Multi-station slotting machine for aluminum veneer processing

Abstract

The utility model discloses a kind of multi-station slotting machines for aluminum veneer processing, including workbench, support frame and planing machine, the support frame is arranged in the outside of the workbench, the planing machine output end is fixedly connected with cutting planer, cutting planer one side outer wall is fixedly connected with mounting plate. The utility model in the process of actual use, support frame provides mobile support platform for planing machine, realizes multidirectional accurate positioning by motor drive, so that cutting planer can be slotted to aluminum veneer according to preset path, water tank and water pump constitute cooling system, water pump will water be delivered to cutting area by water jet pipe, while reducing tool temperature, utilize water flow impact force to suppress dust flying, mounting plate is as connecting hinge, the scraper plate in its bottom moves synchronously with planing machine, and scrap in groove is scraped into dust frame in time, avoid that the machining precision is affected by the accumulation of scrap, and side baffle changes splash trajectory by arc design.

Description

Technical Field

[0001] This utility model relates to the field of aluminum panel processing, specifically a multi-station grooving machine for aluminum panel processing. Background Technology

[0002] A multi-station grooving machine for aluminum single-panel processing is a specialized piece of equipment that mechanically cuts V-grooves onto the surface of aluminum single-panel panels. This effectively reduces the bending strength of the panels and improves forming accuracy. The multi-station design allows the machine to complete the processing of multiple grooves in a single setup, significantly improving production efficiency.

[0003] A search revealed that Chinese patent CN212019552U discloses a multi-station grooving machine for aluminum single-panel processing. The patent describes a method that uses a reversing mechanism to drive the tooling to change direction, thereby reversing the direction of the aluminum single-panel placed on it. This allows the bidirectional planing device to perform grooving processing on the aluminum single-panel in another direction after completing one grooving operation on multiple sets of tooling for the aluminum single-panel, and then perform grooving processing on the aluminum single-panel in another direction during its reset process. This avoids the energy waste caused by empty return reset and effectively saves production costs.

[0004] In this solution, cooling is achieved solely through water spraying from nozzles, but no flow guiding structure is provided, resulting in severe coolant splashing, insufficient actual utilization, inefficient debris cleaning, and a separate design between the scraper and the dust collection frame, which makes it impossible to collect all debris in a timely manner. Residual debris is easily embedded in the guide rail, leading to a decrease in the operating accuracy of the equipment. To solve this technical problem, this utility model proposes a multi-station grooving machine for aluminum single-panel processing. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In this solution, cooling is achieved solely through water spraying from nozzles, but no flow guiding structure is provided, resulting in severe coolant splashing, insufficient actual utilization, inefficient debris cleaning, and a separate design between the scraper and the dust collection frame, which makes it impossible to collect all debris in a timely manner. Residual debris is easily embedded in the guide rail, leading to a decrease in the operating accuracy of the equipment. To solve this technical problem, this utility model proposes a multi-station grooving machine for aluminum single-panel processing.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model is implemented through the following technical solution: a multi-station grooving machine for aluminum single-panel processing, comprising a workbench, a support frame, and a grooving machine. The support frame is disposed outside the workbench. A cutting blade is fixedly connected to the output end of the grooving machine. An installation plate is fixedly connected to one outer wall of the cutting blade. A dust collection frame is fixedly installed inside the installation plate. A scraper is fixedly connected to the bottom of the installation plate, and the scraper corresponds to the cutting blade. Meanwhile, a baffle is fixedly connected to the other outer wall of the grooving machine.

[0009] Preferably, a water tank is fixedly connected to the inner wall of the support frame, a water pump is fixedly connected to the top of the water tank, a water spray pipe is fixedly connected to the output end of the water pump, and the other end of the water spray pipe corresponds to the cutting blade. A water filling pipe is provided outside the water tank.

[0010] Preferably, a motor is fixedly connected to one outer wall of the worktable, and a threaded rod is fixedly connected to the output end of the motor. One side of the support frame is threadedly connected to the outer wall of the threaded rod, and a positioning rod is slidably connected to the other side of the support frame, and the positioning rod is fixedly connected to the other side of the worktable.

[0011] Preferably, a second motor is fixedly connected to one side of the upper part of the support frame, a second threaded rod is fixedly connected to the output end of the second motor, a housing is threaded to the outer wall of the second threaded rod, and an electric push rod is fixedly connected inside the housing. At the same time, the grooving machine is fixedly connected to the output end of the electric push rod.

[0012] Preferably, the grooving machine is fixedly connected to connecting plates on both other sides. Each connecting plate has a pair of sliding rods slidably connected inside. One end of each sliding rod is fixedly connected to a limit ring, and the other end of each sliding rod is fixedly connected to a pressure roller. At the same time, a spring is fixedly connected between the limit ring and the connecting plate, and the spring is sleeved on the outer wall of the sliding rod.

[0013] Preferably, telescopic rod sleeves are fixedly connected to both sides below the support frame, and the other end of the telescopic rod sleeve is fixedly connected to the outer wall of the workbench. At the same time, the telescopic rod sleeve is sleeved on the outer wall of the threaded rod.

[0014] (III) Beneficial Effects

[0015] This utility model provides a multi-station grooving machine for processing aluminum single panels. It has the following beneficial effects:

[0016] (1) The support frame provides a mobile support platform for the grooving machine. Through the motor drive, multi-directional precise positioning is achieved, so that the cutting blade can groove the aluminum single panel according to the preset path. The water tank and water pump form a cooling system. The water pump delivers water to the cutting area through the water spray pipe. While reducing the temperature of the blade, the water flow impact force suppresses dust. The mounting plate serves as a connecting hub. The scraper at the bottom of the plate moves synchronously with the grooving machine to scrape the debris in the groove into the dust collection frame in time, avoiding the accumulation of debris and affecting the processing accuracy. The side baffle changes the trajectory of the splashing material through the arc design. This design solves the problems of untimely cooling, serious dust pollution, and difficult debris cleaning of traditional aluminum single panel grooving equipment. Through the collaboration of multiple components, efficient, environmentally friendly, and precise aluminum single panel processing is achieved.

[0017] (2) When the grooving machine moves downward, the pressure roller on the connecting plate contacts the aluminum single panel first. As the grooving machine continues to move downward, the pressure roller is squeezed and pushes the slide rod upward, stretching the spring between the connecting plate and the limiting ring. The spring is stretched and produces elastic deformation, using its own rebound force to press down the slide rod, driving the pressure roller to press the aluminum single panel in the opposite direction, forming dynamic adaptive pressure. The limiting ring plays a guiding and limiting role for the slide rod, ensuring that the pressure roller moves vertically up and down and avoids deviation. This design solves the problem of the traditional grooving equipment not fixing the plate firmly and being easy to shift during processing. In the past, during processing, the aluminum single panel often slipped due to vibration or cutting force of the tool, resulting in deviation of the grooving size. This structure reduces processing errors caused by the slippage of the plate by the elastic buffer of the spring and the flexible contact of the pressure roller, significantly improving processing quality and efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a top view of the overall structure of this utility model;

[0020] Figure 3 This is a cross-sectional structural diagram of the present invention;

[0021] Figure 4 This is a schematic diagram of the external structure of the connecting plate of this utility model.

[0022] In the diagram: 1. Workbench; 2. Support frame; 3. Outer shell; 4. Electric push rod; 5. Grooving machine; 6. Cutting blade; 7. Water tank; 8. Water pump; 9. Spray pipe; 10. Mounting plate; 11. Ash collection frame; 12. Scraper; 13. Baffle; 14. Motor 1; 15. Threaded rod 1; 16. Telescopic rod sleeve; 17. Positioning rod; 18. Motor 2; 19. Threaded rod 2; 20. Water supply pipe; 21. Connecting plate; 22. Slide rod; 23. Spring; 24. Pressure roller; 25. Limiting ring. Detailed Implementation

[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0024] Please see Figure 1-4 This utility model provides a technical solution:

[0025] Example 1: A multi-station grooving machine for aluminum single-panel processing includes a workbench 1, a support frame 2, and a grooving machine 5. The support frame 2 is located outside the workbench 1. A cutting blade 6 is fixedly connected to the output end of the grooving machine 5. A mounting plate 10 is fixedly connected to one side of the outer wall of the cutting blade 6. A dust collection frame 11 is fixedly installed inside the mounting plate 10. A scraper 12 is fixedly connected to the bottom of the mounting plate 10, and the scraper 12 corresponds to the cutting blade 6. A baffle 13 is fixedly connected to the other side of the outer wall of the grooving machine 5. A water tank 7 is fixedly connected to the inner wall of the support frame 2. A water pump 8 is fixedly connected to the top of the water tank 7. A water spray pipe 9 is fixedly connected to the output end of the water pump 8, and the other end of the water spray pipe 9 corresponds to the cutting blade 6. A water inlet pipe 20 is provided outside the water tank 7. A water inlet pipe 20 is fixedly connected to one side of the outer wall of the workbench 1. A motor 14 is connected to the support frame 2. A threaded rod 15 is fixedly connected to the output end of the motor 14. One side of the support frame 2 is threadedly connected to the outer wall of the threaded rod 15. A positioning rod 17 is slidably connected to the other side of the support frame 2 and is fixedly connected to the other side of the workbench 1. A motor 2 18 is fixedly connected to the upper side of the support frame 2. A threaded rod 2 19 is fixedly connected to the output end of the motor 2 18. A housing 3 is threadedly connected to the outer wall of the threaded rod 2 19 and an electric push rod 4 is fixedly connected inside the housing 3. At the same time, the grooving machine 5 is fixedly connected to the output end of the electric push rod 4. Telescopic rod sleeves 16 are fixedly connected to both sides of the lower part of the support frame 2. The other end of the telescopic rod sleeve 16 is fixedly connected to the outer wall of the workbench 1 and is fitted onto the outer wall of the threaded rod 15.

[0026] After placing the aluminum panel on the workbench 1, the motor 14 is started to drive the threaded rod 15 to rotate, causing the support frame 2 to move precisely in the front-to-back direction. The telescopic sleeve 16 effectively protects the threaded rod 15 from dust intrusion. Next, the motor 18 on the support frame 2 is started, causing the threaded rod 19 to rotate, driving the outer casing 3 to move left and right, thus flexibly adjusting the position of the grooving machine 5. Subsequently, the electric push rod 4 pushes the grooving machine 5 vertically downwards, allowing the cutting blade 6 to contact the aluminum panel and begin the grooving operation. During the grooving process, the water pump 8 draws water from the water tank 7 and sprays it onto the cutting blade 6 through the water spray pipe 9, simultaneously cooling and reducing dust. The baffle 13 effectively prevents processing waste from splashing, ensuring operational safety. As the grooving machine 5 moves, it drives the scraper 12 on the mounting plate 10 to move synchronously, promptly scraping out debris from the groove, which is then collected by the dust collection frame 11. The entire process, through the coordinated operation of multiple components, significantly improves the efficiency and safety of aluminum panel grooving.

[0027] Example 2: The difference between this example and Example 1 is that the grooving machine 5 is fixedly connected to the other two sides with connecting plates 21. Each connecting plate 21 has a pair of sliding rods 22 slidably connected inside. One end of the sliding rod 22 is fixedly connected to a limit ring 25, and the other end of the sliding rod 22 is fixedly connected to a pressure roller 24. At the same time, a spring 23 is fixedly connected between the limit ring 25 and the connecting plate 21, and the spring 23 is sleeved on the outer wall of the sliding rod 22.

[0028] As the grooving machine 5 moves downwards towards the aluminum panel, the pressure rollers 24 on the connecting plates 21 on both sides make contact with the surface of the aluminum panel first. As the grooving machine continues to descend and groove, the pressure rollers are squeezed and push the slide rod 22 upwards, while simultaneously stretching the spring 23 between the connecting plate 21 and the limiting ring 25. The spring, after being stretched, generates a rebound force, causing the pressure rollers to press against the aluminum panel in the opposite direction, forming dynamic pressure compensation. This design ensures that the aluminum panel is firmly fixed throughout the grooving process, avoiding processing errors due to slippage during processing.

[0029] Working principle: In use, the aluminum panel is first placed on the workbench 1. Then, motor 14 is started, driving the threaded rod 15 to rotate. As the threaded rod 15 rotates, it causes the support frame 2 to move back and forth. The telescopic sleeve 16 prevents dust from falling onto the threaded rod 15. Simultaneously, the starting of motor 18 on the support frame 2 drives the threaded rod 19 to rotate, causing the outer casing 3 to move left and right, thus adjusting the grooving machine 5. Then, the electric push rod 4 is activated to push the grooving machine 5 downwards, causing the cutting blade 6 to contact the aluminum panel and begin grooving. During grooving, water pump 8 is activated to draw water from the water tank 7 and spray it onto the cutting blade 6 through the water spray pipe 9 to cool and reduce dust. At the same time, the baffle 13 can shield the cutting blade from waste. Material splashes out, and as the grooving machine 5 moves, it drives the scraper 12 on the mounting plate 10 to move. The scraper 12 scrapes out the debris in the groove, and the debris is collected by the dust collection frame 11. Through their cooperation, impurities are quickly cleaned, avoiding splashing during processing and affecting subsequent processing, thus improving work efficiency. When the grooving machine 5 moves down to the aluminum panel, the pressure rollers 24 on the connecting plates 21 on both sides first press against the aluminum panel. As the grooving machine 5 continues to move down, the pressure rollers 24 drive the sliding rod 22 to move up and pull the spring 23 between the connecting plate 21 and the limiting ring 25. At this time, the rebound of the spring 23 will press down the pressure rollers 24 to press the aluminum panel tightly, preventing slippage during processing and improving processing accuracy.

[0030] All electrical components mentioned in this article are electrically connected to the controller and power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail (motor model: 39BYG001; electric actuator model: XTL100-500-24).

[0031] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

Claims

1. A multi-station grooving machine for processing aluminum single panels, characterized in that: The grooving machine includes a workbench (1), a support frame (2), and a grooving machine (5). The support frame (2) is located outside the workbench (1). A cutting blade (6) is fixedly connected to the output end of the grooving machine (5). A mounting plate (10) is fixedly connected to one side of the outer wall of the cutting blade (6). A dust collection frame (11) is fixedly installed inside the mounting plate (10). A scraper (12) is fixedly connected to the bottom of the mounting plate (10), and the scraper (12) corresponds to the cutting blade (6). At the same time, a baffle (13) is fixedly connected to the other side of the outer wall of the grooving machine (5).

2. The multi-station grooving machine for aluminum single-panel processing according to claim 1, characterized in that: A water tank (7) is fixedly connected to the inner wall of the support frame (2), a water pump (8) is fixedly connected to the top of the water tank (7), a water spray pipe (9) is fixedly connected to the output end of the water pump (8), and the other end of the water spray pipe (9) corresponds to the cutting blade (6). A water filling pipe (20) is provided outside the water tank (7).

3. The multi-station grooving machine for aluminum single-panel processing according to claim 2, characterized in that: A motor (14) is fixedly connected to one side of the outer wall of the workbench (1), and a threaded rod (15) is fixedly connected to the output end of the motor (14). One side of the support frame (2) is threadedly connected to the outer wall of the threaded rod (15), and a positioning rod (17) is slidably connected inside the other side of the support frame (2), and the positioning rod (17) is fixedly connected to the other side of the workbench (1).

4. The multi-station grooving machine for aluminum single-panel processing according to claim 3, characterized in that: A second motor (18) is fixedly connected to one side above the support frame (2). A second threaded rod (19) is fixedly connected to the output end of the second motor (18). A housing (3) is threadedly connected to the outer wall of the second threaded rod (19), and an electric push rod (4) is fixedly connected inside the housing (3). At the same time, a grooving machine (5) is fixedly connected to the output end of the electric push rod (4).

5. A multi-station grooving machine for processing aluminum single panels according to claim 4, characterized in that: The grooving machine (5) has connecting plates (21) fixedly connected on both sides. Each connecting plate (21) has a pair of sliding rods (22) slidably connected inside. One end of the sliding rod (22) is fixedly connected to a limit ring (25), and the other end of the sliding rod (22) is fixedly connected to a pressure roller (24). At the same time, a spring (23) is fixedly connected between the limit ring (25) and the connecting plate (21), and the spring (23) is sleeved on the outer wall of the sliding rod (22).

6. A multi-station grooving machine for processing aluminum single panels according to claim 5, characterized in that: The support frame (2) is fixedly connected to telescopic rod sleeves (16) on both sides below. The other end of the telescopic rod sleeve (16) is fixedly connected to the outer wall of the workbench (1), and the telescopic rod sleeve (16) is sleeved on the outer wall of the threaded rod (15).

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