High performance floor insulation and soundproofing system

Abstract

The utility model discloses a high-performance floor heat preservation and sound insulation system, including floor support plate, heat preservation and sound insulation layer and decorative surface layer, heat preservation and sound insulation layer is fixed through the leveling adhesive layer on the outside of floor support plate, and the wall root of floor support plate is provided with wall root insulation piece, and the wall root insulation piece is located at the end of heat preservation and sound insulation layer, and the end surface of heat preservation and sound insulation layer is spaced apart from floor support plate, and the decorative surface layer is located at the outside of heat preservation and sound insulation layer, and the heat preservation and sound insulation layer is water-based polyurea heat preservation and sound insulation board. The utility model has excellent sound insulation performance, and the overall stability of system is strong, and the structure is stable, effectively avoids the empty drum, the cracking, and the operability of system is strong, and the construction is simple and quick, and the construction difficulty is low, and the construction period is short, improves the construction efficiency, reduces the manual cost, improves the engineering economy.

Description

Technical Field

[0001] This utility model belongs to the field of thermal insulation technology, specifically relating to a high-performance floor thermal insulation and sound insulation system. Background Technology

[0002] With the continuous improvement of building energy efficiency standards and the increasing demands for comfortable living environments, floor insulation and sound insulation performance have become one of the important indicators for measuring building quality. Traditional floor insulation and sound insulation materials and systems suffer from insufficient sound insulation performance, complex installation procedures, and a tendency for surface layer delamination and cracking, making them unable to meet the requirements of the new standards. Therefore, developing a high-performance floor insulation and sound insulation system has become an urgent problem to be solved. Utility Model Content

[0003] The purpose of this utility model is to solve the above-mentioned technical problems existing in the prior art and to provide a high-performance floor insulation and sound insulation system with excellent sound insulation performance, strong overall stability, solid structure, and effective prevention of hollowness and cracking. In addition, the system is highly operable, easy and quick to construct, with low construction difficulty and short construction period, which improves construction efficiency, reduces labor costs, and improves the economic efficiency of the project.

[0004] To solve the above-mentioned technical problems, the present invention provides the following technical solution:

[0005] The high-performance floor insulation and soundproofing system includes a floor deck, an insulation and soundproofing layer, and a decorative surface layer. The insulation and soundproofing layer is fixed to the outside of the floor deck through a leveling adhesive layer. A wall base isolation plate is installed at the base of the floor deck and is located at the end of the insulation and soundproofing layer to separate the end face of the insulation and soundproofing layer from the wall. The decorative surface layer is located on the outside of the insulation and soundproofing layer.

[0006] Furthermore, the thickness of the leveling adhesive layer is 10–18 mm.

[0007] Furthermore, the thickness of the floor decking is 100–130 mm.

[0008] Furthermore, the thermal insulation and sound insulation layer is a water-based polyurea thermal insulation and sound insulation board.

[0009] Furthermore, the thickness of the water-based polyurea thermal insulation and sound insulation board is 12–30 mm.

[0010] Furthermore, the water-based polyurea thermal insulation and sound insulation board is provided with a foamed ceramic board on the outside, and the water-based polyurea thermal insulation and sound insulation board and the foamed ceramic board are an integrated composite structure.

[0011] Furthermore, the decorative surface layer is fixedly connected to the outside of the foamed ceramic board by an adhesive layer, the thickness of which is 3-8mm.

[0012] Furthermore, an installation channel is provided on the outer surface of the foamed ceramic panel for the installation of underfloor heating pipes.

[0013] Furthermore, the thickness of the foamed ceramic board is 25–40 mm.

[0014] Furthermore, a protective layer is provided between the decorative surface layer and the thermal insulation and sound insulation layer. The protective layer is a concrete layer or a cement-based self-leveling layer. When the protective layer is a concrete layer, the thickness of the concrete layer is 30-50mm. When the protective layer is a cement-based self-leveling layer, the thickness of the cement-based self-leveling layer is 20-40mm.

[0015] This utility model has the following beneficial effects in order to achieve the above-mentioned technical solution:

[0016] This utility model's high-performance floor insulation and soundproofing system has excellent sound insulation performance, strong overall stability, and a solid structure, effectively preventing hollow areas and cracks. In addition, the system is highly operable, easy and quick to construct, with low construction difficulty and short construction period, which improves construction efficiency, reduces labor costs, and enhances the economic efficiency of the project. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings:

[0018] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0019] Figure 2 This is a schematic diagram of the structure of Embodiment 2 of the present invention;

[0020] Figure 3 This is a schematic diagram of the distribution structure of the installation channels on the foamed ceramic plate in Embodiment 2 of this utility model;

[0021] Figure 4 This is a photograph of the actual product after the foamed ceramic board and the water-based polyurea thermal insulation and sound insulation board are integrated in Embodiment 2 of this utility model.

[0022] In the diagram: 1-Floor slab; 2-Decorative surface layer; 3-Leveling and adhesive layer; 4-Wall base isolation plate; 5-Water-based polyurea thermal and sound insulation board; 6-Foamed ceramic board; 7-Adhesive layer; 8-Installation channel; 9-Protective layer; 10-Wall. Detailed Implementation

[0023] like Figure 1As shown, this is Embodiment 1 of the present invention, applicable to unfinished houses and floors without underfloor heating. The high-performance floor insulation and soundproofing system includes a floor deck 1, an insulation and soundproofing layer, and a decorative surface layer 2. The floor deck 1 serves as the basic support structure, ensuring the overall structural stability. The insulation and soundproofing layer is fixed to the outside of the floor deck 1 by a leveling adhesive layer 3. A wall base isolation plate 4 is provided at the base of the floor deck 1. The wall base isolation plate 4 is vertically arranged and located at the end of the insulation and soundproofing layer, separating the end face of the insulation and soundproofing layer from the wall 10. The setting of the wall base isolation plate 4 effectively avoids direct contact between the end of the insulation and soundproofing layer and the wall 10, avoids the thermal bridging effect, and improves the overall durability and reliability of the system. The decorative surface layer 2 is located on the outside of the insulation and soundproofing layer and can be made of various materials such as ceramic tiles. The thickness of the leveling adhesive layer 3 is 10-18mm, and the thickness of the floor deck 1 is 100-130mm. By controlling the thickness of the leveling adhesive layer 3 and the thickness of the floor deck 1 within a certain range, standardized design can be achieved, which can simplify the subsequent construction process.

[0024] The thermal insulation and sound insulation layer uses water-based polyurea thermal insulation and sound insulation board 5, which has a thickness of 12-30mm to ensure high-efficiency thermal insulation and sound insulation performance. The water-based polyurea thermal insulation and sound insulation board 5 is fixed to the outside of the floor deck 1 through the leveling and bonding layer 3. A protective layer 9 is set between the decorative surface layer 2 and the thermal insulation and sound insulation layer. The protective layer 9 is a concrete layer or a cement-based self-leveling layer, selected according to construction requirements. The protective layer provides surface protection and leveling functions, and enhances the overall strength of the system. When the protective layer 9 is a concrete layer, the thickness of the concrete layer is 30-50mm; when the protective layer 9 is a cement-based self-leveling layer, the thickness of the cement-based self-leveling layer is 20-40mm.

[0025] The system in Example 1 exhibits excellent sound insulation, easily achieving a high standard of ≤60dB. Furthermore, the water-based polyurea insulation and soundproofing board 5 is fully bonded and fixed to the floor deck 1 and protective layer 9, eliminating cavities and preventing cracking of the protective layer 9. Construction is simple, quick, and has a short construction period, with economical and reasonable costs.

[0026] like Figures 2 to 4As shown, this is Embodiment 2 of the present invention, applicable to prefabricated floors with underfloor heating. The high-performance floor insulation and soundproofing system includes a floor deck 1, an insulation and soundproofing layer, and a decorative surface layer 2. The insulation and soundproofing layer is fixed to the outside of the floor deck 1 by a leveling adhesive layer 3. A wall base isolation plate 4 is provided at the base of the floor deck 1. The wall base isolation plate 4 is vertically arranged and located at the end of the insulation and soundproofing layer, separating the end face of the insulation and soundproofing layer from the wall 10. The setting of the wall base isolation plate 4 effectively avoids direct contact between the end face of the insulation and soundproofing layer and the wall 10, avoids the thermal bridging effect, and improves the overall durability and reliability of the system. The decorative surface layer 2 is located on the outside of the insulation and soundproofing layer and can be made of various materials such as ceramic tiles. The thickness of the leveling adhesive layer 3 is 10-18mm, and the thickness of the floor deck 1 is 100-130mm. By controlling the thickness of the leveling adhesive layer 3 and the thickness of the floor deck 1 within a certain range, standardized design can be achieved, which can simplify the subsequent construction process.

[0027] The thermal insulation and sound insulation layer uses water-based polyurea thermal insulation and sound insulation board 5, with a thickness of 12-30mm, ensuring high-efficiency thermal insulation and sound insulation performance. The water-based polyurea thermal insulation and sound insulation board 5 is fixed to the outside of the floor deck 1 via a leveling adhesive layer 3. A foamed ceramic board 6 is installed on the outside of the water-based polyurea thermal insulation and sound insulation board 5. The water-based polyurea thermal insulation and sound insulation board 5 and the foamed ceramic board 6 form an integrated composite structure, with the foamed ceramic board 6 having a thickness of 25-40mm. A decorative surface layer 2 is fixedly connected to the outside of the foamed ceramic board 6 via an adhesive layer 7, with a thickness of 3-8mm. An installation channel 8 is provided on the outer surface of the foamed ceramic board 6 for the installation of underfloor heating pipes. The water-based polyurea thermal insulation and sound insulation board 5 and the foamed ceramic board 6 are factory-processed composites, and together with the underfloor heating pipes laid through the installation channel 8, integrated thermal insulation, sound insulation, and underfloor heating are achieved.

[0028] The system in Example 2 has a pre-installed installation path for the underfloor heating pipes, which is quick, effective and safe. Compared with Example 1, it eliminates the need for the construction of the protective layer 9, reduces the number of procedures, shortens the construction period, and enables assembly. Furthermore, eliminating the protective layer 9 can improve the heat release speed and efficiency of the underfloor heating, and avoids the problem of the protective layer 9 cracking due to underfloor heating, which would affect the stability of the decorative layer.

[0029] The water-based polyurea insulation and soundproofing board 5 in this application uses water-based polyurea foam as a functional carrier. Water-based polyurea foam has excellent thermal insulation properties, ensuring a reduction in the overall thickness of the insulation and soundproofing system. Water-based polyurea foam has a μm-level closed-cell structure, exhibiting good sound insulation based on the principle of "micropore damping." As a thermosetting foam, water-based polyurea foam easily meets B1 fire resistance requirements and exhibits no dripping, effectively preventing fires. Water-based polyurea foam also possesses excellent mechanical properties, with superior comprehensive performance in terms of compressive strength, tensile strength, and dimensional stability. Furthermore, water-based polyurea foam has good waterproof, antibacterial, and insect-proof properties, making it more suitable for indoor environmental protection.

[0030] This application introduces a flexible element into the foaming process of the water-based polyurea foam, improving its flexibility. While microporous damping sound insulation is a superior performance characteristic of water-based polyurea, achieving high-standard sound insulation with minimal thickness still falls short. Therefore, it is necessary to improve the flexibility of the foam to absorb the mechanical vibration energy of sound waves, achieving a dual-channel effect of "absorption + damping" to achieve high-performance sound insulation. This application transforms the molecular structure of the foam through formula adjustments, upgrading it from a conventional polyurethane (PUR) structure to a water-based polyurea structure, resulting in better fire resistance. Furthermore, the introduction of a halogen-free flame retardant reduces smoke density and toxicity, improving fire prevention and disaster relief capabilities for escape and rescue. Moreover, this application abandons traditional fluorinated foaming agent technology, adopting a fully water-based foaming technology, thoroughly meeting the requirements of the national environmental protection policy and simultaneously improving indoor environmental quality.

[0031] This application describes a streamlined composite production process. During online water-based polyurea foaming with a fixed thickness, double-sided fiberglass nonwoven mortar cloth is introduced, ultimately producing a thermal insulation and soundproof composite board. The mortar cloth enhances the overall strength of the board and provides an adhesive interface for the system's structural stability.

[0032] Table 1 shows the performance parameters of the water-based polyurea thermal insulation and sound insulation board of this application.

[0033] Table 1:

[0034]

[0035] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.

Claims

1. A high-performance floor insulation and soundproofing system, characterized in that, include: Floor decking, wherein a wall base isolation plate is provided at the base of the floor decking; The thermal insulation and sound insulation layer is fixed to the outside of the floor deck by a leveling adhesive layer. The wall base isolation plate is located at the end of the thermal insulation and sound insulation layer, separating the end face of the thermal insulation and sound insulation layer from the wall. The decorative surface layer is disposed on the outside of the thermal insulation and sound insulation layer.

2. The high-performance floor insulation and soundproofing system according to claim 1, characterized in that: The thickness of the leveling adhesive layer is 10-18 mm.

3. The high-performance floor insulation and soundproofing system according to claim 1, characterized in that: The thickness of the floor decking is 100-130mm.

4. The high-performance floor insulation and soundproofing system according to claim 1, characterized in that: The thermal insulation and sound insulation layer is a water-based polyurea thermal insulation and sound insulation board.

5. The high-performance floor insulation and soundproofing system according to claim 4, characterized in that: The thickness of the water-based polyurea thermal insulation and sound insulation board is 12-30mm.

6. The high-performance floor insulation and soundproofing system according to claim 4, characterized in that: The water-based polyurea thermal insulation and sound insulation board is provided with a foamed ceramic board on its outer side, and the water-based polyurea thermal insulation and sound insulation board and the foamed ceramic board are an integral composite structure.

7. The high-performance floor insulation and soundproofing system according to claim 6, characterized in that: The decorative surface layer is fixedly connected to the outside of the foamed ceramic board by an adhesive layer, the thickness of which is 3-8 mm.

8. The high-performance floor insulation and soundproofing system according to claim 6, characterized in that: An installation channel is provided on the outer surface of the foamed ceramic board, and the installation channel is used for the installation of underfloor heating pipes.

9. The high-performance floor insulation and soundproofing system according to claim 6, characterized in that: The thickness of the foamed ceramic plate is 25-40 mm.

10. The high-performance floor insulation and soundproofing system according to claim 4, characterized in that: A protective layer is provided between the decorative surface layer and the thermal insulation and sound insulation layer. The protective layer is a concrete layer or a cement-based self-leveling layer. When the protective layer is a concrete layer, the thickness of the concrete layer is 30-50 mm; When the protective layer is a cement-based self-leveling layer, the thickness of the cement-based self-leveling layer is 20-40 mm.

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