mounted to the bottom of the supporting housing via a mounting assembly;

[0010] The first electromagnetic assembly is installed in the middle of the inner cavity of the supporting shell;

[0011] The second electromagnetic assembly is installed on the side of the inner cavity of the supporting housing.

[0012] Preferably, the mounting components include:

[0013] A support base, which is fixedly connected to the top of the support frame;

[0014] The first connecting plate is fixedly connected to the side of the base plate;

[0015] The second connecting plate is fixedly connected to the side of the supporting housing;

[0016] A locking assembly is disposed on a support base, and the first connecting plate and the second connecting plate are mounted on the top of the support base via the locking assembly.

[0017] Preferably, the locking component includes:

[0018] A docking post is fixedly connected to the bottom of the second connecting plate. The top of the first connecting plate and the top of the bearing base are both provided with docking holes. The outer wall of the docking post is slidably sleeved with the inner cavity of the docking hole.

[0019] A locking rod is provided, the outer wall of which is slidably inserted into the support base. A locking hole is provided on the front side of the docking column, and the outer wall of the locking rod is slidably engaged with the inner cavity of the locking hole.

[0020] Preferably, the locking component further includes:

[0021] A handle plate is disposed at the end of the support base, and the end of the locking rod is fixedly connected to the handle plate;

[0022] A connecting rod, the outer wall of which is rotatably connected to the handle plate, and a handle is fixedly connected to one end of the connecting rod.

[0023] Preferably, the locking component further includes:

[0024] The mounting slot is formed at the end of the support base;

[0025] A fixing collar is fixedly sleeved inside the mounting groove, and the outer wall of the connecting rod is slidably sleeved with the fixing collar.

[0026] A limiting disc is fixedly connected to the other end of the connecting rod;

[0027] A limiting spring is slidably sleeved on the outside of the connecting rod, and the limiting spring is located between the fixed collar and the limiting disc.

[0028] Preferably, the locking component further includes:

[0029] A slider, which is fixedly connected to the side of the limiting disk;

[0030] A sliding groove is formed on the inner wall of the mounting groove, and the outer wall of the slider is slidably engaged with the inner cavity of the sliding groove.

[0031] An annular groove is formed inside the mounting groove, and the inner cavity of the annular groove is connected to the inner cavity of the sliding groove.

[0032] The technical effects and advantages of this utility model are as follows:

[0033] This utility model utilizes the combined use of a support frame, a heating component, and an installation component. The heating component includes a support shell, a base plate, a first electromagnetic group, and a second electromagnetic group. By adopting a configuration of two independently controlled first and second electromagnetic groups, the steel wire can be heated evenly and stably without contact. Furthermore, the installation component facilitates the installation or disassembly of the heating component. Attached Figure Description

[0034] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0035] Figure 2 This is a bottom view of the supporting shell structure of this utility model;

[0036] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0037] Figure 4 This is a top-view schematic diagram of the internal structure of the support base of this utility model.

[0038] In the diagram: 1. Support frame; 2. Heating assembly; 21. Support shell; 22. Base plate; 23. First electromagnetic assembly; 24. Second electromagnetic assembly; 3. Mounting assembly; 31. Support base; 32. First connecting plate; 33. Second connecting plate; 34. Connecting post; 35. Handle plate; 36. Locking rod; 37. Connecting rod; 38. Fixing collar; 39. Limiting disc; 310. Limiting spring; 311. Handle; 312. Slider; 313. Slide groove; 314. Annular groove. Detailed Implementation

[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0040] This utility model provides, for example Figure 1-4 An electromagnetic heating device is shown.

[0041] Example 1: Includes a support frame 1, a heating assembly 2, and a mounting assembly 3. The heating assembly 2 is mounted on top of the support frame 1 via the mounting assembly 3. The heating assembly 2 includes a support shell 21, a base plate 22, a first electromagnetic assembly 23, and a second electromagnetic assembly 24. The support shell 21 is located on top of the support frame 1, and the base plate 22 is mounted on the bottom of the support shell 21 via the mounting assembly 3. The first electromagnetic assembly 23 is installed in the middle of the inner cavity of the support shell 21, and the second electromagnetic assembly 24 is installed on the side of the inner cavity of the support shell 21. The first electromagnetic assembly 23 and the second electromagnetic assembly 24 utilize induction heating, which is a type of heating that utilizes electromagnetic induction. The principle of heating steel wire is an existing technology and will not be described in detail here. The first electromagnetic group 23 and the second electromagnetic group 24 are made by machining a 15mm deep groove on a high-temperature resistant resin plate according to the wiring plan. Two steel wire ropes are used to coil the wire on the resin plate. The principle of coiling is that each smallest unit circle is coiled at least 10 times. At the same time, the 10 times are divided into inner and outer layers. The current direction of each group of coils is consistent with that of the adjacent coils to prevent interference. Each pair of coils forms a large group, with a total of 5 groups and 10 columns. The middle six columns are controlled by the same host, and the two groups on both sides are controlled by the same host to achieve the effect of controlling the heating range.

[0042] Furthermore, the mounting assembly 3 includes a support base 31, a first connecting plate 32, a second connecting plate 33, and a locking assembly. The support base 31 is fixedly connected to the top of the support frame 1, the first connecting plate 32 is fixedly connected to the side of the base plate 22, the second connecting plate 33 is fixedly connected to the side of the support housing 21, and the locking assembly is disposed on the support base 31. The first connecting plate 32 and the second connecting plate 33 are mounted on the top of the support base 31 through the locking assembly. Thus, under the action of the locking assembly, the first connecting plate 32 and the second connecting plate 33 can be stably mounted on the support base 31, thereby locking the support housing 21 and the base plate 22.

[0043] In particular, the locking assembly includes a docking post 34 and a locking rod 36. The docking post 34 is fixedly connected to the bottom of the second connecting plate 33. The top of the first connecting plate 32 and the top of the bearing base 31 are both provided with docking holes. The outer wall of the docking post 34 is slidably sleeved with the inner cavity of the docking hole. The outer wall of the locking rod 36 is slidably inserted into the bearing base 31. The front of the docking post 34 is provided with a locking hole. The outer wall of the locking rod 36 is slidably engaged with the inner cavity of the locking hole. The locking rod 36 can lock the second connecting plate 33 through the docking post 34, thereby locking the bearing housing 21. Furthermore, the first connecting plate 32 is located between the bearing base 31 and the second connecting plate 33, thereby also engaging and locking the base plate 22.

[0044] Furthermore, the locking assembly also includes a handle plate 35 and a connecting rod 37. The handle plate 35 is disposed at the end of the support base 31, and the end of the locking rod 36 is fixedly connected to the handle plate 35. The handle plate 35 can be used to drive the locking rod 36 to separate from the docking post 34, thereby disassembling the support housing 21 and the base plate 22. The outer wall of the connecting rod 37 is rotatably connected to the handle plate 35, and a handle 311 is fixedly connected to one end of the connecting rod 37.

[0045] Furthermore, the locking assembly also includes a mounting groove, a fixing collar 38, a limiting disc 39, and a limiting spring 310. The mounting groove is located at the end of the support base 31. The fixing collar 38 is fixedly sleeved inside the mounting groove. The outer wall of the connecting rod 37 is slidably sleeved with the fixing collar 38. The limiting disc 39 is fixedly connected to the other end of the connecting rod 37. The limiting spring 310 is slidably sleeved on the outside of the connecting rod 37. The limiting spring 310 is demagnetized to prevent the first electromagnetic group 23 and the second electromagnetic group 24 from affecting it during operation. The limiting spring 310 is located between the fixing collar 38 and the limiting disc 39. The limiting spring 310 can provide a spring force to the handle plate 35 towards the support base 31 through the limiting disc 39 and the connecting rod 37, thereby enabling the handle plate 35 to drive the locking rod 36 to maintain a stable locking state with the docking post 34.

[0046] Example 2: Based on Example 1, the locking assembly further includes a slider 312, a groove 313, and an annular groove 314. The slider 312 is fixedly connected to the side of the limiting disc 39. The groove 313 is opened on the inner wall of the mounting groove. The outer wall of the slider 312 is slidably engaged with the inner cavity of the groove 313. The annular groove 314 is opened inside the mounting groove. The inner cavity of the annular groove 314 is interconnected with the inner cavity of the groove 313. When the handle plate 35 drives the locking rod 36 to separate from the docking post 34, the connecting rod 37 and the limiting disc 39 drive the slider 312 to slide into the annular groove 314. Then, the handle 311 drives the connecting rod 37 and the limiting disc 39 to rotate, so that the slider 312 and the groove 313 are misaligned, thereby engaging the slider 312 in the annular groove 314. This allows the handle plate 35 to drive the locking rod 36 to be in a stable state and separated from the docking post 34, so as to facilitate the disassembly and assembly of the housing 21 and the base plate 22.

[0047] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An electromagnetic heating device, characterized by, include: Support frame (1); A heating assembly (2) and a mounting assembly (3), wherein the heating assembly (2) is mounted on the top of the support frame (1) via the mounting assembly (3), and the heating assembly (2) comprises: A supporting housing (21) is disposed on the top of the supporting frame (1); A base plate (22) is mounted to the bottom of the supporting housing (21) via a mounting assembly (3); The first electromagnetic assembly (23) is installed in the middle of the inner cavity of the supporting housing (21); The second electromagnetic assembly (24) is installed on the side of the inner cavity of the supporting housing (21).

2. An electromagnetic heating device according to claim 1, wherein The installation component (3) includes: A support base (31) is fixedly connected to the top of the support frame (1); The first connecting plate (32) is fixedly connected to the side of the base plate (22); The second connecting plate (33) is fixedly connected to the side of the supporting shell (21); A locking assembly is disposed on a support base (31), wherein the first connecting plate (32) and the second connecting plate (33) are mounted on the top of the support base (31) via the locking assembly.

3. An electromagnetic heating device according to claim 2, wherein The locking component includes: The docking post (34) is fixedly connected to the bottom of the second connecting plate (33). The top of the first connecting plate (32) and the top of the bearing base (31) are both provided with docking holes. The outer wall of the docking post (34) is slidably sleeved with the inner cavity of the docking hole. The locking rod (36) has its outer wall slidably inserted into the bearing base (31), and the front of the docking column (34) has a locking hole, and the outer wall of the locking rod (36) is slidably engaged with the inner cavity of the locking hole.

4. An electromagnetic heating device according to claim 3, wherein The locking component also includes: Handle plate (35), the handle plate (35) is disposed at the end of the support base (31), and the end of the locking rod (36) is fixedly connected to the handle plate (35); A connecting rod (37) is rotatably connected to a handle plate (35) on its outer wall, and a handle (311) is fixedly connected to one end of the connecting rod (37).

5. An electromagnetic heating device according to claim 4, wherein The locking component also includes: The mounting slot is provided at the end of the support base (31); A fixing collar (38) is fixedly sleeved inside the mounting groove, and the outer wall of the connecting rod (37) is slidably sleeved with the fixing collar (38). A limiting disc (39) is fixedly connected to the other end of a connecting rod (37); A limiting spring (310) is slidably sleeved on the outside of the connecting rod (37) and the limiting spring (310) is located between the fixed collar (38) and the limiting disc (39).

6. An electromagnetic heating device according to claim 5, wherein The locking component also includes: The slider (312) is fixedly connected to the side of the limiting disk (39); The slide groove (313) is formed on the inner wall of the mounting groove, and the outer wall of the slider (312) is slidably engaged with the inner cavity of the slide groove (313). An annular groove (314) is formed inside the mounting groove, and the inner cavity of the annular groove (314) is connected to the inner cavity of the sliding groove (313).