Foamed concrete insulation board foaming mold

The foaming mold for foamed concrete insulation boards, designed with quick-release units, solves the problem of difficult mold residue cleaning, enabling rapid demolding and cleaning, and improving production efficiency and continuity.

CN224348036UActive Publication Date: 2026-06-12SHANXI QIANYUAN ZHONGAN BUILDING MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANXI QIANYUAN ZHONGAN BUILDING MATERIALS CO LTD
Filing Date
2025-07-14
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

The existing foamed concrete insulation board foaming mold is an integrated structure. After demolding, foamed concrete residue remains, which is time-consuming and labor-intensive to clean, affecting production continuity and efficiency, and increasing costs.

Method used

The mold adopts a quick-release unit design with spliced ​​baffles, side clamps and lifting components. The mold can be disassembled into a base plate, support plate and connecting plate for easy cleaning. When used with a release agent, it can achieve rapid demolding and cleaning.

Benefits of technology

Shorten cleaning time, reduce manpower input, lower production costs, ensure production continuity, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224348036U_ABST
    Figure CN224348036U_ABST
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Abstract

The utility model discloses a foamed mould of foam concrete heat preservation board relates to foam concrete production equipment technical field. The device includes mould body, and the inside of mould body is provided with quick detach unit, and the spliced baffle in quick detach unit sets up in the inside of mould body, and the inner wall of spliced baffle is sprayed with release agent, side clamping piece sets up in the inside of mould body, and jacking piece sets up below mould body. The device adopts the spliced baffle, and can be disassembled into bottom plate, support plate and connecting plate and the like components after demoulding, is convenient for the thorough cleaning to each component, compared with integral mould, greatly shortens the cleaning time, reduces manpower investment, reduces production cost, and the setting of quick detach unit realizes quick demoulding and mould cleaning, so that the next round production can start faster, effectively guarantees the continuity of production, improves overall production efficiency.
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Description

Technical Field

[0001] This utility model relates to the technical field of foamed concrete production equipment, specifically a foaming mold for foamed concrete insulation board. Background Technology

[0002] The production of foamed concrete insulation boards is inseparable from foaming molds, which, as key equipment for molding, directly affect the molding quality and production efficiency of the insulation boards. Foaming molds provide a specific molding space for foamed concrete, allowing it to undergo foaming, solidification, and other processes within the mold to form the desired insulation board shape.

[0003] In existing technologies, foamed concrete insulation board foaming molds are mostly one-piece structures. After demolding, these one-piece molds often leave some foamed concrete residue inside. Because the mold structure is fixed, cleaning these residues requires a lot of time and manpower, which seriously affects the continuity and efficiency of production and increases production costs.

[0004] The reason for this problem is that, on the one hand, foamed concrete will have a certain adhesive force with the inner wall of the mold during the solidification process. Especially when the inner wall of the mold is not specially treated, this adhesive force makes it difficult for some materials to be demolded along with the insulation board. On the other hand, the inner wall corners and other parts of the integrated mold have complex structures, and foamed concrete is easy to accumulate in these corners. Cleaning tools are difficult to penetrate these parts to clean them thoroughly, resulting in residue. Therefore, we propose a foamed concrete insulation board foaming mold to solve the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a foaming mold for foamed concrete insulation boards, solving the problem that most foaming molds for foamed concrete insulation boards are one-piece structures. After demolding, these one-piece molds often leave some foamed concrete residue inside. Because the mold structure is fixed, cleaning this residue requires considerable time and manpower, seriously affecting the continuity and efficiency of production and increasing production costs.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: A foaming mold for foamed concrete insulation board, comprising a mold body, wherein a quick-release unit is provided inside the mold body, and the quick-release unit includes a splicing baffle, a side clamping component, and a lifting component;

[0007] The spliced ​​baffle is disposed inside the mold body, and the inner wall of the spliced ​​baffle is sprayed with a release agent; the side clamping member is disposed inside the mold body, and the side clamping member is used to clamp the spliced ​​baffle from the side; the lifting member is disposed below the mold body, and the lifting member is used to push the spliced ​​baffle out of the mold body.

[0008] Preferably, the splicing baffle includes a base plate, a support plate, and a connecting plate;

[0009] The support plates are set at both ends of the base plate; the connecting plates are movably snapped onto both sides of the top of the base plate, and the support plates are movably snapped onto the connecting plates.

[0010] Preferably, the splicing baffle further includes a socket and a rod;

[0011] The insertion holes are located at both ends of the connecting plate; the insertion rod is fixedly assembled on one side of the support plate, and the insertion rod is movably engaged inside the insertion hole.

[0012] Preferably, the modular baffle further includes a slot and a plug;

[0013] The slots are located on both sides of the base plate; the insert is fixedly mounted on the bottom of the connecting plate and is movably inserted into the slot.

[0014] Preferably, the side clamping member includes a groove and a clamping block;

[0015] The grooves are formed on both sides of the mold body; the clamping blocks are slidably connected inside the grooves.

[0016] Preferably, the side clamping member further includes a threaded rod;

[0017] The threaded rod is rotatably connected to one side of the clamping block, and the threaded rod is threadedly engaged with the mold body.

[0018] Preferably, the lifting component includes a push-pull cylinder and a lifting plate;

[0019] The push-pull cylinder is located below the mold body; the lifting plate is mounted on the push-pull cylinder, and the output shaft of the push-pull cylinder is fixedly assembled with the lifting plate. The lifting plate abuts against the base plate.

[0020] This utility model discloses a foaming mold for foamed concrete insulation board, which has the following beneficial effects: The device adopts a spliced ​​baffle, which can be disassembled into components such as a base plate, support plate and connecting plate after demolding, making it easy to thoroughly clean each component. Compared with an integrated mold, it greatly shortens the cleaning time, reduces manpower input, and lowers production costs. The quick-release unit enables rapid demolding and mold cleaning, allowing the next round of production to start faster, effectively ensuring the continuity of production and improving overall production efficiency. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the splicing baffle of this utility model;

[0024] Figure 3 This is an exploded structural diagram of the spliced ​​baffle of this utility model;

[0025] Figure 4 This is a schematic diagram of the interior of the mold body of this utility model.

[0026] In the diagram: 1. Mold body; 2. Quick-release unit; 21. Interlocking baffle; 211. Base plate; 212. Support plate; 213. Connecting plate; 214. Insertion hole; 215. Insert rod; 216. Slot; 217. Insertion block; 22. Side clamping component; 221. Slide groove; 222. Clamping block; 223. Threaded rod; 23. Lifting component; 231. Push-pull cylinder; 232. Lifting plate. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0028] This application provides a foaming mold for foamed concrete insulation boards, solving the problem that most foaming molds for foamed concrete insulation boards are one-piece structures. After demolding, these one-piece molds often leave some foamed concrete residue inside. Because the mold structure is fixed, cleaning this residue requires a significant amount of time and manpower, severely impacting production continuity and efficiency, and increasing production costs.

[0029] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0030] This utility model provides, for example Figure 1-2 The image shows a foaming mold for foamed concrete insulation board.

[0031] Example 1: Includes a mold body 1, and a quick-release unit 2 is provided inside the mold body 1. The quick-release unit 2 includes a splicing baffle 21, a side clamping member 22, and a lifting member 23.

[0032] The spliced ​​baffle 21 is installed inside the mold body 1, and the inner wall of the spliced ​​baffle 21 is sprayed with a release agent; the side clamping member 22 is installed inside the mold body 1, and the side clamping member 22 is used to clamp the spliced ​​baffle 21 from the side; the lifting member 23 is installed below the mold body 1, and the lifting member 23 is used to push the spliced ​​baffle 21 out of the mold body 1.

[0033] The side clamping component 22 includes a sliding groove 221 and a clamping block 222; the sliding groove 221 is formed on both sides of the mold body 1; the clamping block 222 is slidably connected inside the sliding groove 221. The side clamping component 22 also includes a threaded rod 223; the threaded rod 223 is rotatably connected to one side of the clamping block 222, and the threaded rod 223 is threadedly engaged with the mold body 1. The lifting component 23 includes a push-pull cylinder 231 and a lifting plate 232; the push-pull cylinder 231 is disposed under the mold body 1; the lifting plate 232 is disposed on the push-pull cylinder 231, and the output shaft of the push-pull cylinder 231 is fixedly assembled with the lifting plate 232. The lifting plate 232 abuts against the base plate 211.

[0034] In this embodiment, the mold body 1 is made of steel to ensure sufficient strength and rigidity. The base plate 211, support plate 212, and connecting plate 213 of the spliced ​​baffle 21 are all made of wear-resistant and corrosion-resistant materials to extend their service life.

[0035] The operating procedure of the device is as follows: First, assemble the splicing baffle 21. Insert the insert block 217 at the bottom of the connecting plate 213 into the slots 216 on both sides of the base plate 211 to achieve a movable snap-fit ​​between the connecting plate 213 and the base plate 211. Then, insert the insert rod 215 on one side of the support plate 212 into the insert holes 214 at both ends of the connecting plate 213 to complete the movable snap-fit ​​between the support plate 212 and the connecting plate 213, thus assembling the splicing baffle 21. Next, place the assembled splicing baffle 21 into the mold body 1, and rotate the threaded rod 223 of the side clamping member 22 to drive the clamping block 222 in the slide groove 221. The slide mechanism clamps the spliced ​​baffle 21 from the side. Then, a release agent is sprayed onto the inner wall of the spliced ​​baffle 21, and foamed concrete raw materials are injected into it for foaming and molding. After molding, the threaded rod 223 is rotated in the opposite direction to release the clamping block 222 from the spliced ​​baffle 21. The push-pull cylinder 231 of the lifting component 23 is activated, and its output shaft drives the lifting plate 232 to rise, pushing the spliced ​​baffle 21 along with the molded insulation board out of the mold body 1. Finally, the spliced ​​baffle 21 is disassembled and replaced with a new spliced ​​baffle 21 for the next round of production. The old spliced ​​baffle 21 is then cleaned.

[0036] This utility model discloses a foaming mold for foamed concrete insulation board. More specifically, based on Embodiment 1, it is provided according to the attached... Figure 3-4 As shown.

[0037] Example 2: Includes a mold body 1, and a quick-release unit 2 is provided inside the mold body 1. The quick-release unit 2 includes a splicing baffle 21, a side clamping member 22, and a lifting member 23.

[0038] The spliced ​​baffle 21 is installed inside the mold body 1, and the inner wall of the spliced ​​baffle 21 is sprayed with a release agent; the side clamping member 22 is installed inside the mold body 1, and the side clamping member 22 is used to clamp the spliced ​​baffle 21 from the side; the lifting member 23 is installed below the mold body 1, and the lifting member 23 is used to push the spliced ​​baffle 21 out of the mold body 1.

[0039] The modular baffle 21 includes a base plate 211, a support plate 212, and a connecting plate 213. The support plate 212 is located at both ends of the base plate 211. The connecting plate 213 is movably engaged with both sides of the top of the base plate 211, and the support plate 212 is movably engaged with the connecting plate 213. The modular baffle 21 also includes a socket 214 and a rod 215. The socket 214 is located at both ends of the connecting plate 213. The rod 215 is fixedly mounted on one side of the support plate 212 and is movably engaged inside the socket 214. The modular baffle 21 also includes a slot 216 and a block 217. The slot 216 is located on both sides of the base plate 211. The block 217 is fixedly mounted on the bottom of the connecting plate 213 and is movably engaged inside the slot 216.

[0040] In this embodiment, the spliced ​​baffle 21 prevents material leakage by adding sealing strips at the joints. A sealing strip is provided at the joint between the base plate 211 and the connecting plate 213, i.e., the mating part of the slot 216 and the insert block 217. When the insert block 217 is inserted into the slot 216, the sealing strip is tightly compressed, forming a sealing structure and preventing material leakage from the joint. Similarly, a sealing strip is installed at the joint between the support plate 212 and the connecting plate 213, i.e., the mating part of the insert rod 215 and the insertion hole 214. When the insert rod 215 is inserted into the insertion hole 214, the sealing strip is compressed to achieve a seal, preventing material seepage from this point. By setting sealing strips at each joint, the sealing performance of the spliced ​​baffle 21 is effectively ensured, preventing leakage of foamed concrete material during the foaming and molding process, and ensuring the molding quality of the insulation board.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A foaming mold for foamed concrete insulation board, comprising a mold body (1), characterized in that, The mold body (1) is provided with a quick-release unit (2) inside, and the quick-release unit (2) includes: A modular baffle (21) is installed inside the mold body (1), and the inner wall of the modular baffle (21) is sprayed with a release agent. Side clamping member (22) is disposed inside the mold body (1) and is used to clamp the spliced ​​baffle (21) from the side. A lifting component (23) is provided below the mold body (1) and is used to push the spliced ​​baffle (21) out of the mold body (1).

2. The foaming mold for foamed concrete insulation board according to claim 1, characterized in that: The spliced ​​baffle (21) includes: Base plate (211); Support plates (212) are provided at both ends of the base plate (211); The connecting plate (213) is movably snapped onto both sides of the top of the base plate (211), and the support plate (212) is movably snapped onto the connecting plate (213).

3. The foaming mold for foamed concrete insulation board according to claim 2, characterized in that: The spliced ​​baffle (21) also includes: The sockets (214) are located at both ends of the connecting plate (213); The insertion rod (215) is fixedly mounted on one side of the support plate (212), and the insertion rod (215) is movably engaged inside the insertion hole (214).

4. The foaming mold for foamed concrete insulation board according to claim 2, characterized in that: The spliced ​​baffle (21) also includes: Slots (216) are provided on both sides of the base plate (211); Insert (217), which is fixedly mounted on the bottom of the connecting plate (213), is movably inserted into the inside of the slot (216).

5. The foaming mold for foamed concrete insulation board according to claim 1, characterized in that: The side clamp (22) includes: The slide (221) is formed on both sides of the mold body (1); The clamping block (222) is slidably connected inside the slide groove (221).

6. The foaming mold for foamed concrete insulation board according to claim 5, characterized in that: The side clamp (22) also includes: A threaded rod (223) is rotatably connected to one side of the clamping block (222), and the threaded rod (223) is threadedly engaged with the mold body (1).

7. The foaming mold for foamed concrete insulation board according to claim 2, characterized in that: The lifting component (23) includes: A push-pull cylinder (231) is installed under the mold body (1); A lifting plate (232) is mounted on a push-pull cylinder (231), the output shaft of which is fixedly assembled with the lifting plate (232), and the lifting plate (232) abuts against the base plate (211).