Processing device for silica gel wire production

The automated printing wheel rinsing system solves the problem of manual cleaning in silicone production line equipment, realizes automated rinsing of printing wheels, and improves the automation level and rinsing efficiency of the equipment.

CN224355042UActive Publication Date: 2026-06-123Q WIRE & CABLE

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
3Q WIRE & CABLE
Filing Date
2025-07-22
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

Existing silicone wire production and processing equipment relies on manual operation, and the cleaning process cannot be automated.

Method used

The automatic rinsing function of the printing wheel is achieved through the coordinated design of the extension plate, main frame, wheel axle, movable hole, first electric push rod, movable plate, baffle, slot, sealing cover, motor, plug rod, nozzle, water supply pipe and PLC controller.

Benefits of technology

It improves the automation level of the equipment, reduces manual operation, lowers labor costs, ensures the stability and cleanliness of the rinsing process, and improves rinsing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224355042U_ABST
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Abstract

The utility model relates to the field of silica gel thread production discloses a kind of processing device of silica gel thread production, including extension plate, the inside top surface of main body frame is fixed in extension plate, the inside of extension plate is fixed with wheel shaft by bearing, the outer wall four sides of closure cap are all connected and fixed with spray head, the outer end of several The spray head is all fixed with water delivery pipe, the right side of main body frame is fixed with PLC controller, the first electric push rod and motor are electrically connected with PLC controller respectively.In the utility model, through the synergies of extension plate, main body frame, wheel shaft, movable hole, first electric push rod, movable plate, baffle, slot, closure cap, motor, plug rod, spray head, water delivery pipe and PLC controller, automatic flushing function to printing wheel is realized, compared with traditional manual cleaning mode, reduce the workload of manual operation, improve the degree of automation and flushing efficiency of device, reduce manpower cost.
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Description

Technical Field

[0001] This utility model relates to the technical field of silicone wire production, specifically to a processing device for silicone wire production. Background Technology

[0002] Silicone high-temperature wires possess excellent high and low temperature resistance, high voltage resistance, aging resistance, acid and alkali resistance, and a long service life. Applications: The insulation is made of silicone rubber, available in white, red, black, blue, green, yellow, and semi-transparent colors. They are flexible, easy to install, and have a long service life. They are widely used in lighting fixtures, household appliances, electric heating appliances, instruments, motor leads, and in high-temperature environments such as electronics, lighting fixtures, and dyeing equipment. Printing is an important step in the silicone wire production process; the manufacturer's name, product model, product parameters, and other markings are printed on the surface of the silicone cable to identify the type and specifications of the wire / cable.

[0003] The Chinese patent announcement CN222337999U discloses a processing device for producing silicone wires. The key technical features are: a main frame, a printing wheel, an extension rod, a wheel axle, and an inkjet tube. The top of the extension rod is fixedly connected to the rear side of the top of the inner wall of the main frame. The back of the wheel axle is fixedly connected to the bottom of the front of the extension rod. The inner wall of the printing wheel is movably connected to the surface of the wheel axle. A mating groove is provided on the front of the printing wheel.

[0004] In the above solution, the main rod and the closing cover are lowered by rotating the L-shaped rod. Then, the slider is pushed, and the rocker handle is turned to engage the locking block and the buckle. Water is then injected to remove the brush plate to clean the printing wheel. This results in the following disadvantages: the device relies on manual operation and the cleaning process cannot be automated. Utility Model Content

[0005] The purpose of this invention is to provide a processing device for silicone wire production, in order to solve the problem that the device relies on manual operation and the cleaning process cannot be automated.

[0006] To achieve the above-mentioned utility model objectives, the present utility model adopts the following technical solution: a processing device for producing silicone wire, comprising an extension plate, the extension plate being fixed to the inner top surface of a main frame, a wheel axle being fixed inside the extension plate via bearings, a movable hole being provided on the top surface of the main frame, a first electric push rod being fixed to the front side of the main frame, one end of the telescopic rod of the first electric push rod penetrating the main frame and being fixed to a movable plate, a baffle being fixed to the front side of the extension plate, the front end of the wheel axle penetrating the baffle and being fixed to a printing wheel, a slot being provided on the front side of the printing wheel, a closed cover being fixed to the bottom surface of the movable plate, a motor being fixed to the front side of the closed cover, the output shaft of the motor penetrating the closed cover and being fixed to an insertion rod, the insertion rod being slidably inserted into the slot, nozzles being fixedly connected to all four sides of the outer wall of the closed cover, water supply pipes being fixed to the outer ends of several nozzles, a PLC controller being fixed to the right side of the main frame, and the first electric push rod and the motor being electrically connected to the PLC controller respectively.

[0007] Preferably, the rear side of the sealing cover has two snap-fit ​​holes, and the front side of the baffle has two elastic snap-fit ​​blocks fixed, with the two elastic snap-fit ​​blocks being detachably snapped into the two snap-fit ​​holes respectively.

[0008] Preferably, a sealing ring is fixed to the front side of the baffle.

[0009] Preferably, the inner wall of the movable hole is provided with sliding grooves on the left and right sides, and the movable plate is fixed with sliders on the left and right sides, and the two sliders are slidably disposed in the two sliding grooves.

[0010] Preferably, a sewage tank is fixed to the rear side of the main frame, a drain pipe is fixed to the rear side of the baffle, the other end of the drain pipe is placed inside the sewage tank, and a drain valve is provided on the drain pipe.

[0011] Preferably, a fixing hole is provided on the inner bottom surface of the main frame, and a second electric push rod is fixed inside the fixing hole. The second electric push rod is electrically connected to the PLC controller, and a support block is fixed to one end of the telescopic rod of the second electric push rod.

[0012] Compared with existing technologies, the processing device for producing silicone wires using the above-mentioned technical solution has the following advantages:

[0013] 1. In use, through the coordinated action of the extension plate, main frame, wheel axle, movable hole, first electric push rod, movable plate, baffle, slot, sealing cover, motor, plug rod, nozzle, water supply pipe and PLC controller, the automatic rinsing function of the printing wheel is realized. Compared with the traditional manual cleaning method, it reduces the workload of manual operation, improves the automation level and rinsing efficiency of the device, and reduces labor costs.

[0014] Second, during use, this detachable snap-fit ​​design ensures that the sealing cover and baffle are tightly secured together after closure, improving the stability of the device during the rinsing process. It effectively fills the tiny gaps between the baffle and the sealing cover, sealing the rinsing water inside the baffle and sealing cover, preventing leakage and ensuring the cleanliness and safety of the rinsing process.

[0015] Thirdly, during use, the movable plate can be limited to ensure that it will not shift or shake during forward and backward movement, thus improving stability. It can collect sewage promptly and effectively, facilitating subsequent centralized treatment and discharge. Sufficient operating space is provided during the rearward movement of the closed cover to connect with the baffle, ensuring the normal operation of the flushing device. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of an embodiment.

[0017] Figure 2 This is a breakdown diagram of an embodiment.

[0018] Figure 3 This is a cross-sectional view of the closed cover in an embodiment.

[0019] Figure 4 Examples Figure 2 Enlarged diagram of point A in the middle.

[0020] In the diagram: 1. Extension plate; 2. Main frame; 3. Axle; 4. Movable hole; 5. First electric push rod; 6. Movable plate; 7. Baffle; 8. Printing wheel; 9. Slot; 10. Sealing cover; 11. Motor; 12. Insert rod; 13. Nozzle; 14. Water pipe; 15. Snap-fit ​​hole; 16. Elastic snap-fit ​​block; 17. Sealing ring; 18. Slide groove; 19. Slider; 20. Wastewater tank; 21. Drain pipe; 22. Fixing hole; 23. Second electric push rod; 24. Support block; 25. PLC controller. Detailed Implementation

[0021] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0022] like Figures 1-4As shown, a processing device for producing silicone wire includes an extension plate 1, which is fixed to the inner top surface of a main frame 2. An axle 3 is fixed inside the extension plate 1 via bearings. A movable hole 4 is provided on the top surface of the main frame 2. A first electric push rod 5 is fixed to the front side of the main frame 2. One end of the telescopic rod of the first electric push rod 5 passes through the main frame 2 and is fixed to a movable plate 6. A baffle 7 is fixed to the front side of the extension plate 1. The front end of the axle 3 passes through the baffle 7 and is fixed to a printing wheel 8. A slot 9 is provided on the front side of the printing wheel 8. The bottom surface of the movable plate 6... A closed cover 10 is fixed, and a motor 11 is fixed to the front side of the closed cover 10. The output shaft of the motor 11 passes through the closed cover 10 and is fixed with a plug rod 12. The plug rod 12 is slidably inserted into the slot 9. Spray nozzles 13 are fixed to all four sides of the outer wall of the closed cover 10. Water pipes 14 are fixed to the outer ends of several spray nozzles 13. A PLC controller 25 is fixed to the right side of the main frame 2. The PLC controller 25 is a Siemens S7-200. The first electric push rod 5 and the motor 11 are electrically connected to the PLC controller 25 respectively.

[0023] In use, when it is necessary to wash the ink on the printing wheel 8, the operator only needs to operate the PLC controller 25 to start the first electric push rod 5. The telescopic rod of the first electric push rod 5 starts to move, pushing the movable plate 6 to move backward inside the movable hole 4. As the movable plate 6 moves, the closing cover 10 also moves backward in sync until the rear side of the closing cover 10 is tightly pressed against the front side of the baffle 7.

[0024] During this process, the insertion rod 12 on the output shaft of motor 11 is inserted into the slot 9 on the front side of the printing wheel 8. At this time, the extension plate 1 and the wheel axle 3 cooperate with each other to provide a stable support for the printing wheel 8. After the closed cover 10 and the baffle 7 are completely closed, the staff delivers the rinsing water to several nozzles 13 through several water pipes 14. These nozzles 13 are evenly distributed on the four sides of the outer wall of the closed cover 10, which can rinse the printing wheel 8 from all directions. At the same time, the staff operates the PLC controller 25 again to start the motor 11. The motor 11 starts to run, driving the insertion rod 12 to rotate, which in turn makes the printing wheel 8 rotate as well. This rotation allows the rinsing water to cover all parts of the printing wheel 8 more evenly, further improving the rinsing effect. After rinsing, the sewage is discharged and all parts are reset.

[0025] Through the coordinated action of extension plate 1, main frame 2, wheel axle 3, movable hole 4, first electric push rod 5, movable plate 6, baffle 7, slot 9, sealing cover 10, motor 11, insertion rod 12, nozzle 13, water supply pipe 14 and PLC controller 25, the automatic rinsing function of printing wheel 8 is realized. Compared with the traditional manual cleaning method, the workload of manual operation is reduced, the automation level and rinsing efficiency of the device are improved, and the labor cost is reduced.

[0026] like Figures 1-3 As shown, two snap-fit ​​holes 15 are provided on the rear side of the closed cover 10, and two elastic snap-fit ​​blocks 16 are fixed on the front side of the baffle 7. The two elastic snap-fit ​​blocks 16 are detachably snapped into the two snap-fit ​​holes 15 respectively.

[0027] During use, when the sealing cover 10 moves backward under the push of the first electric push rod 5 until it closes with the baffle 7, the two elastic snap-fit ​​blocks 16 fixed on the front side of the baffle 7 will respectively snap into the two snap-fit ​​holes 15 opened on the rear side of the sealing cover 10. This detachable snap-fit ​​method allows the sealing cover 10 and the baffle 7 to be tightly fixed together after closing, which improves the stability of the device during the rinsing process.

[0028] like Figures 1-4 As shown, a sealing ring 17 is fixed to the front side of the baffle 7, and sliding grooves 18 are respectively opened on the left and right sides of the inner wall of the movable hole 4. Sliding blocks 19 are respectively fixed on the left and right sides of the movable plate 6, and the two sliding blocks 19 are slidably arranged in the two sliding grooves 18.

[0029] During use, when the baffle 7 and the closing cover 10 are closed, the sealing ring 17 fixed to the front side of the baffle 7 will tightly abut against the rear side of the closing cover 10. The sealing ring 17 is usually made of a material with good elasticity and sealing performance, which can well fill the tiny gap between the baffle 7 and the closing cover 10, effectively sealing the rinsing water inside the baffle 7 and the closing cover 10, avoiding the problem of rinsing water leakage, and ensuring the cleanliness and safety of the rinsing process. When the movable plate 6 moves back and forth by the first electric push rod 5, the slider 19 slides inside the slide groove 18, which can limit the movable plate 6 and ensure that the movable plate 6 will not deviate or shake during the back and forth movement, thus improving stability.

[0030] like Figures 1-4 As shown, a sewage tank 20 is fixed to the rear side of the main frame 2, and a drain pipe 21 is fixed to the rear side of the baffle 7. The other end of the drain pipe 21 is set inside the sewage tank 20. A drain valve is provided on the drain pipe 21. A fixing hole 22 is opened on the bottom surface of the main frame 2. A second electric push rod 23 is fixed inside the fixing hole 22. The second electric push rod 23 is electrically connected to the PLC controller 25. A support block 24 is fixed to one end of the telescopic rod of the second electric push rod 23.

[0031] During use, after rinsing the printing wheel 8, a large amount of sewage will accumulate inside the baffle 7 and the sealing cover 10. At this time, the staff only needs to activate the drain valve on the drain pipe 21, and the sewage will be smoothly transported into the sewage tank 20 through the drain pipe 21, which can collect the sewage in a timely and effective manner, facilitating subsequent centralized treatment and discharge. In the silicone line printing process, the second electric push rod 23 is in its initial state, and its telescopic rod lifts the support block 24, providing a stable support platform for the silicone line printing. Before the cleaning operation is required, the staff activates the second electric push rod 23 by operating the PLC controller 25. The telescopic rod of the second electric push rod 23 begins to retract, driving the support block 24 to descend. After the support block 24 descends, there is sufficient operating space during the process of the sealing cover 10 moving backward and docking with the baffle 7, ensuring that the rinsing device can work normally.

[0032] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A processing apparatus for producing silicone wire, comprising an extension plate (1) fixed to the inner top surface of a main frame (2), characterized in that, The extension plate (1) has an axle (3) fixed inside by a bearing. The top surface of the main frame (2) has a movable hole (4). The front side of the main frame (2) is fixed with a first electric push rod (5). One end of the telescopic rod of the first electric push rod (5) passes through the main frame (2) and is fixed with a movable plate (6). The front side of the extension plate (1) is fixed with a baffle (7). The front end of the axle (3) passes through the baffle (7) and is fixed with a printing wheel (8). The front side of the printing wheel (8) has a slot (9). The bottom surface of the movable plate (6) is fixed with a sealing cover (1). 0), a motor (11) is fixed on the front side of the closed cover (10), the output shaft of the motor (11) passes through the closed cover (10) and is fixed with a plug rod (12), the plug rod (12) is slidably inserted into the slot (9), the four sides of the outer wall of the closed cover (10) are connected and fixed with nozzles (13), the outer ends of several nozzles (13) are fixed with water pipes (14), the right side of the main frame (2) is fixed with a PLC controller (25), the first electric push rod (5) and the motor (11) are electrically connected to the PLC controller (25) respectively.

2. The processing apparatus for producing silicone wires according to claim 1, characterized in that: The rear side of the closed cover (10) has two snap-fit ​​holes (15), and the front side of the baffle (7) has two elastic snap-fit ​​blocks (16), which are detachably snapped into the two snap-fit ​​holes (15).

3. The processing apparatus for producing silicone wires according to claim 2, characterized in that: A sealing ring (17) is fixed to the front side of the baffle (7).

4. The processing apparatus for producing silicone wires according to claim 3, characterized in that: The inner wall of the movable hole (4) is provided with sliding grooves (18) on the left and right sides respectively, and the movable plate (6) is fixed with sliders (19) on the left and right sides respectively. The two sliders (19) are slidably arranged in the two sliding grooves (18).

5. The processing apparatus for producing silicone wires according to claim 1, characterized in that: A sewage tank (20) is fixed to the rear side of the main frame (2), and a drain pipe (21) is fixed to the rear side of the baffle (7). The other end of the drain pipe (21) is set inside the sewage tank (20), and a drain valve is provided on the drain pipe (21).

6. The processing apparatus for producing silicone wires according to claim 5, characterized in that: The main frame (2) has a fixing hole (22) on its inner bottom surface. A second electric push rod (23) is fixed inside the fixing hole (22). The second electric push rod (23) is electrically connected to the PLC controller (25). A support block (24) is fixed to one end of the telescopic rod of the second electric push rod (23).