An inductor connection wire terminal crimping device

By designing an automated inductor connection terminal crimping device, the problems of overvoltage, loose connection, and single terminal crimping in existing devices have been solved, achieving efficient and accurate crimping of multiple sets of terminals and improving production efficiency.

CN224355639UActive Publication Date: 2026-06-12TIANJIN TIANLANG ELECTRONICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN TIANLANG ELECTRONICS CO LTD
Filing Date
2025-07-11
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

Existing inductor connection terminal crimping devices use rigid brackets for fixed crimping, which can easily lead to overvoltage or poor connection. Furthermore, only one terminal can be crimped at a time, limiting production efficiency.

Method used

An automated crimping device was designed, comprising a crimping device body, a support assembly, a connecting assembly, magnetic contacts, a hydraulic rod, an infrared cross positioner, a limit base, and an ultrasonic detector. This device enables automatic positioning and simultaneous crimping of multiple inductor connection wire terminals, and controls the advance speed of the hydraulic rod through a crimping controller.

Benefits of technology

It achieves efficient and precise crimping of inductor connection terminals, avoiding overvoltage or poor connection, improving production efficiency, and enabling the simultaneous crimping of multiple sets of terminals.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the technical field of inductor connection terminal crimping equipment, and particularly to an inductor connection terminal crimping device. The technical solution is as follows: An inductor connection terminal crimping device includes a crimping device body, a support assembly, a connecting assembly, a mounting box, magnetic contacts, a hydraulic rod, a crimping block, an infrared cross positioner, a limiting base, an ultrasonic detector, and a crimping controller. The support assembly is located on the top surface of the crimping device body, and the connecting assembly is located on the outer side of the support assembly. Multiple sets of connecting assemblies are provided, and a mounting box is located at one end of each connecting assembly. This utility model only requires placing the inductor connection terminal inside the crimping device to automatically position and crimp the inductor connection terminal, eliminating the need for manual adjustments by operators. Furthermore, it can simultaneously and efficiently crimp multiple sets of inductor connection terminals, effectively increasing the crimping efficiency of the inductor connection terminals.
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Description

Technical Field

[0001] This utility model relates to the technical field of inductor connection terminal crimping equipment, and in particular to an inductor connection terminal crimping device. Background Technology

[0002] Inductor connection terminal crimping device is a key piece of equipment in the field of electronic component manufacturing and automated production. Its core function is to firmly connect the wires to the inductor terminals through mechanical pressure. At the same time, it integrates a number of technological innovations to improve efficiency, quality and adaptability.

[0003] Existing inductor connection terminal crimping devices typically use a fixed rigid bracket to fix and crimp the inductor connection terminals to be crimped. The pressure is then controlled by the operator, which can easily lead to overpressure or poor connection. In addition, only one terminal can be crimped at a time, which limits production efficiency.

[0004] Existing inductor terminal crimping devices typically use rigid brackets to fix and crimp the inductor terminals, requiring manual control of the pressure by operators. This can easily lead to overpressure or poor connection. Furthermore, they can only crimp one terminal at a time, limiting production efficiency. This new inductor terminal crimping device, however, automatically positions and crimps the inductor terminals simply by placing them inside. No manual adjustment by operators is required, and it can simultaneously and efficiently crimp multiple sets of inductor terminals, significantly increasing crimping efficiency. Utility Model Content

[0005] To overcome the problems of existing inductor connection terminal crimping devices, which typically use fixed rigid brackets to fix and crimp the inductor connection terminals, and then rely on operators to control the pressure, which can easily lead to overpressure or poor connection, and can only crimp one terminal at a time, thus limiting production efficiency.

[0006] The technical solution of this utility model is as follows: an inductor connection terminal crimping device, comprising a crimping device body, a support component, a connecting component, a mounting box, a magnetic contact, a hydraulic rod, a crimping block, an infrared cross positioner, a limiting base, an ultrasonic detector, and a crimping controller. The top surface of the crimping device body is provided with a support component, and the outside of the support component is provided with a connecting component. Multiple sets of connecting components are provided. One end of the connecting component is provided with a mounting box, and one side of the mounting box is provided with a magnetic contact. The inside of the mounting box is provided with a hydraulic rod, and one end of the hydraulic rod is provided with a crimping block. One side of the crimping block is provided with an infrared cross positioner. One side of the inside of the mounting box is provided with a limiting base, and the inside of the limiting base is provided with an ultrasonic detector. The other side of the mounting box is provided with a crimping controller.

[0007] Preferably, the connecting component is supported by the supporting component, the mounting box is installed by the connecting component, the hydraulic rod is installed by the mounting box, the mounting box and the connecting component are connected by magnetic contacts, the inductor connection terminal is crimped by the crimping block, the crimping position of the inductor connection terminal is positioned by the infrared cross positioner, the inductor connection terminal is positioned by the limiting base, the crimping effect of the inductor connection terminal is detected by the ultrasonic detector, and the advancing speed of the hydraulic rod is controlled by the crimping controller.

[0008] Preferably, the bottom surface of the main body of the crimping device is provided with a support base plate, and the bottom surface of the support base plate is provided with an anti-slip pad.

[0009] Preferably, the support assembly includes a support platform and a rotating base, with a mounting platform on the surface of the main body of the pressing device and a rotating base on the surface of the mounting platform.

[0010] Preferably, the connecting assembly includes a connecting post and a magnetic base. The connecting post is provided on the outer side of the rotating base, and multiple sets of connecting posts are provided. One end of the connecting post is provided with a magnetic base.

[0011] Preferably, the surface of the mounting box is provided with a mounting base, and the surface of the mounting base is provided with an audible and visual alarm.

[0012] Preferably, the top surface of the rotating base is provided with a rotating connecting rod, and the surface of the rotating connecting rod is provided with a mounting connector.

[0013] Preferably, a mounting platform is provided on one side of the main body of the crimping device, and a central control panel is provided on one side of the mounting platform.

[0014] The beneficial effects of this utility model are:

[0015] Compared to traditional inductor terminal crimping devices, which typically use rigid brackets to fix and crimp the inductor terminals and require manual pressure control by operators (which can easily lead to overpressure or poor connection), this inductor terminal crimping device automatically positions and crimps the inductor terminals simply by placing them inside. This eliminates the need for manual adjustments and allows for simultaneous, efficient, and precise crimping of multiple sets of inductor terminals, significantly increasing crimping efficiency. Attached Figure Description

[0016] Figure 1 The diagram shown is a first three-dimensional structural schematic of an inductor connection wire terminal crimping device according to the present invention.

[0017] Figure 2 The diagram shown is a second three-dimensional structural schematic of an inductor connection terminal crimping device according to the present invention.

[0018] Figure 3 The diagram shown is a three-dimensional view of the bottom surface of an inductor connection terminal crimping device according to this utility model.

[0019] Figure 4 The diagram shown is a partial three-dimensional structural schematic of an inductor connection wire terminal crimping device according to this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Main body of the crimping device; 201. Support base plate; 202. Anti-slip pad; 301. Support platform; 302. Rotating base; 401. Connecting column; 402. Magnetic base; 501. Mounting box; 502. Magnetic contact; 503. Hydraulic rod; 504. Crimping block; 505. Infrared cross positioner; 506. Limiting base; 507. Ultrasonic detector; 508. Crimping controller; 601. Mounting base; 602. Audible and visual alarm; 701. Rotating connecting rod; 702. Mounting connector; 801. Mounting platform; 802. Central control panel. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figure 4This utility model provides an embodiment of an inductor connection terminal crimping device, comprising a crimping device body 1, a support assembly, a connecting assembly, a mounting box 501, a magnetic contact 502, a hydraulic rod 503, a crimping block 504, an infrared cross positioner 505, a limiting base 506, an ultrasonic detector 507, and a crimping controller 508. The top surface of the crimping device body 1 is provided with a support assembly, and the outer side of the support assembly is provided with a connecting assembly. Multiple sets of connecting assemblies are provided. One end of the connecting assembly is provided with a mounting box 501, and one side of the mounting box 501 is provided with a magnetic contact 502. The interior of the mounting box 501 is provided with a hydraulic rod 503, one end of the hydraulic rod 503 is provided with a crimping block 504, and one side of the crimping block 504 is provided with an infrared cross positioner 505. One side of the interior of the mounting box 501 is provided with a limiting base 506, and the inner side of the limiting base 506 is provided with an ultrasonic detector 507. The other side of the mounting box 501 is provided with a crimping controller 508.

[0023] Please see Figure 1 , Figure 2 and Figure 3 In this embodiment, a support base plate 201 is provided on the bottom surface of the crimping device body 1, and an anti-slip pad 202 is provided on the bottom surface of the support base plate 201. During use, the support base plate 201 supports the crimping device body 1, and the anti-slip pad 202 prevents the crimping device body 1 from sliding. The support assembly includes a support platform 301 and a rotating base 302. A mounting platform 801 is provided on the surface of the crimping device body 1, and a rotating base 302 is provided on the surface of the mounting platform 801. During use, the rotating base 302 is provided on the support platform 301. The rotating base 302 is rotated for installation, and the connecting components are installed by rotating the base 302. The connecting components include connecting posts 401 and magnetic bases 402. Connecting posts 401 are provided on the outer side of the rotating base 302. Multiple sets of connecting posts 401 are provided. One end of the connecting post 401 is provided with a magnetic base 402. In use, the magnetic base 402 is installed by the connecting post 401, and the mounting box 501 is magnetically fixed by the magnetic base 402, which facilitates quick replacement of different models of mounting boxes 501.

[0024] The surface of the mounting box 501 is provided with a mounting base 601, and the surface of the mounting base 601 is provided with an audible and visual alarm 602. In use, the audible and visual alarm 602 is installed through the mounting base 601 to remind and warn the operator. The top surface of the rotating base 302 is provided with a rotating connecting rod 701, and the surface of the rotating connecting rod 701 is provided with a mounting connector 702. In use, the mounting connector 702 is rotated and connected through the rotating connecting rod 701. The mounting connector 702 facilitates the connection of the rotating connecting rod 701 to other equipment. One side of the crimping device body 1 is provided with a mounting platform 801, and one side of the mounting platform 801 is provided with a central control console 802. In use, the central control console 802 is installed through the mounting platform 801 and controlled through the central control console 802.

[0025] During operation, the main body 1 of the crimping device is supported by the support base plate 201, the anti-slip pad 202 prevents the main body 1 of the crimping device from sliding, the rotating base 302 is rotated and installed by the support platform 301, the connecting components are installed by the rotating base 302, the magnetic base 402 is installed by the connecting column 401, and the mounting box 501 is magnetically fixed by the magnetic base 402, which facilitates quick replacement of different models of mounting boxes 501;

[0026] Simultaneously, the supporting components support the connecting components, the connecting components install the mounting box 501, the mounting box 501 installs the hydraulic rod 503, the magnetic contact 502 connects the mounting box 501 and the connecting components, the crimping block 504 crimps the inductor connection terminal, the infrared cross positioner 505 positions the crimping position of the inductor connection terminal, the limiting base 506 limits the placement of the inductor connection terminal, the ultrasonic detector 507 detects the crimping effect of the inductor connection terminal, and the crimping controller 508 controls the pushing speed of the hydraulic rod 503.

[0027] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. An inductor connection terminal crimping device, comprising a crimping device body (1), characterized in that: It also includes a support assembly, a connecting assembly, a mounting box (501), a magnetic contact (502), a hydraulic rod (503), a crimping block (504), an infrared cross positioner (505), a limiting base (506), an ultrasonic detector (507), and a crimping controller (508). The top surface of the crimping device body (1) is provided with a support assembly, and the outside of the support assembly is provided with a connecting assembly. Multiple sets of connecting assemblies are provided, and one end of the connecting assembly is provided with a mounting box (501). The mounting box (501) A magnetic contact (502) is provided on one side of the mounting box (501). A hydraulic rod (503) is provided inside the mounting box (501). A crimping block (504) is provided at one end of the hydraulic rod (503). An infrared cross positioner (505) is provided on one side of the crimping block (504). A limit base (506) is provided on one side of the mounting box (501). An ultrasonic detector (507) is provided on the inner side of the limit base (506). A crimping controller (508) is provided on the other side of the mounting box (501).

2. The inductor connection terminal crimping device according to claim 1, characterized in that: The bottom surface of the main body (1) of the crimping device is provided with a support base plate (201), and the bottom surface of the support base plate (201) is provided with an anti-slip pad (202).

3. The inductor connection terminal crimping device according to claim 1, characterized in that: The support assembly includes a support platform (301) and a rotating base (302). The surface of the main body (1) of the crimping device is provided with a mounting platform (801), and the surface of the mounting platform (801) is provided with a rotating base (302).

4. The inductor connection terminal crimping device according to claim 3, characterized in that: The connecting assembly includes a connecting post (401) and a magnetic base (402). The connecting post (401) is provided on the outer side of the rotating base (302). Multiple sets of connecting posts (401) are provided, and a magnetic base (402) is provided at one end of the connecting post (401).

5. The inductor connection terminal crimping device according to claim 1, characterized in that: The mounting box (501) has a mounting base (601) on its surface, and the mounting base (601) has an audible and visual alarm (602) on its surface.

6. The inductor connection terminal crimping device according to claim 3, characterized in that: A rotating connecting rod (701) is provided on the top surface of the rotating base (302), and a mounting connector (702) is provided on the surface of the rotating connecting rod (701).

7. The inductor connection terminal crimping device according to claim 1, characterized in that: A mounting platform (801) is provided on one side of the main body (1) of the crimping device, and a central control panel (802) is provided on one side of the mounting platform (801).