Copper-aluminum alloy wire emulsion cleaning die

Abstract

The utility model relates to copper aluminium alloy wire processing technical field discloses a copper aluminium alloy wire emulsion cleaning mould, including fixed base, the upper surface fixed connection of fixed base has emulsion cleaning storehouse, the inner wall fixed connection of emulsion cleaning storehouse has fixed bolster, the inside of fixed bolster is provided with cleaning subassembly, the inside of fixed bolster is provided with emulsion liquid, the cleaning subassembly includes cleaning sponge, cleaning sponge sets up in the inside of fixed bolster, the upper surface fixed connection of fixed bolster has motor. In the utility model, through elastic sealing ring can effectively prevent emulsion liquid seep into fixed bolster inside, guarantee equipment operation stability, motor drive driving wheel, driven wheel and insert rod drive cleaning sponge rotation, cooperate auxiliary wheel support, can carry out all -round cleaning to copper aluminium alloy wire, and cleaning sponge can dismantle cleaning, keep good cleaning effect continuously, improve cleaning efficiency and quality greatly.

Description

Technical Field

[0001] This utility model relates to the field of copper-aluminum alloy wire processing technology, and in particular to a copper-aluminum alloy wire emulsification and cleaning mold. Background Technology

[0002] In modern industrial production, copper-aluminum alloy wires are widely used in electronics, power, communications, and many other fields due to their excellent electrical conductivity, thermal conductivity, and mechanical properties. During the processing and manufacturing of copper-aluminum alloy wires, residual impurities and oil stains on the surface can affect the quality and performance of subsequent processing. Therefore, the cleaning process is a crucial step in ensuring product quality, and the performance of the copper-aluminum alloy wire cleaning mold directly determines the cleaning effect and production efficiency.

[0003] Currently, existing technologies for cleaning copper-aluminum alloy wires mostly employ traditional immersion cleaning or simple brush contact cleaning. Immersion cleaning involves immersing the copper-aluminum alloy wire in a container containing a cleaning solution, relying on the chemical action of the solution to dissolve impurities, and then removing it manually or mechanically. Brush contact cleaning uses brushes fixed to a support; as the copper-aluminum alloy wire passes through, the physical friction of the brushes removes surface stains. Both cleaning methods rely on specific mechanical structures to implement the cleaning process, such as the fixed support and traction device for the immersion container, and the fixed brush assembly and transmission mechanism of the brush cleaning equipment.

[0004] However, existing cleaning molds have significant drawbacks. During the cleaning process, the cleaning fluid can easily seep into the equipment, corroding transmission components and affecting the stability of equipment operation. At the same time, traditional cleaning methods cannot achieve comprehensive cleaning of copper and aluminum alloy wires, resulting in low cleaning efficiency and poor effectiveness. Furthermore, the cleaning components cannot be easily disassembled and maintained, making it difficult to maintain good cleaning performance over a long period and failing to meet the demands of efficient and high-quality production. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a copper-aluminum alloy wire emulsion cleaning mold, which aims to improve the problems of existing cleaning molds that are difficult to achieve all-round cleaning of copper-aluminum alloy wires, resulting in low cleaning efficiency and poor effect.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a copper-aluminum alloy wire emulsification cleaning mold, comprising a fixed base, an emulsification cleaning chamber fixedly connected to the upper surface of the fixed base, a fixed support fixedly connected to the inner wall of the emulsification cleaning chamber, a cleaning component disposed inside the fixed support, and an emulsion disposed inside the fixed support.

[0007] The cleaning component includes a cleaning sponge disposed inside the fixed bracket. A motor is fixedly connected to the upper surface of the fixed bracket, and a drive wheel is fixedly connected to the output end of the motor. A driven wheel is rotatably connected inside the fixed bracket, and an auxiliary wheel is rotatably connected to the bottom of the fixed bracket. The drive wheel and the auxiliary wheel respectively mesh with the upper and lower sides of the outer wall of the driven wheel. Several insert rods are fixedly connected inside the driven wheel. The outer wall of the insert rods is slidably connected inside the cleaning sponge. Elastic sealing rings are fixedly connected to both sides of the inside of the fixed bracket.

[0008] Furthermore, a shaping mold and a straightening mold are respectively attached to both sides of the inner wall of the emulsification cleaning chamber. A sealing gasket is fixedly connected to the outer wall of the shaping mold and the straightening mold on the side close to the inner wall of the emulsification cleaning chamber. A fixing component is provided on the outer wall of the shaping mold and the straightening mold.

[0009] Furthermore, the fixing component includes a fixing screw and a nut. The fixing screw is fixedly connected to the outer wall of the molding mold and the straightening mold respectively. The inner wall of the nut is threadedly connected to the outer wall of the fixing screw. A gasket is provided on the outer wall of the nut near the emulsification cleaning chamber.

[0010] Furthermore, the outer wall of the fixing screw extends through the interior of the emulsification cleaning chamber.

[0011] Furthermore, the gasket is made of an elastic material and is disposed between the nut and the emulsified cleaning chamber.

[0012] Furthermore, the inner wall of the nut is provided with an internal thread that matches the outer wall of the fixing screw.

[0013] Furthermore, several of the aforementioned inserts are arranged in a circular array inside the driven wheel and the cleaning sponge.

[0014] Furthermore, the elastic sealing ring is made of an elastic sealing material.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, the elastic sealing ring can effectively prevent the emulsion from seeping into the fixed bracket, ensuring the stability of equipment operation; the motor drives the active wheel, driven wheel and plug rod to rotate the cleaning sponge, which, together with the auxiliary wheel support, can clean the copper and aluminum alloy wires in all directions. Moreover, the cleaning sponge can be removed for cleaning, continuously maintaining a good cleaning effect and greatly improving cleaning efficiency and quality.

[0017] 2. In this utility model, the threaded engagement between the driving nut and the fixing screw makes the disassembly and replacement of the molding die and the straightening die simple and quick; the setting of the sealing gasket effectively prevents leakage of internal emulsion, ensuring the safety and reliability of the replacement process. It not only meets the diverse requirements of different production needs for the mold, but also ensures the sealing and stability of the equipment operation, reduces maintenance costs, and improves production flexibility. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of a copper-aluminum alloy wire emulsification cleaning mold proposed in this utility model.

[0019] Figure 2 This is a schematic diagram of the fixed support structure of a copper-aluminum alloy wire emulsification cleaning mold proposed in this utility model.

[0020] Figure 3 This is a schematic diagram of the internal structure of the fixing bracket for a copper-aluminum alloy wire emulsification cleaning mold proposed in this utility model.

[0021] Figure 4 This is a schematic diagram of the internal structure of the emulsification cleaning chamber of a copper-aluminum alloy wire emulsification cleaning mold proposed in this utility model.

[0022] Legend:

[0023] 1. Fixed base; 2. Emulsifying cleaning chamber; 3. Fixed bracket; 4. Motor; 5. Drive wheel; 6. Driven wheel; 7. Auxiliary wheel; 8. Insert rod; 9. Cleaning sponge; 10. Elastic sealing ring; 11. Shaping mold; 12. Straightening mold; 13. Sealing gasket; 14. Fixing screw; 15. Nut; 16. Washer. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Reference Figure 1 - Figure 3 An embodiment of this utility model is provided: a copper-aluminum alloy wire emulsion cleaning mold, including a fixed base 1, an emulsion cleaning chamber 2 fixedly connected to the upper surface of the fixed base 1, a fixed support 3 fixedly connected to the inner wall of the emulsion cleaning chamber 2, a cleaning component being provided inside the fixed support 3, and an emulsion being provided inside the fixed support 3.

[0026] The cleaning component includes a cleaning sponge 9, which possesses excellent flexibility and absorbency. Its porous structure effectively absorbs emulsion and adheres to impurities on the surface of the copper-aluminum alloy wire. Driven by the insertion rod 8, it rotates continuously, providing comprehensive cleaning of the copper-aluminum alloy wire. Its detachable design facilitates cleaning and replacement, ensuring long-lasting cleaning effectiveness. The cleaning sponge 9 is housed inside a fixed bracket 3. A motor 4 is fixedly connected to the upper surface of the fixed bracket 3, driving the drive wheel 5 to rotate. The output end of the motor 4 is fixedly connected to the drive wheel 5, which is connected to the motor 4 via a high-precision coupling, efficiently transmitting the motor 4's power to the transmission system. Driven by the motor 4, the drive wheel rotates, thereby driving the driven wheel 6 to rotate. The driven wheel 6 is rotatably connected inside the fixed bracket 3, cooperating with the drive wheel 5 and rotating under its influence. Connected to the insertion rod 8 via a precision key, it transmits rotational power to the insertion rod 8, thus driving the cleaning sponge 9 to rotate. An auxiliary wheel 7 is rotatably connected to the bottom of the fixed bracket 3. The driving wheel 5 and the auxiliary wheel 7 are respectively engaged on the upper and lower sides of the outer wall of the driven wheel 6. Several insert rods 8 are fixedly connected inside the driven wheel 6. The outer wall of the insert rods 8 is slidably connected inside the cleaning sponge 9. The insert rods 8 serve as the components connecting the driven wheel 6 and the cleaning sponge 9, transmitting the rotational motion of the driven wheel 6 to the cleaning sponge 9, enabling the cleaning sponge 9 to rotate. Elastic sealing rings 10 are fixedly connected on both sides of the inside of the fixed bracket 3. The elastic sealing rings 10 are made of highly elastic and corrosion-resistant materials and are installed inside the fixed bracket 3. When the copper-aluminum alloy wire passes through, it can tightly adhere to the surface of the wire, forming a sealing barrier and effectively preventing the emulsion from entering the inside of the fixed bracket 3. Several insert rods 8 are arranged in a ring array inside the driven wheel 6 and the cleaning sponge 9. The elastic sealing rings 10 are made of elastic sealing material.

[0027] Specifically, the wire first passes through the interior of the fixed bracket 3, which provides a stable support structure for the cleaning mold. Its internal space is precisely adapted to accommodate the passage of the copper-aluminum alloy wire. When the wire contacts the elastic sealing ring 10, the ring, made of highly elastic and corrosion-resistant material, tightly adheres to the surface of the wire, forming a reliable seal. This effectively prevents the emulsion from entering the interior of the fixed bracket 3 and corrodes the internal transmission components. Next, the motor 4 is started. As a power source, the powerful output of the motor 4 drives the drive wheel 5 to rotate. The drive wheel 5 is connected to the motor 4 via a high-precision coupling, ensuring stable power transmission. The auxiliary wheel 7 plays a crucial supporting role, forming a stable transmission system together with the drive wheel 5 and the driven wheel 6. The surface of the auxiliary wheel 7 undergoes special treatment. With low friction and high wear resistance, it can reduce the resistance of copper-aluminum alloy wires during transmission. With the support of the auxiliary wheel 7, the driving wheel 5 drives the driven wheel 6 to rotate. The driven wheel 6 is connected to the plug rod 8 through a precision key, which causes the plug rod 8 to drive the cleaning sponge 9 to rotate. The cleaning sponge 9 has good flexibility and adsorption. Its porous structure can fully absorb the emulsion and effectively adhere to impurities on the surface of the copper-aluminum alloy wire. As the cleaning sponge 9 continues to rotate, it can clean the copper-aluminum alloy wire in an all-round and thorough manner. In addition, the cleaning sponge 9 adopts a detachable design and is connected to the plug rod 8 through convenient connection methods such as buckles or threads. After long-term use, the operator can easily remove the cleaning sponge 9 for cleaning or replacement, ensuring the continuity of the cleaning effect and thus achieving efficient cleaning of copper-aluminum alloy wires.

[0028] Reference Figure 1 and Figure 4The inner walls of the emulsification cleaning chamber 2 are respectively fitted with a shaping mold 11 and a straightening mold 12. Sealing gaskets 13 are fixedly connected to the outer walls of both the shaping mold 11 and the straightening mold 12 near the inner wall of the emulsification cleaning chamber 2. The sealing gaskets 13, made of high-quality sealing material, are installed at the interfaces between the shaping mold 11, the straightening mold 12, and the support. When compressed, they form a sealing barrier to prevent the internal emulsion from flowing out during mold installation and operation. The outer walls of both the shaping mold 11 and the straightening mold 12 are equipped with fixing components, including a fixing screw 14 and a nut 15. The driving nut 15 has a high-precision internal thread on its inner wall, which engages with the external thread on the outer wall of the fixing screw 14. By manual rotation, it moves along the outer wall of the fixing screw 14 under the principle of thread transmission. To facilitate the easy disassembly and installation of the shaping mold 11 and the straightening mold 12, the fixing screw 14 is fixedly connected to the outer wall of the shaping mold 11 and the straightening mold 12 respectively. The fixing screw 14 provides a threaded transmission track for the drive nut 15. It cooperates with the drive nut 15 to make the disassembly and replacement operation of the shaping mold 11 and the straightening mold 12 precise, stable and labor-saving. The inner wall of the nut 15 is threadedly connected to the outer wall of the fixing screw 14. A gasket 16 is provided on the side of the outer wall of the nut 15 near the emulsification cleaning chamber 2. The outer wall of the fixing screw 14 is inserted through the interior of the emulsification cleaning chamber 2. The gasket 16 is made of elastic material and is placed between the nut 15 and the emulsification cleaning chamber 2. The inner wall of the nut 15 is provided with an internal thread that matches the outer wall of the fixing screw 14.

[0029] Specifically, the drive nut 15 and the fixed screw 14 constitute a precision threaded transmission mechanism. The inner wall of the drive nut 15 is provided with a high-precision internal thread, which perfectly matches the external thread on the outer wall of the fixed screw 14. When it is necessary to replace the molding die 11 and the straightening die 12, the operator only needs to manually rotate the drive nut 15. Under the action of the threaded transmission principle, the drive nut 15 rotates smoothly along the outer wall of the fixed screw 14 and moves up and down, thereby facilitating the removal and replacement of the molding die 11 and the straightening die 12. The sealing gasket 13 is made of high-quality sealing material, which has good elasticity and sealing performance. Its shape is precisely matched with the mold interface. When installing the molding die 11 and the straightening die 12, the sealing gasket 13 is tightly squeezed between the mold and the bracket, forming a reliable sealing barrier, effectively preventing the internal emulsion from flowing out. This not only ensures the safety of the replacement process and avoids pollution and waste caused by emulsion leakage, but also ensures the sealing performance and stability of the equipment during operation, meeting the diverse needs of different production processes for the molding die 11 and the straightening die 12, and improving the flexibility of production and the versatility of the equipment.

[0030] Working principle: When the copper-aluminum alloy wire emulsion cleaning mold is needed, the copper-aluminum alloy wire first passes through the inside of the fixed bracket 3 and comes into contact with the elastic sealing ring 10. At this time, the setting of the elastic sealing ring 10 can prevent the emulsion from entering the inside of the fixed bracket 3. Then, the motor 4 is started to drive the drive wheel 5 to rotate, which, together with the auxiliary wheel 7, drives the driven wheel 6 to rotate. Then, the insertion rod 8 drives the cleaning sponge 9 to rotate, and then the cleaning sponge 9 cleans the copper-aluminum alloy wire. After long-term use, the cleaning sponge 9 can be removed for cleaning, thus achieving efficient cleaning of the copper-aluminum alloy wire.

[0031] In addition, the drive nut 15 rotates on the outer wall of the fixing screw 14, which, in conjunction with its internal threads, facilitates the removal and replacement of the molding mold 11 and the straightening mold 12. At the same time, the sealing gasket 13 can also prevent the internal emulsion from flowing out, thereby enabling the replacement of the molding mold 11 and the straightening mold 12.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A copper-aluminum alloy wire emulsification cleaning mold, comprising a fixed base (1), characterized in that: The upper surface of the fixed base (1) is fixedly connected to an emulsified cleaning chamber (2), and the inner wall of the emulsified cleaning chamber (2) is fixedly connected to a fixed bracket (3). The fixed bracket (3) is provided with a cleaning component and an emulsion. The cleaning component includes a cleaning sponge (9), which is disposed inside the fixed bracket (3). A motor (4) is fixedly connected to the upper surface of the fixed bracket (3). A drive wheel (5) is fixedly connected to the output end of the motor (4). A driven wheel (6) is rotatably connected inside the fixed bracket (3). An auxiliary wheel (7) is rotatably connected to the bottom of the fixed bracket (3). The drive wheel (5) and the auxiliary wheel (7) respectively mesh with the upper and lower sides of the outer wall of the driven wheel (6). Several insert rods (8) are fixedly connected inside the driven wheel (6). The outer wall of the insert rods (8) is slidably connected inside the cleaning sponge (9). Elastic sealing rings (10) are fixedly connected to both sides of the inside of the fixed bracket (3).

2. The copper-aluminum alloy wire emulsification and cleaning mold according to claim 1, characterized in that: The inner walls of the emulsification cleaning chamber (2) are respectively fitted with a shaping mold (11) and a straightening mold (12). The outer walls of the shaping mold (11) and the straightening mold (12) are fixedly connected with a sealing gasket (13) on the side close to the inner wall of the emulsification cleaning chamber (2). The outer walls of the shaping mold (11) and the straightening mold (12) are provided with fixing components.

3. The copper-aluminum alloy wire emulsification and cleaning mold according to claim 2, characterized in that: The fixing assembly includes a fixing screw (14) and a nut (15). The fixing screw (14) is fixedly connected to the outer wall of the molding mold (11) and the straightening mold (12) respectively. The inner wall of the nut (15) is threaded to the outer wall of the fixing screw (14). A gasket (16) is provided on the outer wall of the nut (15) near the emulsification cleaning chamber (2).

4. The copper-aluminum alloy wire emulsification and cleaning mold according to claim 3, characterized in that: The outer wall of the fixing screw (14) is disposed through the interior of the emulsification cleaning chamber (2).

5. The copper-aluminum alloy wire emulsification and cleaning mold according to claim 3, characterized in that: The gasket (16) is made of an elastic material and is disposed between the nut (15) and the emulsified cleaning chamber (2).

6. The copper-aluminum alloy wire emulsification cleaning mold according to claim 3, characterized in that: The inner wall of the nut (15) is provided with an internal thread that matches the outer wall of the fixing screw (14).

7. The copper-aluminum alloy wire emulsification and cleaning mold according to claim 1, characterized in that: Several of the aforementioned inserts (8) are arranged in a circular array inside the driven wheel (6) and the cleaning sponge (9).

8. The copper-aluminum alloy wire emulsification and cleaning mold according to claim 1, characterized in that: The elastic sealing ring (10) is made of an elastic sealing material.

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