A protection device for power output copper bars

The locking components and positioning structure of the U-shaped protective cover solve the problem of cumbersome installation of existing power protection devices, enabling rapid installation and disassembly of the power output copper busbar, and improving maintenance and production efficiency.

CN224343492UActive Publication Date: 2026-06-09XIAN ACTIONPOWER ELECTRIC

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIAN ACTIONPOWER ELECTRIC
Filing Date
2025-04-02
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

The existing power protection device is cumbersome and time-consuming to install or remove. Furthermore, improper cable connections require the removal of the protective box for adjustment, making the installation or removal process even more complicated and time-consuming.

Method used

Two U-shaped protective covers are connected by locking components to form a protective space. They can be quickly installed using positioning blocks and slot buckles. A detachable knock-off plate is used to adapt to different power types. Protrusions and positioning through holes enable quick fixation. A U-shaped baffle protects the far end of the output copper busbar.

Benefits of technology

It enables rapid installation and removal of the power output copper busbar, improving assembly efficiency, simplifying maintenance operations, and reducing production costs and time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of protective devices for power output copper bar, mainly solve the technical problems such as existing protective device installation or dismounting process is complicated, time-consuming is longer etc..The protective device includes two structures same protective cover;Two protective covers are U-shaped structure, the open end of two relative settings, and are connected by locking assembly buckling;Two protective covers are enclosed protective space between, for the circumferential protection of power output copper bar, and the internal structure of protective space is compatible with the external structure of power output copper bar;The side surface of the thickness direction of two protective covers is used for mounting on the rear panel of power, and the other side surface is used for the cable of output copper bar connection to wear out. The overall structure of the protective device is simple, can be quickly installed and disassembled, not only can effectively protect the core connecting part output copper bar of cable, simultaneously also does not affect the working performance of power and its subsequent maintenance operation.
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Description

Technical Field

[0001] This utility model relates to a power supply protection device, specifically a protection device for a power output copper busbar. Background Technology

[0002] "U"-based standard modular power supplies are widely used in the power electronics industry. Generally, after installation, they require an external power supply to function properly. For high-current power supplies, larger cables are typically used, and protective devices are installed at the input or output points to ensure safety during use.

[0003] Existing protective devices are mostly used for overall protection of power supplies. For example, Chinese utility model patent CN 216531060 U discloses a protective device for communication switching power supplies, which installs the power supply entirely inside a protective box. A cooling fan is installed on the support frame inside the protective box, and ventilation holes are opened at corresponding positions on the protective box. Therefore, it not only isolates and protects the power supply but also ensures its normal operation. However, the overall structure of this type of protective device is relatively large. When the power supply fails, the protective box must be disassembled to inspect or repair the power supply before it can be reassembled to restore its protective function. This method makes the installation or disassembly process cumbersome and time-consuming. In addition, this type of protective device requires the input and output cables to be installed before the protective box is installed. If the cable connection is incorrect, the protective box must be removed first to adjust the cable connection. Therefore, this also leads to the problem of a cumbersome and time-consuming installation or disassembly process. Utility Model Content

[0004] The purpose of this utility model is to solve the technical problems of existing power protection devices, such as cumbersome installation or disassembly processes and long time consumption, and to provide a protection device for power output copper busbars.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A protective device for power output copper busbars, characterized in that it includes two identical protective covers;

[0007] Both protective covers are U-shaped structures, with their open ends facing each other and fastened together by a locking assembly; the two protective covers form a protective space to protect the circumference of the power output copper busbar, and the internal structure of the protective space is compatible with the external structure of the power output copper busbar; one side of the two protective covers in the thickness direction is used to install on the rear panel of the power supply, and the other side is used for the output copper busbar connection cable to pass through.

[0008] The locking assembly includes a slot on one protective cover and a buckle on another protective cover that is adapted to and corresponds to the slot. The slot is located on one inner wall of the opening end of each protective cover, and the buckle is located on the other inner wall of the opening end of each protective cover and extends out of the opening end. When the opening ends of the two protective covers are fastened together, the buckle on one protective cover is adapted to and connected to the slot on the other protective cover to achieve fastening.

[0009] Furthermore, each protective cover has a positioning block on the inner wall of the side with the slot, and the positioning block extends out of the opening end of the protective cover; when the opening ends of the two protective covers are fastened, the protruding end of the positioning block on one of the protective covers abuts against the inner wall of the side with the buckle on the other protective cover.

[0010] Furthermore, each protective cover has three positioning blocks, one of which is located in the middle of the inner wall of the opening end of the protective cover, and the other two are located at the two ends of the inner wall of the opening end respectively; there are two buckles and two slots, with the slots located between two adjacent positioning blocks, and the buckles and slots are positioned correspondingly.

[0011] Furthermore, the bottom of the U-shaped structure of the protective cover is provided with a detachable knock-off plate.

[0012] Furthermore, the bottom outer side of the U-shaped structure of the protective cover is symmetrically provided with two grooves along its thickness direction. The two grooves are respectively provided with a protrusion on the same end of the side of the power supply rear panel where the protective cover is installed. The protrusion is provided with a positioning through hole that connects to the corresponding groove. The positioning through hole is used to install the protective cover on the rear panel of the power supply by bolts.

[0013] Furthermore, a U-shaped baffle is installed on the side of the protective cover away from the protrusion, and the opening direction of the U-shaped baffle is consistent with the opening direction of the U-shaped structure of the protective cover. The U-shaped baffle is used to protect the end of the output copper busbar away from the power supply.

[0014] Furthermore, the protective cover, protrusion, and U-shaped baffle are an integral structure.

[0015] Furthermore, the protective cover is made of PC+ABS plastic.

[0016] The advantages of this utility model compared to the prior art are:

[0017] 1. This utility model uses two U-shaped protective covers that interlock to form a protective space, which protects the circumference of the power output copper busbar. The protective covers are installed on the rear panel of the power supply. This protective device can not only effectively protect the core connection part of the cable, the output copper busbar, but also does not affect the working performance of the power supply and subsequent maintenance operations. Moreover, the overall structure is simple and can be quickly installed and disassembled.

[0018] 2. The protective cover of this utility model is also provided with a positioning block, which can ensure the rapid positioning of the two protective covers during the installation process and improve the assembly efficiency.

[0019] 3. This utility model also has a detachable knock-off plate at the bottom of the U-shaped structure of the protective cover, so that it can be used for the protection of different types of power supplies.

[0020] 4. The present invention has two grooves symmetrically arranged on the outer side of the bottom of the U-shaped structure of the protective cover along its thickness direction. A protrusion is provided at the same end of the two grooves, and a positioning through hole connecting the corresponding groove is provided in the protrusion. The protective cover can be quickly installed on the rear panel of the power supply by bolts, thereby improving the installation efficiency.

[0021] 5. A U-shaped baffle is installed on the side of the protective cover away from the protrusion, which can effectively protect the end of the output copper busbar away from the power supply.

[0022] 6. This utility model has good assembly processability and is reliable for mass assembly production. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0024] Figure 2 This is a three-dimensional structural diagram of the two protective covers in an embodiment of the present invention when they are not fastened together;

[0025] Figure 3 This is a three-dimensional structural diagram from another perspective when the two protective covers are not fastened together in an embodiment of this utility model.

[0026] The annotations in the attached figures are explained as follows:

[0027] 1-Protective cover, 2-Slot, 3-Snap fastener, 4-Positioning block, 5-Knockout plate, 6-L-shaped groove, 7-Protrusion, 8-Positioning through hole, 9-U-shaped baffle. Detailed Implementation

[0028] To make the objectives, advantages and features of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0029] like Figure 1 , Figure 2 , Figure 3As shown, this embodiment provides a protective device for a power output copper busbar, including two identical protective covers 1, both of which are U-shaped, with their open ends facing each other and connected by a locking assembly. The two protective covers 1 form a protective space to protect the power output copper busbar circumferentially, and the internal structure of the protective space is adapted to the external structure of the power output copper busbar. One side of the two protective covers 1 in the thickness direction is used for mounting on the rear panel of the power supply, and the other side is used for the output copper busbar connection cable to pass through.

[0030] In this embodiment, the locking assembly includes a slot 2 disposed on one protective cover 1 and a buckle 3 disposed on another protective cover 1 that is adapted to and corresponds to the slot 2. The slot 2 is disposed on one inner wall of the opening end of each protective cover 1, and the buckle 3 is disposed on the other inner wall of the opening end of each protective cover 1, extending out of the opening end. When the opening ends of the two protective covers 1 are fastened together, the buckle 3 on one protective cover 1 is adapted to and connected to the slot 2 on the other protective cover 1. At this time, both sides of the opening ends of the two protective covers 1 are fastened together.

[0031] To prevent misalignment of the two protective covers 1 when they are fastened together, this embodiment also provides a positioning block 4 on the inner wall of the side where the slot 2 is provided on each protective cover 1, and one end of the positioning block 4 extends out of the opening end of the protective cover 1; when the opening ends of the two protective covers 1 are fastened together, the extended end of the positioning block 4 on one of the protective covers 1 (i.e. the end that extends out of the opening end of the protective cover 1) abuts against the inner wall of the side where the buckle 3 is provided on the other protective cover 1.

[0032] To ensure the stability of the two protective covers when fastened together, each protective cover 1 in this embodiment has three positioning blocks 4, one of which is located in the middle of the inner wall of the opening end of the protective cover 1, and the other two are located at the two ends of the inner wall of the opening end, respectively. There are two buckles 3 and two slots 2, with each slot 2 located between two adjacent positioning blocks 4, and the buckles 3 corresponding to the positions of the slots 2.

[0033] To accommodate the top or bottom outgoing wires of some power output copper busbars, this embodiment also provides a detachable knock-off plate 5 at the bottom of the U-shaped structure of the protective cover 1. When the connection port of the output copper busbar is at the top or bottom, the corresponding knock-off plate 5 can be removed.

[0034] The U-shaped structure of the protective cover 1 has two grooves symmetrically arranged on the outer side of its bottom along its thickness direction. The two grooves 6 are respectively provided with a protrusion 7 on the same end of the side of the power supply rear panel where the protective cover 1 is installed. The protrusion 7 is provided with a positioning through hole 8 that connects to the corresponding groove 6. The positioning through hole 8 is used to install the protective cover 1 on the power supply rear panel by passing a bolt through the positioning through hole 8 and the reserved mounting hole on the power supply rear panel from one side of the groove 6, thereby realizing the quick installation of the protective cover 1.

[0035] A U-shaped baffle 9 is installed on the side of the protective cover 1 away from the protrusion 7, and the opening direction of the U-shaped baffle 9 is consistent with the opening direction of the U-shaped structure of the protective cover 1. The U-shaped baffle 9 is used to protect the rear end of the output copper busbar, thereby achieving an overall protection effect.

[0036] In this embodiment, the protective cover 1, the protrusion 7, and the U-shaped baffle 9 are an integrated structure, which is easier to process and assemble. Furthermore, the protective cover 1 is made of PC+ABS plastic, which has better protective and insulating properties.

[0037] This utility model has a simple overall structure, providing good protection without affecting the normal operation of the power supply. Furthermore, installation and disassembly can be performed quickly, thus improving the efficiency of subsequent inspection and maintenance. Practical verification has shown that this utility model improves production efficiency, saves time, and reduces costs compared to existing protective devices; therefore, it has superior practicality.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of this utility model.

Claims

1. A protective device for power output copper busbars, characterized in that: It includes two identical protective shields (1); Both protective covers (1) are U-shaped structures, with their open ends facing each other and connected by a locking assembly; the two protective covers (1) form a protective space to protect the power output copper busbar in the circumference, and the internal structure of the protective space is compatible with the external structure of the power output copper busbar; one side of the two protective covers (1) in the thickness direction is used to install on the rear panel of the power supply, and the other side is used for the output copper busbar connection cable to pass through; The locking assembly includes a slot (2) on one protective cover (1) and a buckle (3) on another protective cover (1) that is adapted to and corresponds to the slot (2); the slot (2) is located on one side of the inner wall of the opening end of each protective cover (1), and the buckle (3) is located on the other side of the inner wall of the opening end of each protective cover (1) and extends out of the opening end; when the opening ends of the two protective covers (1) are fastened together, the buckle (3) on one protective cover (1) is adapted to and connected to the slot (2) on the other protective cover (1) to achieve fastening.

2. The protective device for power output copper busbars according to claim 1, characterized in that: Each protective cover (1) has a slot (2) on one side of its inner wall, and a positioning block (4) is provided on the inner wall, and the positioning block (4) extends out of the opening end of the protective cover (1); when the opening ends of the two protective covers (1) are fastened together, the extended end of the positioning block (4) on one of the protective covers (1) abuts against the inner wall on the side of the other protective cover (1) with a buckle (3).

3. The protective device for power output copper busbars according to claim 2, characterized in that: There are three positioning blocks (4) on each protective cover (1), one of which is located in the middle of the inner wall of the opening end of the protective cover (1), and the other two are located at the two ends of the inner wall of the opening end respectively; there are two buckles (3) and two slots (2), the slots (2) are located between two adjacent positioning blocks (4), and the buckles (3) and slots (2) are in the same position.

4. The protective device for power output copper busbars according to claim 1, 2, or 3, characterized in that: The bottom of the U-shaped structure of the protective cover (1) is provided with a detachable knock-off plate (5).

5. The protective device for power output copper busbars according to claim 4, characterized in that: The protective cover (1) has two grooves (6) symmetrically arranged on the outer side of the bottom of the U-shaped structure along its thickness direction. The two grooves (6) are respectively provided with a protrusion (7) on the same end of the side of the power supply mounting panel of the protective cover (1). The protrusion (7) is provided with a positioning through hole (8) that connects to the corresponding groove (6). The positioning through hole (8) is used to install the protective cover (1) on the rear panel of the power supply by bolts.

6. The protective device for power output copper busbars according to claim 5, characterized in that: A U-shaped baffle (9) is installed on the side of the protective cover (1) away from the protrusion (7), and the opening direction of the U-shaped baffle (9) is consistent with the opening direction of the U-shaped structure of the protective cover (1). The U-shaped baffle (9) is used to protect the end of the output copper busbar away from the power supply.

7. The protective device for power output copper busbars according to claim 6, characterized in that: The protective cover (1), the protrusion (7) and the U-shaped baffle (9) are an integrated structure.

8. The protective device for power output copper busbars according to claim 7, characterized in that: The protective cover (1) is made of PC+ABS plastic.