A rotary switch product test mounting rack

Abstract

The utility model discloses a kind of rotary switch product test mounting rack, including three-dimensional six-way adjusting mechanism, support rack and sample mounting platform, three-dimensional six-way adjusting mechanism includes front and rear adjusting mechanism, up and down adjusting mechanism and left and right adjusting mechanism, test tool is adjusted first dimension left and right position on left and right adjusting mechanism, left and right adjusting mechanism is adjusted second dimension up and down position on up and down adjusting mechanism, up and down adjusting mechanism is adjusted third dimension front and rear position on front and rear adjusting mechanism, front and rear adjusting mechanism is installed on support rack, sample mounting platform is installed on support rack, by design three-dimensional six-way adjusting mechanism, realize the accurate adjustment of test tool in front and rear, up and down, left and right six directions, to meet the requirement of position accuracy for different test sample and test demand, ensure the stability and accuracy of adjustment process, reduce the error generated due to manual adjustment, more stronger applicability.

Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, and in particular to a test mounting bracket for rotary switch products. Background Technology

[0002] Traditional testing methods for these products often rely on manually adjusting the position of the testing tools and samples, which is not only inefficient but also makes it difficult to ensure consistency and accuracy. Furthermore, different models and specifications of rotary switches have varying requirements for test mounting frames, and there is a lack of a fully compatible testing platform that can flexibly adapt to a variety of test samples.

[0003] Most existing test mounting racks are simply designed and lack three-dimensional and six-dimensional adjustment capabilities, making it impossible to precisely control the relative position between the test tools and the samples, thus limiting the accuracy and applicability of the tests. Furthermore, sample mounting platforms often only support specific types of test samples, lacking sufficient compatibility with rotary switch products of varying shapes and sizes. This necessitates frequent replacement or adjustment of the test equipment, increasing testing costs and time.

[0004] Furthermore, with the widespread application of small rotary products such as rotary control relays and contactors, as well as rotary control miniature circuit breakers and miniature disconnect switches, the requirements for test mounts are becoming increasingly stringent. These products are not only small in size and complex in structure, but also require high-precision rotary control experiments to verify their performance and reliability. However, existing test mounts often cannot meet the testing needs of these products, limiting their testing scope and applicability.

[0005] Therefore, a rotary switch product testing mounting bracket is proposed to solve the above-mentioned technical problems. Utility Model Content

[0006] The purpose of this utility model is to solve the above-mentioned technical problems and provide a rotary switch product test mounting bracket. This utility model, through the design of a three-dimensional six-way adjustment mechanism, realizes the precise adjustment of the test tool in six directions: front-back, up-down, left-right, and right-right. This meets the positional accuracy requirements of different test samples and test needs, ensures the stability and accuracy of the adjustment process, and reduces errors caused by manual adjustment. It is not only suitable for testing products such as universal changeover switches and knobs specified in standards such as GB / T14048.5, but also for small rotary products such as relays and contactors with rotary control, making it more versatile.

[0007] The technical solution adopted by this utility model to solve the above-mentioned technical problems is: a rotary switch product test mounting frame, including a three-dimensional six-way adjustment mechanism, a support frame and a sample mounting platform. The three-dimensional six-way adjustment mechanism includes a front-back adjustment mechanism, an up-down adjustment mechanism and a left-right adjustment mechanism. The test tool is installed on the left-right adjustment mechanism to adjust the first dimension left-right position. The left-right adjustment mechanism is installed on the up-down adjustment mechanism to adjust the second dimension up-down position. The up-down adjustment mechanism is installed on the front-back adjustment mechanism to adjust the third dimension front-back position. The front-back adjustment mechanism is installed on the support frame and the sample mounting platform is installed on the support frame.

[0008] Preferably, the back of the front-to-back adjustment mechanism, the up-to-down adjustment mechanism, and the left-to-right adjustment mechanism are all equipped with adjustment sliders. The surfaces of the up-to-down adjustment mechanism, the front-to-back adjustment mechanism, and the support frame are provided with adjustment heavy-duty rails. The adjustment slider on the back of the front-to-back adjustment mechanism is connected and slides with the adjustment heavy-duty rail on the surface of the support frame. The adjustment slider on the back of the up-to-down adjustment mechanism is connected and slides with the adjustment heavy-duty rail on the surface of the front-to-back adjustment mechanism. The adjustment slider on the back of the left-to-right adjustment mechanism is connected and slides with the adjustment heavy-duty rail on the surface of the up-to-down adjustment mechanism.

[0009] Preferably, the sample mounting platform includes a fully compatible mounting plate and a mounting plate adjustment mechanism. The fully compatible mounting plate is mounted on the mounting plate adjustment mechanism and can move up and down. The mounting plate adjustment mechanism is mounted on a support frame.

[0010] Preferably, the fully compatible mounting plate includes an upper mounting plate and a lower mounting plate, with the opening positions of the upper and lower mounting plates being symmetrical vertically, and both the upper and lower mounting plates being mounted on the mounting plate adjustment mechanism.

[0011] Preferably, the mounting plate adjustment mechanism includes a mounting plate slider and a mounting plate heavy-duty track. The mounting plate heavy-duty track is vertically mounted on the support frame. Mounting plate sliders are installed at both ends of the upper and lower mounting plates. The upper and lower mounting plates are mounted on the mounting plate heavy-duty track by the mounting plate sliders and can be adjusted up and down.

[0012] Preferably, both the upper and lower mounting plates are provided with a plurality of mounting slots, which are located in the middle of the upper and lower mounting plates for fixing and installing test samples. The mounting slots on the upper and lower mounting plates are symmetrically arranged vertically.

[0013] Preferably, the mounting groove includes a semi-circular groove and a strip groove. The semi-circular mounting groove is used to mount the rotating part of the circular test rotary button, and the strip groove is used to fix the main body of the test rotary button.

[0014] Preferably, the bottom of the support frame is provided with fixed feet, which are installed at the bottom of the four corners of the support frame.

[0015] The beneficial effects of this utility model are:

[0016] 1. This utility model achieves flexible adjustment of the testing tool in six directions in three-dimensional space through the combination of front-back adjustment mechanism, up-down adjustment mechanism and left-right adjustment mechanism, so that the tester can accurately control the relative position between the testing tool and the sample according to the test requirements, thereby improving the accuracy and reliability of the test.

[0017] 2. The sliding connection design of the adjustment slider and the adjustment heavy rail ensures the smoothness and accuracy of the adjustment process, reduces the error caused by manual adjustment, and makes the testing process more accurate and controllable. At the same time, this high-precision testing capability also helps to improve the repeatability and consistency of test results.

[0018] 3. The fully compatible mounting plate includes an upper mounting plate and a lower mounting plate, as well as symmetrical openings and mounting slots, which enables the test mounting bracket to adapt to rotary switch products of various shapes, sizes and types, reducing the frequency of test equipment replacement and adjustment, saving test costs and time, and also improving the utilization and flexibility of test equipment.

[0019] 4. This utility model is not only applicable to the testing of rotating products specified in the standard, such as the testing of universal changeover switches and knobs under the standard GB / T14048.5, but also meets the testing needs of small rotating products. Its wide range of applications makes this test mounting rack highly practical in both laboratories and production lines.

[0020] 5. It can significantly improve testing efficiency, allowing testers to complete testing tasks more quickly and accurately, thereby shortening the testing cycle and reducing testing costs. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the sample mounting platform of this utility model.

[0023] In the diagram: 1. Three-dimensional six-way adjustment mechanism; 11. Front-back adjustment mechanism; 12. Up-down adjustment mechanism; 13. Left-right adjustment mechanism; 14. Adjustment slider; 15. Adjustment heavy-duty track; 2. Support frame; 21. Fixed support leg; 3. Sample mounting platform; 31. Fully compatible mounting plate; 311. Upper mounting plate; 312. Lower mounting plate; 313. Mounting slot; 32. Mounting plate adjustment mechanism; 321. Mounting plate slider; 322. Mounting plate heavy-duty track. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] like Figure 1 and Figure 2 As shown, this utility model discloses a rotary switch product test mounting frame, including a three-dimensional six-way adjustment mechanism 1, a support frame 2, and a sample mounting platform 3. The three-dimensional six-way adjustment mechanism 1 includes a front-back adjustment mechanism 11, an up-down adjustment mechanism 12, and a left-right adjustment mechanism 13. The test tool is mounted on the left-right adjustment mechanism 13 to adjust the first dimension left-right position. The left-right adjustment mechanism 13 is mounted on the up-down adjustment mechanism 12 to adjust the second dimension up-down position. The up-down adjustment mechanism 12 is mounted on the front-back adjustment mechanism 11 to adjust the third dimension front-back position. The front-back adjustment mechanism 11 is mounted on the support frame 2, and the sample mounting platform 3 is mounted on the support frame 2.

[0026] By adopting the above technical solution, the test tool can be precisely adjusted in three-dimensional space. The high-precision adjustment capability ensures accurate alignment between the test tool and the rotary switch product under test, thereby improving the accuracy and reliability of the test. Each adjustment part of the three-dimensional six-way adjustment mechanism 1 is relatively independent, so it can be flexibly combined and adjusted according to actual test requirements, so that the test mounting frame can adapt to the test requirements of rotary switch products of different specifications and models.

[0027] Adjustment sliders 14 are installed on the back of the front-to-back adjustment mechanism 11, the up-to-down adjustment mechanism 12, and the left-to-right adjustment mechanism 13. Adjustment heavy-duty rails 15 are provided on the surfaces of the up-to-down adjustment mechanism 12, the front-to-back adjustment mechanism 11, and the support frame 2. The adjustment sliders 14 on the back of the front-to-back adjustment mechanism 11 are connected and slide along the adjustment heavy-duty rails 15 on the surface of the support frame 2. The adjustment sliders 14 on the back of the up-to-down adjustment mechanism 12 are connected and slide along the adjustment heavy-duty rails 15 on the surface of the front-to-back adjustment mechanism 11. The adjustment sliders 14 on the back of the left-to-right adjustment mechanism 13 are connected and slide along the adjustment heavy-duty rails 15 on the surface of the up-to-down adjustment mechanism 12.

[0028] By adopting the above technical solution, the cooperation between the adjusting slider 14 and the adjusting heavy rail 15 provides a smooth and precise sliding path, ensuring that the test tool can be accurately aligned with the test point of the rotary switch product under test. The design of the adjusting heavy rail 15 can withstand a large load, ensuring that the adjustment mechanism can maintain a stable position even if a large test force or vibration is encountered during the test. By sliding the adjusting slider 14 on the adjusting heavy rail 15, the tester can easily adjust the position of the test tool.

[0029] The sample mounting platform 3 includes a fully compatible mounting plate 31 and a mounting plate adjustment mechanism 32. The fully compatible mounting plate 31 is mounted on the mounting plate adjustment mechanism 32 and moves up and down. The mounting plate adjustment mechanism 32 is mounted on the support frame 2.

[0030] By adopting the above technical solution, the design of the fully compatible mounting plate 31 can accommodate and fix rotary switch products of different sizes, shapes and types. Through the up and down movement function of the mounting plate adjustment mechanism 32, the tester can easily adjust the height of the fully compatible mounting plate 31 according to specific test requirements, thereby ensuring that the product under test can be in the optimal test position.

[0031] The fully compatible mounting plate 31 includes an upper mounting plate 311 and a lower mounting plate 312. The opening positions of the upper mounting plate 311 and the lower mounting plate 312 are symmetrical. Both the upper mounting plate 311 and the lower mounting plate 312 are mounted on the mounting plate adjustment mechanism 32.

[0032] By adopting the above technical solution, the opening positions of the upper mounting plate 311 and the lower mounting plate 312 are designed symmetrically, which allows them to flexibly adapt to rotary switch products of different sizes and shapes. Testers can choose to install the upper mounting plate 311 or the lower mounting plate 312 according to the actual needs of the product under test, or use both at the same time to provide more stable support, which greatly enhances the flexibility and compatibility of the mounting plate.

[0033] The mounting plate adjustment mechanism 32 includes a mounting plate slider 321 and a mounting plate heavy-duty track 322. The mounting plate heavy-duty track 322 is vertically mounted on the support frame 2. The upper mounting plate 311 and the lower mounting plate 312 are each equipped with a mounting plate slider 321. The upper mounting plate 311 and the lower mounting plate 312 are mounted on the mounting plate heavy-duty track 322 via the mounting plate slider 321 for vertical adjustment.

[0034] By adopting the above technical solution, mounting plate sliders 321 are installed at both ends of the upper mounting plate 311 and the lower mounting plate 312. These sliders cooperate with the heavy-duty mounting plate rails 322, which allows the mounting plates to move up and down easily on the rails. The heavy-duty mounting plate rails 322 mean that the mechanism can withstand a large load, which is especially important for application scenarios that require support for heavy equipment or components, ensuring the stability and safety of the structure.

[0035] Both the upper mounting plate 311 and the lower mounting plate 312 are provided with a number of mounting slots 313. The mounting slots 313 are located in the middle of the upper mounting plate 311 and the lower mounting plate 312 for fixing and installing test samples. The mounting slots 313 on the upper mounting plate 311 and the lower mounting plate 312 are symmetrically arranged vertically.

[0036] By adopting the above technical solution, the design of the mounting slot 313 allows the test sample to be fixed in a variety of ways. Whether by bolts, clamps or other fastening devices, the mounting slot provides flexible fixing options, so that the test sample can be firmly installed on the mounting plate, while adapting to different installation requirements.

[0037] The mounting slot 313 includes a semi-circular and a strip-shaped slot. The semi-circular mounting slot 313 is used to mount the rotating part of the circular test rotary button, and the strip-shaped mounting slot 313 is used to fix the main body of the test rotary button.

[0038] By adopting the above technical solution, the semi-circular mounting groove 313 can closely fit the rotating part of the circular test rotary button, ensuring its stability and accuracy after installation, reducing friction and resistance during rotation, and enabling the rotary button to work smoothly. The strip-shaped mounting groove 313 provides a reliable fixing method for the main body of the test rotary button. Through fastening devices (such as bolts and nuts), the main body can be firmly installed in the strip-shaped groove to prevent it from loosening or shifting during the test.

[0039] The bottom of the support frame 2 is provided with fixed feet 21, which are installed at the bottom of the four corners of the support frame 2.

[0040] By adopting the above technical solution, the fixed support 21 can bear the weight of the support frame and all the test equipment and samples on it. The load-bearing capacity ensures the stability and safety of the equipment during the test and avoids test failure or equipment damage due to insufficient load-bearing capacity.

[0041] In the specific implementation of this utility model, the support frame 2 of the test mounting frame is placed in a suitable working area and ensured to be stable and immovable by the fixed support 21. According to the test requirements, a suitable test tool is selected and installed on the left and right adjustment mechanism 13 of the three-dimensional six-way adjustment mechanism 1 in preparation for adjusting the left and right position of the first dimension.

[0042] By operating the front-to-back adjustment mechanism 11, the position of the test tool in the front-to-back direction is adjusted by sliding the adjustment slider 14 on the adjustment heavy rail 15. By operating the up-down adjustment mechanism 12, the position of the test tool in the up-down direction is adjusted by cooperating the adjustment slider 14 with the adjustment heavy rail 15. By operating the left-to-right adjustment mechanism 13, the position of the test tool in the left-to-right direction is further precisely controlled.

[0043] Based on the shape, size and type of the test sample, select a suitable mounting slot 313 and determine its position on the upper mounting plate 311 or the lower mounting plate 312. By operating the mounting plate slider 321 and the mounting plate heavy track 322, adjust the position of the upper mounting plate 311 and the lower mounting plate 312 in the vertical direction to better accommodate the test sample and fix the test sample in the selected mounting slot 313 to ensure stability and reliability.

[0044] After ensuring that all connections and fixations are stable and reliable, testing of the rotary switch products begins. According to the testing requirements, the testing tools are used to test the test samples and the test results are recorded. During this process, the position of the testing tools can be finely adjusted at any time through the three-dimensional six-way adjustment mechanism 1 to ensure the accuracy of the test.

[0045] The various embodiments in the specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0046] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A test mounting bracket for a rotary switch product, characterized in that: It includes a three-dimensional six-way adjustment mechanism (1), a support frame (2) and a sample mounting platform (3). The three-dimensional six-way adjustment mechanism (1) includes a front-back adjustment mechanism (11), an up-down adjustment mechanism (12) and a left-right adjustment mechanism (13). The test tool is installed on the left-right adjustment mechanism (13) to adjust the left-right position of the first dimension. The left-right adjustment mechanism (13) is installed on the up-down adjustment mechanism (12) to adjust the up-down position of the second dimension. The up-down adjustment mechanism (12) is installed on the front-back adjustment mechanism (11) to adjust the front-back position of the third dimension. The front-back adjustment mechanism (11) is installed on the support frame (2) and the sample mounting platform (3) is installed on the support frame (2).

2. The rotary switch product test mounting bracket according to claim 1, characterized in that: The back of the front-to-back adjustment mechanism (11), the up-to-down adjustment mechanism (12), and the left-to-right adjustment mechanism (13) are all equipped with adjustment sliders (14). The surfaces of the up-to-down adjustment mechanism (12), the front-to-back adjustment mechanism (11), and the support frame (2) are provided with adjustment heavy rails (15). The adjustment sliders (14) on the back of the front-to-back adjustment mechanism (11) are connected and slide with the adjustment heavy rails (15) on the surface of the support frame (2). The adjustment sliders (14) on the back of the up-to-down adjustment mechanism (12) are connected and slide with the adjustment heavy rails (15) on the surface of the front-to-back adjustment mechanism (11). The adjustment sliders (14) on the back of the left-to-right adjustment mechanism (13) are connected and slide with the adjustment heavy rails (15) on the surface of the up-to-down adjustment mechanism (12).

3. The rotary switch product test mounting bracket according to claim 1, characterized in that: The sample mounting platform (3) includes a fully compatible mounting plate (31) and a mounting plate adjustment mechanism (32). The fully compatible mounting plate (31) is mounted on the mounting plate adjustment mechanism (32) and moves up and down. The mounting plate adjustment mechanism (32) is mounted on the support frame (2).

4. The rotary switch product test mounting bracket according to claim 3, characterized in that: The fully compatible mounting plate (31) includes an upper mounting plate (311) and a lower mounting plate (312). The opening positions of the upper mounting plate (311) and the lower mounting plate (312) are symmetrical. Both the upper mounting plate (311) and the lower mounting plate (312) are mounted on the mounting plate adjustment mechanism (32).

5. The rotary switch product test mounting bracket according to claim 4, characterized in that: The mounting plate adjustment mechanism (32) includes a mounting plate slider (321) and a mounting plate heavy-duty track (322). The mounting plate heavy-duty track (322) is vertically mounted on the support frame (2). The upper mounting plate (311) and the lower mounting plate (312) are both equipped with mounting plate sliders (321). The upper mounting plate (311) and the lower mounting plate (312) are mounted on the mounting plate heavy-duty track (322) by the mounting plate sliders (321) for vertical adjustment.

6. The rotary switch product test mounting bracket according to claim 4, characterized in that: The upper mounting plate (311) and the lower mounting plate (312) are provided with a number of mounting slots (313). The mounting slots (313) are located in the middle of the upper mounting plate (311) and the lower mounting plate (312) for fixing and installing test samples. The mounting slots (313) on the upper mounting plate (311) and the lower mounting plate (312) are symmetrically arranged vertically.

7. The rotary switch product test mounting bracket according to claim 6, characterized in that: The mounting slot (313) includes a semi-circular and a strip-shaped slot. The semi-circular mounting slot (313) is used to install the rotating part of the circular test rotary button, and the strip-shaped mounting slot (313) is used to fix the main body of the test rotary button.

8. The rotary switch product test mounting bracket according to claim 1, characterized in that: The bottom of the support frame (2) is provided with fixed feet (21), which are installed at the bottom of the four corners of the support frame (2).

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