A modular prepackaged booster station

By combining the support and connector components of the modular prefabricated booster station, the problems of pile foundation quality and long construction period in desert photovoltaic booster station construction have been solved, achieving efficient and low-cost construction results.

CN224351697UActive Publication Date: 2026-06-12POWER CHINA KUNMING ENG CORP LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
POWER CHINA KUNMING ENG CORP LTD
Filing Date
2025-07-08
Publication Date
2026-06-12

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  • Figure CN224351697U_ABST
    Figure CN224351697U_ABST
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Abstract

This utility model discloses a modular prefabricated booster station, relating to the field of photovoltaic booster station construction technology. It includes a support assembly and a connecting assembly. The support assembly comprises multiple sets of support members, a bottom support member, a top support member, a reinforcing member, and a retaining member. A bearing cavity is formed between the bottom and top support members. The connecting assembly includes a positioning member and a connecting member. A locking member is provided between the positioning member and the top support member, and a locking member is provided on the connecting member. By setting multiple sets of support members to connect to the ground, and connecting multiple sets of support columns into a whole through the bottom, top, and connecting members, the stability of the support columns is improved. A bearing cavity is formed between the bottom and top support members for filling with sand, increasing the weight of the entire device and improving the stability of the booster station. It is connected to external equipment through the positioning and connecting members. The entire booster station adopts modular installation, meeting construction quality requirements, with a short cycle and low cost.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic booster station construction technology, specifically to a modular prefabricated booster station. Background Technology

[0002] A photovoltaic (PV) booster station is a crucial component of a PV power generation system. Its primary function is to convert the low-voltage direct current (DC) generated by PV modules into high-voltage alternating current (AC) that meets grid standards, enabling successful grid connection. This process involves multiple aspects, including voltage transformation, inversion, control, and protection, ensuring the safe and stable output of PV power. The booster station foundation is typically constructed using cast-in-place concrete, with pre-installed connectors for subsequent installation of inverters and other equipment. However, for PV power generation systems built in desert sites, the presence of aeolian sand presents significant challenges. Aeolian sand is characterized by its uniform particle size, lack of cohesion, loose structure, poor plasticity, and poor gradation. Furthermore, its low cohesion, high compressibility, and poor self-stability make it difficult to construct the booster station foundation using cast-in-place concrete. During the drilling of holes for the reinforcing cage and subsequent concrete pouring, the surrounding aeolian sand can easily collapse into the pile holes, affecting the quality of the pile foundation construction. Additionally, cast-in-place concrete involves extensive wet work, resulting in poor environmental impact, long construction periods, and high pile foundation costs. Utility Model Content

[0003] The main purpose of this utility model is to provide a modular prefabricated booster station to solve the problems of difficulty in ensuring the quality of pile foundation construction, long construction period and high cost in the construction process of existing desert photovoltaic booster stations.

[0004] To achieve the above objectives, this utility model provides a modular pre-installed booster station, comprising:

[0005] The support assembly includes multiple sets of spaced-apart support members, bottom support members and top support members spaced apart on the support members; reinforcing members are provided between the support members, and surrounding members are provided around the support members; a load-bearing cavity is formed between the bottom support members and the top support members;

[0006] The connecting assembly includes a positioning member movably disposed on a top support member and a connecting member disposed on the positioning member; a locking member is provided between the positioning member and the top support member; and a locking member is provided on the connecting member.

[0007] As a further improvement of this utility model, the support member includes support columns, and multiple sets of support columns are arranged in a rectangular shape.

[0008] As a further improvement of this utility model, the bottom support component includes a bottom connecting hoop connected to the support column and a bottom connecting plate connected to the bottom connecting hoop; the bottom connecting plate is provided with an installation groove; and a bottom bearing plate is provided in the installation groove.

[0009] As a further improvement of this utility model, a fixing post is provided on the mounting groove; a positioning hole is provided on the base plate bearing plate; and the fixing post is inserted into the positioning hole.

[0010] As a further improvement of this utility model, the top support component includes a top connecting hoop and a top connecting plate connected to the top connecting hoop; the top connecting plate is provided with a placement groove; and a top bearing plate is provided in the placement groove.

[0011] As a further improvement of this utility model, the placement groove is provided with a locking post; the top support plate is provided with a locking hole; the locking post is inserted into the locking hole and a locking sleeve is provided at its end.

[0012] As a further improvement of this utility model, the reinforcing member includes a reinforcing block disposed on the bottom connecting plate and the top connecting plate, and a reinforcing rod connected to the reinforcing block.

[0013] As a further improvement of this utility model, the enclosure component includes an enclosure plate disposed on the bottom connecting plate; the top end of the enclosure plate is engaged with the top connecting plate.

[0014] As a further improvement of this utility model, the positioning component includes a positioning post disposed on the top support plate and a positioning disc disposed on the positioning post; one end of the positioning post passes through the top support plate and is rotatably mounted on the mounting disc; the locking component includes a locking sleeve connected to the positioning post.

[0015] As a further improvement of this utility model, the connector includes multiple sets of connecting posts disposed on the mounting plate; the locking member includes a locking sleeve disposed on the connecting posts.

[0016] The beneficial effects of this utility model are reflected in:

[0017] By setting up multiple sets of support components to connect with the ground, and connecting multiple sets of support columns into a whole through bottom support components, top support components, and reinforcing components, the stability of the support columns is improved. A bearing cavity is formed between the bottom support components and the top support components to be filled with sand, increasing the weight of the entire device and improving the stability of the booster station. It is connected to external equipment through positioning components and connecting components. The entire booster station adopts modular installation, the construction quality meets the requirements, and the cycle is short and the cost is low. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a modular pre-installed booster station according to this utility model;

[0019] Figure 2 This is a schematic diagram of the connection structure between the bottom support and the bottom bracket of a modular prefabricated booster station according to this utility model.

[0020] Figure 3 This is a schematic diagram of the connection structure between the top support and the top support of a modular prefabricated booster station according to this utility model.

[0021] Figure 4 This is a schematic diagram of the connection structure between the connector and support components of a modular prefabricated booster station according to this utility model;

[0022] Figure 5 This is a schematic diagram of the enclosure structure of a modular prefabricated booster station according to this utility model;

[0023] Figure 6 This is a schematic diagram of the bottom support structure of a modular prefabricated booster station according to this utility model;

[0024] Figure 7 This is a schematic diagram of the top support structure of a modular prefabricated booster station according to this utility model;

[0025] Figure 8 This is a schematic diagram of the bottom support structure of a modular prefabricated booster station according to this utility model;

[0026] Figure 9 This is a schematic diagram of the reinforcing rod structure of a modular prefabricated booster station according to this utility model;

[0027] Figure 10 This is a schematic diagram of the positioning component structure of a modular pre-installed booster station according to this utility model;

[0028] Figure 11 This utility model provides a schematic diagram of the bottom support plate structure of a modular prefabricated booster station;

[0029] Explanation of reference numerals in the attached figures:

[0030] 1. Support component; 101. Support column; 2. Bottom support component; 201. Bottom connecting hoop; 202. Bottom connecting plate; 3. Top support component; 301. Top connecting hoop; 302. Top connecting plate; 4. Reinforcing component; 401. Reinforcing block; 402. Reinforcing rod; 5. Enclosure component; 501. Enclosure plate; 502. Sealing plate; 6. Bearing cavity; 7. Positioning component; 701. Positioning column; 702. Positioning plate; 703. Installation... 8. Plate mounting; 9. Connecting component; 10. Locking component; 11. Locking sleeve; 12. Locking fastener; 13. Locking sleeve; 14. Mounting slot; 15. Bottom support plate; 16. First connecting ear plate; 17. Fixing post; 18. Locking hole; 19. Placement slot; 20. Top support plate; 21. Second connecting ear plate; 22. Locking post; 23. First slot; 24. Groove; 25. Mounting hole. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the described embodiments are merely some, not all, of the embodiments of this utility model. Unless otherwise specified, the embodiments and features described in this application can be combined with each other. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0032] In one embodiment, see Figure 1 The present invention relates to a modular prefabricated booster station, comprising a support assembly and a connecting assembly.

[0033] The support assembly includes multiple sets of spaced support members 1, bottom support members 2 and top support members 3 spaced on the support members 1, reinforcement members 4 between the support members 1, and enclosure members 5 around the support members 1; a bearing cavity 6 is formed between the bottom support members 2 and the top support members 3; the connecting assembly includes a positioning member 7 movably mounted on the top support member 3, a connecting member 8 mounted on the positioning member 7, a locking member 9 between the positioning member 7 and the top support member 3, and a locking member 10 on the connecting member 8.

[0034] Further, see Figure 2 The support member 1 includes support columns 101, and multiple sets of support columns 101 are arranged in a rectangular shape.

[0035] Preferably, the support column 101 is a PHC precast pipe pile.

[0036] Further, see Figure 2 , 6 The bottom support component 2 includes a bottom connecting hoop 201 connected to the support column 101 and a bottom connecting plate 202 connected to the bottom connecting hoop 201. The bottom connecting plate 202 is provided with an installation groove 11, and a bottom bearing plate 12 is provided in the installation groove 11.

[0037] Preferably, the bottom connecting hoop 201 is a circular ring-shaped clamp structure, and the bottom connecting hoop 201 is locked to the support column 101 by bolts.

[0038] Preferably, the bottom connecting hoop 201 is provided with a first connecting ear plate 13, the first connecting ear plate 13 is provided with a first connecting hole, the bottom connecting plate 202 has an "L" shaped cross section in the vertical direction, the short side end of the bottom connecting plate 202 forms an installation groove 11, and the two ends of the bottom connecting plate 202 are provided with first bolt holes.

[0039] Further, see Figure 4The mounting groove 11 is provided with a fixing post 14, and the base plate bearing plate is provided with a positioning hole, and the fixing post 14 is inserted into the positioning hole.

[0040] Preferably, the bottom bearing plate 12 is made of precast concrete slab, and the positioning hole 1 penetrates the bottom bearing plate 12.

[0041] In the above setup, the support column 101 is inserted into the ground by pre-drilling pilot holes. Before drilling, the installation position of the support column 101 is determined, and water is injected at the installation point to compact the sand. Then, a drilling rig is used to drill holes, and the support column 101 is inserted into the holes to ensure the stability of the support column 101. After the support column 101 is installed, the bottom connecting hoop 201 is installed on the support column 101, and the bottom connecting plate 202 is connected to the first connecting ear plate 13 by bolts to connect the adjacent support columns 101. Finally, the bottom bearing plate 12 is hoisted into the installation groove 11, and the fixing column 14 is inserted into the positioning hole.

[0042] Further, see Figure 3 , 7 The top support component 3 includes a top connecting hoop 301 and a top connecting plate 302 connected to the top connecting hoop 301. The top connecting plate 302 is provided with a placement groove 16, and a top support plate 17 is provided in the placement groove 16.

[0043] Preferably, the top connecting hoop 301 is a circular clamp structure, which is locked to the support column 101 by bolts.

[0044] Preferably, the top connecting hoop 301 is provided with a second connecting ear plate 18, the second connecting ear plate 18 is provided with a second connecting hole, the top connecting plate 302 has an "L" shaped cross section in the vertical direction, the short side end of the top connecting plate 302 forms a placement groove 16, and the two ends of the top connecting plate 302 are provided with second bolt holes.

[0045] Further, see Figure 7 The placement groove 16 is provided with a locking post 19, and the top support plate 17 is provided with a locking hole 15. The locking post 19 is inserted into the locking hole 15 and a locking sleeve 20 is provided at the end.

[0046] Preferred, see Figure 11 The top support plate 17 is made of precast concrete slab, and the locking hole 15 penetrates the top support plate 17.

[0047] Preferably, the locking pin 19 and the locking sleeve 20 are connected by threads, and a pad is provided between the locking sleeve 20 and the top support plate 17.

[0048] In the above setup, the top connecting clamp 301 is installed on the support column 101, the top connecting plate 302 is connected to the second connecting ear plate 18 by bolts, and the adjacent support columns 101 are connected again above the bottom connecting plate 202 to enhance the connection stability between the support columns 101. At the same time, the top bearing plate 17 is hoisted into the placement groove 16, and the locking column 19 passes through the locking hole 15 and is connected to the locking sleeve 20 to stably connect the top bearing plate 17 and the top connecting plate 302, providing a bearing platform for the subsequent installation of inverters and other equipment.

[0049] Further, see Figure 4 , 5 9. Connector 4 includes a reinforcing block 401 and a reinforcing rod 402 disposed on the bottom connecting plate 202 and the top connecting plate 302.

[0050] Preferably, the reinforcing rod 402 has an "X" shaped structure, and the reinforcing block 401 and the reinforcing rod 402 are connected by bolts.

[0051] Further, see Figure 5 , 8 The enclosure component 5 includes an enclosure plate 501 disposed on the bottom connecting plate 202, and the top end of the enclosure plate 501 is engaged with the top connecting plate 302.

[0052] Preferably, the bottom connecting plate 202 is provided with a first slot 21, and the top connecting plate 302 is provided with a second slot.

[0053] Preferably, the two ends of the enclosure plate 501 are respectively provided with sealing plates 502 that abut against the support column 101.

[0054] In the above configuration, the bottom connecting plate 202 of the reinforcing rod 402 is connected to the top connecting plate 302 to enhance the stability of the overall structure. The enclosure plate 501 is set outside the rectangular frame formed by all the supporting columns 101, thereby surrounding the bearing cavity 6 so that sand can be filled into the bearing cavity 6. The sand accumulates on the bottom bearing plate 12 and fits into the connecting plate, increasing the gravity of the entire structure and improving its stability.

[0055] Further, see Figure 1 , 10 The positioning component 7 includes a positioning post 701 disposed on the top support plate 17 and a positioning disc 702 disposed on the positioning post 701. One end of the positioning post 701 passes through the top support plate 17 and is rotatably mounted with a mounting disc 703. The locking component 9 includes a locking sleeve 901 connected to the positioning post 701.

[0056] Preferably, the top support plate 17 is provided with a groove 22, and the groove 22 is provided with a mounting hole 23. The positioning post 701 passes through the mounting hole 23 and is located in the groove 22. The positioning plate 702 is located below the top connecting plate 302. The locking sleeve 901 is threadedly connected to the positioning post 701.

[0057] Further, see Figure 10 The connector 8 includes multiple sets of connecting posts 801 disposed on the mounting plate 703, and the locking member 10 includes a locking sleeve 1001 disposed on the connecting posts 801.

[0058] Preferably, four sets of connecting posts 801 are provided, and the connecting posts 801 are arranged in a rectangle on the positioning plate 702, with the locking sleeve 901 located in the middle of the four sets of connecting posts 801.

[0059] In the above setup, the positioning column 701 is pre-installed on the top support plate 17 through the mounting hole 23. After the top support plate 17 is installed, the inverter and other equipment can be hoisted. The mounting plate 703 and positioning column 701 are pre-set according to the arrangement of each piece of equipment. During the hoisting process, the mounting plate 703 can be rotated to adjust the position of the connecting column 801, so as to facilitate the connection between the connecting column 801 and the inverter and other equipment. After the position of the mounting plate 703 is determined, the locking sleeve 901 is rotated to fix the position of the mounting plate 703, thereby fixing the position of the connecting column 801. The inverter and other equipment are then connected to the connecting column 801 and fixed with the locking sleeve 1001.

[0060] In this embodiment, support columns 101 are inserted into the ground to provide support, and multiple sets of support columns 101 are connected by bottom connecting plate 202, top connecting plate 302, and reinforcing rod 402. After laying the bottom plate bearing plate and installing the enclosure plate 501 on the bottom connecting plate 202, external sand can be filled into the bearing cavity 6 to increase the overall weight and improve stability. The top bearing plate 17 is installed on the top connecting plate 302 to provide a support platform for the installation of equipment such as inverters. Since the top bearing plate 17 is higher than the ground, a staircase can be added to connect with the top connecting plate 302 to facilitate personnel work.

[0061] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A modular prefabricated booster station, characterized in that, include: The support assembly includes multiple sets of spaced support members (1), bottom support members (2) and top support members (3) spaced on the support members (1); reinforcement members (4) are provided between the support members (1), and enclosure members (5) are provided around the support members (1); a bearing cavity (6) is formed between the bottom support members (2) and the top support members (3). The connecting component includes a positioning element (7) movably disposed on the top support (3) and a connecting element (8) disposed on the positioning element (7); a locking element (9) is provided between the positioning element (7) and the top support (3); and a locking element (10) is provided on the connecting element (8).

2. The modular prefabricated booster station according to claim 1, characterized in that: The support member (1) includes support columns (101), and multiple sets of support columns (101) are arranged in a rectangular shape.

3. A modular prefabricated booster station according to claim 2, characterized in that: The bottom support member (2) includes a bottom connecting hoop (201) connected to the support column (101) and a bottom connecting plate (202) connected to the bottom connecting hoop (201); the bottom connecting plate (202) is provided with an installation groove (11); the installation groove (11) is provided with a bottom bearing plate (12).

4. A modular prefabricated booster station according to claim 3, characterized in that: The mounting groove (11) is provided with a fixing post (14); the bottom bearing plate (12) is provided with a positioning hole; the fixing post (14) is inserted into the positioning hole.

5. A modular prefabricated booster station according to claim 4, characterized in that: The top support component (3) includes a top connecting hoop (301) and a top connecting plate (302) connected to the top connecting hoop (301); the top connecting plate (302) is provided with a placement groove (16); the placement groove (16) is provided with a top bearing plate (17).

6. A modular prefabricated booster station according to claim 5, characterized in that: The placement slot (16) is provided with a locking post (19); the top support plate (17) is provided with a locking hole (15); the locking post (19) is inserted into the locking hole (15) and a locking sleeve (20) is provided at the end.

7. A modular prefabricated booster station according to claim 6, characterized in that: The reinforcing member (4) includes a reinforcing block (401) disposed on the bottom connecting plate (202) and the top connecting plate (302), and a reinforcing rod (402) connected to the reinforcing block (401).

8. A modular prefabricated booster station according to claim 7, characterized in that: The enclosure component (5) includes an enclosure plate (501) disposed on the bottom connecting plate (202); the top end of the enclosure plate (501) is engaged with the top connecting plate (302).

9. A modular prefabricated booster station according to claim 8, characterized in that: The positioning component (7) includes a positioning post (701) disposed on the top support plate (17) and a positioning disc (702) disposed on the positioning post (701); one end of the positioning post (701) passes through the top support plate (17) and is rotatably provided with an installation disc (703); the locking component (9) includes a locking sleeve (901) connected to the positioning post (701).

10. A modular prefabricated booster station according to claim 9, characterized in that: The connector (8) includes multiple sets of connecting posts (801) disposed on the mounting plate (703); the locking member (10) includes a locking sleeve (1001) disposed on the connecting posts (801).