Water vapor unit and welding fixture
By designing an integrated support structure for air and water pipes in automated equipment, the problem of messy piping caused by separate layout of air and water sources is solved, and the equipment structure is optimized and maintenance is made more convenient.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 重庆亿利畅自动化设备有限公司
- Filing Date
- 2025-07-18
- Publication Date
- 2026-06-12
AI Technical Summary
In existing automated equipment, the gas source unit and water source unit are usually arranged separately, resulting in messy pipelines and inconvenient maintenance.
Design an integrated support frame, on which gas pipe mechanism and water pipe mechanism are set, including gas processing device, gas flow meter, main delivery pipe, electromagnetic flow meter and filter, etc., to realize the centralized setting of water and gas pipelines.
The centralized installation of water and gas pipelines for the equipment has been achieved, optimizing the structure and simplifying the maintenance process.
Smart Images

Figure CN224352524U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automation equipment technology, and in particular to a water-air unit and welding fixture. Background Technology
[0002] A complete set of equipment in an automated system, also known as an automated device, refers to the process by which machines or devices automatically operate or are controlled according to prescribed procedures or instructions without human intervention. Automated equipment is widely used in industry, agriculture, national defense, and science and technology.
[0003] Automated equipment uses pneumatic components for motion control during operation. Some equipment may also require cooling water. Therefore, some automated equipment needs to use both water and air sources during operation. Currently, the air and water supply units of most automated equipment are arranged separately, resulting in messy air or water pipelines and causing great inconvenience to subsequent maintenance. Utility Model Content
[0004] The purpose of this utility model is to provide a water-air unit and welding fixture, which aims to enable centralized installation of water-air pipelines in the equipment, facilitate structural optimization, and make subsequent maintenance easier.
[0005] To achieve the above objectives, this utility model provides a water-gas unit, including an integrated bracket. A fixing seat is detachably installed at the bottom of the integrated bracket. An air pipe mechanism and a water pipe mechanism are respectively provided on the upper side of the integrated bracket. The air pipe mechanism includes a first delivery pipe, a first fixing component, a gas processing device, and a gas flow meter. The first delivery pipe is detachably installed on the upper right side of the integrated bracket through the first fixing component. The gas processing device and the gas flow meter are respectively disposed on the first delivery pipe, and the gas processing device is located in front of the gas inlet side of the gas flow meter.
[0006] The water pipe system includes a main water pipe assembly and an auxiliary water pipe assembly;
[0007] The main water pipe device includes a main delivery pipe, a second fixing component, a main manual valve, and an electromagnetic flow meter. The main delivery pipe is detachably installed on the integrated bracket through the second fixing component. The main manual valve is located on the water inlet side of the main delivery pipe. The electromagnetic flow meter is connected and installed on the main delivery pipe and is located at the rear end of the water outlet side of the main manual valve.
[0008] The auxiliary water pipe device is located on one side of the main water pipe device.
[0009] The auxiliary water pipe device includes an auxiliary delivery pipe, a basket filter, and a matching water pipe assembly. The auxiliary delivery pipe is detachably installed on the integrated bracket via the second fixing member. The basket filter is installed on the auxiliary delivery pipe, and a first control valve is provided on each of its two sides. The matching pipe assembly is located on one side of the auxiliary delivery pipe.
[0010] The water pipe assembly includes a side branch water pipe and a Y-shaped filter. The side branch water pipe is connected to the auxiliary delivery pipe and is located on one side of the auxiliary delivery pipe. The Y-shaped filter is located on the side branch water pipe and has a second control valve on each of its two sides.
[0011] The basket filter includes a housing, a sealing cover, and a filter basket. The housing is detachably connected to the auxiliary delivery pipe. The sealing cover is detachably installed on the top of the housing. The filter basket is disposed inside the housing.
[0012] A water pressure gauge is installed on the water inlet side of both the main delivery pipe and the auxiliary delivery pipe.
[0013] One type of welding fixture is capable of welding the relevant welding components of the water-gas unit.
[0014] This utility model discloses a water-air unit. In use, the integrated bracket can be installed on the body of automated equipment or on the ground through the fixing seat and bolts. Furthermore, the integrated bracket is respectively equipped with an air pipe mechanism and a water pipe mechanism. The air pipe mechanism supplies air through a first delivery pipe, and the gas is processed by a gas treatment device and the flow rate is measured by a gas flow meter. Then, the water pipe mechanism supplies water through a main delivery pipe and the flow rate is measured by an electromagnetic flow meter. The auxiliary water pipe device is used to increase the water supply structure, thereby realizing the centralized setting of the equipment's water and air pipelines, which is conducive to structural optimization and convenient for later maintenance. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0016] Figure 1 This is a schematic diagram of the overall structure of the water-air unit of this utility model.
[0017] Figure 2 This is a schematic diagram of the basket filter of this utility model.
[0018] In the diagram: 101-Integrated bracket, 102-Fixed seat, 103-First delivery pipe, 104-First fixing component, 105-Gas processing device, 106-Gas flow meter, 107-Main delivery pipe, 108-Second fixing component, 109-Main manual valve, 110-Electromagnetic flow meter, 111-Auxiliary delivery pipe, 112-Basket filter, 113-First control valve, 114-Branch water pipe, 115-Y-shaped filter, 116-Second control valve, 117-Water pressure gauge, 1121-Housing, 1122-Sealing cover, 1123-Filter basket. Detailed Implementation
[0019] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0020] like Figure 1 and Figure 2 As shown, where Figure 1 This is a schematic diagram of the overall structure of the water vapor unit. Figure 2 This is a schematic diagram of the basket filter 112. This utility model provides a water-air unit: including an integrated support 101, a fixing base 102, an air pipe mechanism, and a water pipe mechanism. The air pipe mechanism includes a first delivery pipe 103, a first fixing member 104, a gas processing device 105, and a gas flow meter 106. The water pipe mechanism includes a main water pipe device and an auxiliary water pipe device. The main water pipe device includes a main delivery pipe 107, a second fixing member 108, a main manual valve 109, and an electromagnetic flow meter 110. The auxiliary water pipe device includes an auxiliary delivery pipe 111, a basket filter 112, and a cooperating water pipe assembly. The cooperating water pipe assembly includes a side branch water pipe 114 and a Y-shaped filter 115. The aforementioned solution enables centralized installation of the equipment's water and air pipelines, facilitating structural optimization and subsequent maintenance. It is understood that the aforementioned solution allows for centralized installation of the equipment's water and air pipelines.
[0021] In this embodiment, a fixing seat 102 is detachably installed at the bottom of the integrated bracket 101, and an air pipe mechanism and a water pipe mechanism are respectively provided on the upper side of the integrated bracket 101. The fixing seat 102 can be fixed by bolts. The air pipe mechanism and the water pipe mechanism are used for water supply and air supply, respectively.
[0022] The first delivery pipe 103 is detachably mounted on the upper right side of the integrated bracket 101 via the first fixing member 104. The gas processing device 105 and the gas flow meter 106 are respectively mounted on the first delivery pipe 103, with the gas processing device 105 located in front of the gas flow meter 106 on the inlet side. The first delivery pipe 103 is an assembly structure, connected to each other via threaded joints. The gas processing device 105 is a three-unit pneumatic component, consisting of an air filter, a pressure reducing valve, and an oil mist lubricator assembled together for gas processing and pressure regulation. The gas flow meter 106 is used to measure the gas delivery flow rate. The first fixing member 104 consists of a mounting base and a pressure block. The mounting base has a semi-circular cavity and is connected to the integrated bracket 101 via bolts. The pressure block also has a semi-circular cavity and is connected to the mounting base via bolts. A control valve can be installed on the inlet pipe of the gas processing device 105 for on / off control during gas delivery.
[0023] The main delivery pipe 107 is detached and installed on the integrated bracket 101 via the second fixing member 108. The main manual valve 109 is located on the water inlet side of the main delivery pipe 107. The electromagnetic flow meter 110 is connected and installed on the main delivery pipe 107 and is located at the rear end of the water outlet side of the main manual valve 109. The main delivery pipe 107 is an assembly structure, and the components are connected to each other through threaded joints. The structure of the second fixing member 108 is the same as that of the first fixing member 104. The main manual valve 109 is used for overall on / off control during water delivery. The electromagnetic flow meter 110 is not equipped with a bracket and is used for flow measurement during water delivery.
[0024] The auxiliary water pipe device is located on one side of the main water pipe device. The auxiliary water pipe device is used to enhance the water supply structure.
[0025] Secondly, the auxiliary delivery pipe 111 is detached and installed on the integrated bracket 101 via the second fixing member 108; the basket filter 112 is installed on the auxiliary delivery pipe 111, and a first control valve 113 is provided on both sides of it; the matching pipe assembly is located on one side of the auxiliary delivery pipe 111. The auxiliary delivery pipe 111 is an assembly structure, and the components are connected to each other through threaded joints. A control valve is provided on its water inlet side for overall on / off control during water delivery. The connecting pipes on the water inlet and outlet sides of the basket filter 112 are both threaded, which facilitates direct connection with the auxiliary delivery pipe 111 through threaded joints. After installation, it is used for water filtration. At the same time, the first control valves 113 provided on both sides can control the on / off flow of water and facilitate switching with the matching pipe assembly, enabling both to work individually or simultaneously.
[0026] Then, the branch water pipe 114 is connected to the auxiliary delivery pipe 111 and is installed on one side of the auxiliary delivery pipe 111; the Y-shaped filter 115 is installed on the branch water pipe 114, and a second control valve 116 is installed on both sides of it. The Y-shaped filter 115 connected to the branch water pipe 114 is used to filter impurities in the water. At the same time, the second control valve 116 is used to control the on / off of the water delivery and to switch the water delivery pipeline.
[0027] Furthermore, the housing 1121 is detachably connected to the auxiliary conveying pipe 111; the sealing cover 1122 is detachably installed on the top of the housing 1121; and the filter basket 1123 is disposed inside the housing 1121. A water inlet pipe is provided on one side of the housing 1121, and a water outlet pipe is provided on the other side. The sealing cover 1122 is connected and installed on the top via a T-shaped screw and nut. The filter basket 1123 has a splined end at its bottom, which mates with the splined cavity at the bottom of the housing 1121. Symmetrical rectangular ears are provided on the top. The housing 1121 has rectangular grooves for the rectangular ears to mate with. When the rectangular ears are inserted into the rectangular grooves, the splined end of the filter basket 1123 is inserted into the splined cavity at the bottom of the housing 1121, and its water inlet is aligned with the water inlet on the housing 1121. Simultaneously, the filter basket 1123 has multiple filter mesh holes for water passage and impurity blocking to achieve filtration. A sealing gasket is provided between the sealing cover 1122 and the top contact surface of the housing 1121 for a sealing fit.
[0028] Finally, a water pressure gauge 117 is installed on the water inlet side of both the main delivery pipe 107 and the auxiliary delivery pipe 111. The water pressure gauge 117 is used for water pressure monitoring and observation during delivery.
[0029] When using this utility model to centrally configure the water and gas pipelines of equipment, which facilitates structural optimization and later maintenance, the integrated bracket 101 can be fixed to the automated equipment body or the ground by means of the fixing seat 102 and bolts. Furthermore, the integrated bracket 101 is respectively equipped with the gas pipe mechanism and the water pipe mechanism for gas or water supply. The gas pipe mechanism can be vented through the first delivery pipe 103, and the gas is filtered and pressure regulated by the gas processing device 105, and the flow rate is measured by the gas flow meter 106. Then, the water pipe mechanism is vented through the main delivery pipe... Water is transported via pipe 107, the auxiliary conveying pipe 111, or the side branch water pipe 114. Switching between single pipelines or simultaneous water transport is achieved by simultaneously opening and closing the first control valve 113 or the second control valve 116. The first control valve 113 and the second control valve 116 can be opened simultaneously or as a single set. During water transport, the flow rate can be measured by the electromagnetic flowmeter 110. The corresponding pipelines are arranged on the integrated support 101 respectively, and maintenance can be carried out separately without interference. This enables centralized installation of the equipment's water and gas pipelines, which is beneficial for structural optimization and facilitates later maintenance.
[0030] Finally, a welding fixture is provided that can perform welding processing on the relevant welding components of the water-gas unit.
[0031] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. A water-air unit, comprising an integrated bracket, wherein a fixing seat is detachably installed at the bottom of the integrated bracket, and an air pipe mechanism and a water pipe mechanism are respectively provided on the upper side of the integrated bracket, characterized in that: The gas tube mechanism includes a first delivery tube, a first fixing component, a gas processing device, and a gas flow meter. The first delivery tube is detachably installed on the upper right side of the integrated bracket through the first fixing component. The gas processing device and the gas flow meter are respectively disposed on the first delivery tube, and the gas processing device is located in front of the gas inlet side of the gas flow meter. The water pipe system includes a main water pipe assembly and an auxiliary water pipe assembly; The main water pipe device includes a main delivery pipe, a second fixing component, a main manual valve, and an electromagnetic flow meter. The main delivery pipe is detachably installed on the integrated bracket through the second fixing component. The main manual valve is located on the water inlet side of the main delivery pipe. The electromagnetic flow meter is connected and installed on the main delivery pipe and is located at the rear end of the water outlet side of the main manual valve. The auxiliary water pipe device is located on one side of the main water pipe device.
2. The water-air unit as described in claim 1, characterized in that... : The auxiliary water pipe device includes an auxiliary delivery pipe, a basket filter, and a matching water pipe assembly. The auxiliary delivery pipe is detachably installed on the integrated bracket via the second fixing member. The basket filter is installed on the auxiliary delivery pipe, and a first control valve is provided on each of its two sides. The matching water pipe assembly is located on one side of the auxiliary delivery pipe.
3. The water-air unit as described in claim 2, characterized in that... : The water pipe assembly includes a branch water pipe and a Y-shaped filter. The branch water pipe is connected to the auxiliary delivery pipe and is located on one side of the auxiliary delivery pipe. The Y-shaped filter is located on the branch water pipe and has a second control valve on each of its two sides.
4. The water-air unit as described in claim 2, characterized in that... : The basket filter includes a housing, a sealing cover, and a filter basket. The housing is detachably connected to the auxiliary delivery pipe. The sealing cover is detachably installed on the top of the housing. The filter basket is disposed inside the housing.
5. The water-air unit as described in claim 2, characterized in that... : A water pressure gauge is installed on the water inlet side of both the main delivery pipe and the auxiliary delivery pipe.
6. A welding fixture, characterized in that: It is capable of welding the relevant welding components of the water-gas unit as described in any one of claims 1 to 5.