A device for reducing the silicon content in nickel sulfate crystals
By designing a device that fully mixes nickel sulfate crystals with water, the problem of reducing silicon content in existing technologies has been solved, achieving efficient removal of silicon impurities and improving nickel recovery rate and battery performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINXIANG JIEN NEW ENERGY MATERIALS CO LTD
- Filing Date
- 2025-07-05
- Publication Date
- 2026-06-16
AI Technical Summary
Existing technologies struggle to precisely control the amount of precipitant added when reducing the silicon content in nickel sulfate crystals, leading to nickel ion co-precipitation and the introduction of impurity ions. Furthermore, colloidal silica particles are difficult to settle and filter quickly during the precipitation process, affecting nickel recovery rate and battery performance.
Design a device that allows nickel sulfate crystals to collide with water. By utilizing the mixed motion of the washing chamber, brake lever, chuck, gears, and motor in the device, the nickel sulfate crystals are thoroughly mixed with pure water. The water flow then washes away surface impurities, thereby reducing the silicon content.
It effectively reduces the silicon content in nickel sulfate crystals, improves nickel recovery rate, ensures battery performance stability, and avoids problems caused by the introduction of impurity ions and precipitation process.
Smart Images

Figure CN224358040U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of nickel sulfate crystal processing technology, specifically to a device for reducing the silicon content in nickel sulfate crystals. Background Technology
[0002] Nickel sulfate, also known as nickel alum, is an important nickel salt that appears as blue or green crystals and is soluble in ethanol and ammonia. It exists in nature in three forms: anhydrous, hexahydrate, and heptahydrate.
[0003] In existing technologies, nickel sulfate crystals are used in batteries. When nickel sulfate crystals are used in batteries, since they contain silicon, the silicon on the nickel sulfate crystals is treated to prevent the silicon from reacting with the electrolyte during battery charging and discharging, increasing internal resistance, and damaging the positive electrode material structure due to volume expansion. This ensures battery cycle life and improves electrode reaction stability.
[0004] However, when reducing the silicon content in nickel sulfate crystals, precipitation may be used to treat the silicon. However, the amount of precipitant added may be difficult to control precisely, leading to the co-precipitation of nickel ions, which reduces the nickel recovery rate and introduces new impurity ions. The colloidal silica particles formed during the precipitation process are difficult to settle and filter quickly. Therefore, we propose a device to reduce the silicon content in nickel sulfate crystals. Utility Model Content
[0005] One of the technical problems to be solved by this application is to reduce the silicon content on nickel sulfate crystals by allowing them to collide with water.
[0006] To address the aforementioned technical problems, this application provides an apparatus for reducing the silicon content in nickel sulfate crystals, comprising a degradation mechanism, an auxiliary mechanism at the top of the degradation mechanism, a cavity, and a washing chamber inside the cavity. The interior of the cavity contacts the exterior of the washing chamber. A brake rod is disposed inside the washing chamber, and the interior of the washing chamber is rotatably connected to the outer bottom end of the brake rod. A chuck is disposed outside the brake rod, and the outer side of the brake rod is rotatably connected to the center of the chuck. The top protrusion of the chuck fits into the bottom hole of the washing chamber, and the bottom side of the chuck is fixedly connected to the bottom side of the interior of the cavity.
[0007] In some embodiments, the auxiliary mechanism includes a cavity cover, an inner plate is provided on the inner wall of the cavity cover, the inner wall of the cavity cover is engaged with the outer side of the inner plate, and the outer side of the cavity cover is engaged with the inner side of the top of the washing cavity.
[0008] In some embodiments, the outer side of the brake lever is rotatably connected to the center of the sleeve cavity, and a bottom support is provided at one end of the side of the sleeve cavity, and the top side of the bottom support is slidably connected to the side of the side of the sleeve cavity.
[0009] In some embodiments, the inner side of the base is provided with a toothed groove, and the inner surface of the toothed groove is provided with a gear. The inner surface of the toothed groove is rotatably meshed with the outer side of the gear, and the center of the gear is connected to the outer side of the bottom end of the brake lever.
[0010] In some embodiments, a side plate is provided on one side of the cavity, and one side of the cavity is fixedly connected to one side of the side plate. A telescopic rod is provided on the top side of one end of the side plate, and the top side of one end of the side plate is fixedly connected to the bottom end of the telescopic rod.
[0011] In some embodiments, a protrusion is provided at the top of the telescopic rod, the top of the telescopic rod contacts the bottom side of one end of the protrusion, a positioning rod is provided at one end of the protrusion, one end of the protrusion is fixedly connected to one end of the positioning rod, the bottom end of the positioning rod is engaged with the inner wall of the top of the side plate, and the top of the positioning rod is fixedly connected to one side of the washing chamber.
[0012] In some embodiments, one end of the base is provided with an L-rod, and one end of the base is fixedly connected to the bottom end of the L-rod. A motor is provided at the top end of the L-rod, and the top end of the L-rod is fixedly connected to the outside of the motor. A drive disk is provided at the output end of the motor, and the output end of the motor is fixedly connected to the center of the drive disk.
[0013] In some embodiments, a movable arm is provided at the edge of the drive disk, and one end of the movable arm is rotatably connected to the edge of the drive disk. The other end of the movable arm is rotatably connected to the inner side of one side of the sleeve cavity. A drain port is provided on one side of the sleeve cavity, and one side of the sleeve cavity is fixedly connected to one end of the drain port.
[0014] This utility model has at least the following beneficial effects:
[0015] 1. By placing the washing chamber into the collar, pouring nickel sulfate crystals and pure water into the washing chamber, starting the motor, and rotating the drive disc, the movable arm will move in a circular motion along the edge of the drive disc, thereby driving the collar to move laterally back and forth on the base. This causes the gear to mesh with the tooth groove when the collar moves, and the brake lever will start to rotate. At the same time, during the reciprocating motion, the nickel sulfate crystals and pure water in the washing chamber will shake, which allows the nickel sulfate crystals to mix and collide fully with the pure water at about 50 degrees Celsius, and the silicon-containing impurities attached to the crystal surface will be removed by the water flow.
[0016] 2. By combining the positioning rod with the side plate, the washing chamber's position remains fixed after entering the sleeve cavity, ensuring the orifice accurately enters the protrusion on the chuck. After washing, a telescopic rod is installed on the top side of one end of the side plate. The top of the telescopic rod contacts the protrusion, which is fixed to the positioning rod. By extending the telescopic rod, the washing chamber's position within the sleeve cavity is raised, and the orifice disengages from the protrusion on the chuck. At this point, the water inside drains out through the orifice, separating the washed nickel sulfate crystals from the water. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a side sectional view of the degradation mechanism component of this utility model;
[0019] Figure 3 This is a schematic diagram of some components of the degradation mechanism of this utility model;
[0020] Figure 4 This is a bottom view of the degradation mechanism component of this utility model;
[0021] Figure 5 This is a schematic diagram of the disassembled structure of the degradation mechanism components of this utility model;
[0022] Figure 6 This is a side view of the degradation mechanism component of this utility model;
[0023] In the diagram: 1. Degradation mechanism; 11. Cavity; 12. Washing chamber; 13. Brake lever; 14. Chuck; 15. Gear; 16. Gear groove; 17. Base support; 18. Positioning rod; 19. Side plate; 110. Telescopic rod; 111. Protrusion; 112. L-shaped rod; 113. Motor; 114. Drive disc; 115. Movable arm; 116. Drain port;
[0024] 2. Auxiliary mechanism; 21. Cavity cover; 22. Inner plate. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example 1: Please refer to Figure 1 - Figure 6This utility model provides a technical solution: a device for reducing the silicon content in nickel sulfate crystals, including a degradation mechanism 1, an auxiliary mechanism 2 at the top of the degradation mechanism 1, a cavity 11, a washing chamber 12 inside the cavity 11, the inside of the cavity 11 contacting the outside of the washing chamber 12, a brake rod 13 inside the washing chamber 12, the inside of the washing chamber 12 being rotatably connected to the bottom outer side of the brake rod 13, a chuck 14 outside the brake rod 13, the outside of the brake rod 13 being rotatably connected to the center of the chuck 14, and the top protrusion of the chuck 14 being connected to the washing chamber. The bottom hole of 12 fits, the bottom side of chuck 14 is fixedly connected to the bottom side of the inner cavity 11, the outer side of brake lever 13 is rotatably connected to the center of cavity 11, a base support 17 is provided at one end of the side of cavity 11, and the top side of base support 17 is slidably connected to the side of side of cavity 11. A toothed groove 16 is provided on the inner side of base support 17, and a gear 15 is provided on the inner surface of toothed groove 16. The inner surface of toothed groove 16 is rotatably meshed with the outer side of gear 15. The center of gear 15 is rotatably engaged with the outer side of bottom end of brake lever 13. A side plate 19 is provided on one side of cavity 11, and one side of cavity 11 is connected to the side plate 19. A telescopic rod 110 is fixedly connected to one end of the side plate 19. The top end of the side plate 19 is fixedly connected to the bottom end of the telescopic rod 110. A protrusion 111 is provided at the top end of the telescopic rod 110, and the top end of the telescopic rod 110 contacts the bottom end of the protrusion 111. A positioning rod 18 is provided at one end of the protrusion 111, and one end of the protrusion 111 is fixedly connected to one end of the positioning rod 18. The bottom end of the positioning rod 18 is engaged with the inner wall of the top end of the side plate 19. The top end of the positioning rod 18 is fixedly connected to one side of the washing chamber 12. An L-rod 112 is provided at one end of the bottom support 17, and one end of the bottom support 17 is connected to the L-rod 112. The bottom end is fixedly connected, and the top end of the L rod 112 is provided with a motor 113. The top end of the L rod 112 is fixedly connected to the outside of the motor 113. The output end of the motor 113 is provided with a drive disk 114. The output end of the motor 113 is fixedly connected to the center of the drive disk 114. The edge of the drive disk 114 is provided with a movable arm 115. The edge of the drive disk 114 is rotatably connected to one end of the movable arm 115. The other end of the movable arm 115 is rotatably connected to the inner side of one side of the sleeve 11. A drain port 116 is provided on one side of the sleeve 11. One side of the sleeve 11 is fixedly connected to one end of the drain port 116.
[0027] This device for reducing the silicon content in nickel sulfate crystals features a rectangular base 17 with a cavity 11 on its top side. Rollers on the cavity 11 can reciprocate laterally on the base 17. Inside the cavity 11 is a chuck 14 with multiple protruding rods on its top side, each corresponding to a hole at the bottom of the washing chamber 12. Therefore, by placing the washing chamber 12 into the collar and engaging it with the chuck 14, and simultaneously... The washing chamber 12 is internally designed with a brake lever 13. During insertion, the brake lever 13 needs to pass through the chuck 14 and the sleeve cavity 11 respectively, and finally enter the center of the gear 15. The bottom end of the brake lever 13 is cross-shaped. After entering the gear 15, the cross-shaped action allows the gear 15 and the brake lever 13 to become one unit. At this time, nickel sulfate crystals are poured into the washing chamber 12, and pure water at about 50 degrees Celsius is also poured into the washing chamber 12. Since the inner side of the base 17 has a toothed groove 16, The tooth groove 16 and the gear 15 are in a meshing state. Then, by starting the motor 113, the output end of the motor 113 is fixedly connected to the drive disk 114. At the same time, the edge of the drive disk 114 is designed with a movable arm 115. The other end of the movable arm 115 is connected to one side of the sleeve cavity 11. So when the drive disk 114 rotates, the movable arm 115 will move in a circle along the edge trajectory of the drive disk 114, thereby driving the sleeve cavity 11 to move laterally back and forth on the base 17. During this process, the gear 15, under the engagement of the brake rod 13, makes the gear 15 mesh with the tooth groove 16 when the sleeve cavity 11 moves, and then the brake rod 13 starts to rotate. At the same time, during the reciprocating motion, the nickel sulfate crystals and pure water in the washing chamber 12 will shake. Therefore, under the action of rotation and shaking, the nickel sulfate crystals can be fully mixed and collided with the pure water at about 50 degrees, allowing the silicon-containing impurities attached to the crystal surface to be removed under the action of water flow, thereby effectively reducing the silicon content in the nickel sulfate crystals.
[0028] A positioning rod 18 is installed on one side of the washing chamber 12, and a side plate 19 is designed on one side of the sleeve cavity 11. Therefore, by combining the positioning rod 18 with the side plate 19, the position of the washing chamber 12 will not shift after entering the sleeve cavity 11, thereby ensuring that the hole can accurately enter the protrusion on the chuck 14. After the washing work is completed, since a telescopic rod 110 is installed on the top side of one end of the side plate 19, the top end of the telescopic rod 110 contacts the protrusion 111, and the protrusion 111 is fixed on the positioning rod 18. Then, by extending the length of the telescopic rod 110, the position of the washing chamber 12 in the sleeve cavity 11 is raised, and the hole is disengaged from the protrusion on the chuck 14. At this time, the water inside will be discharged from the hole, so that the washed nickel sulfate crystals are separated from the water, which is convenient for subsequent draining.
[0029] A drain port 116 is designed on one side of the sleeve cavity 11. When liquid flows out from the washing chamber 12, it will naturally fall into the sleeve cavity 11 and then flow out from the drain port 116. Finally, an L rod 112 is fixedly connected to one end of the base 17. The top of the L rod 112 is fixed to the bottom side of the motor 113. In this way, the L rod can provide stable support for the motor 113, fix the motor 113 on the base 17, and ensure that the position of the motor 113 is fixed when it is running.
[0030] Example 2: Please refer to Figure 1 - Figure 6 The auxiliary mechanism 2 includes a cavity cover 21, an inner plate 22 is provided on the inner wall of the cavity cover 21, the inner wall of the cavity cover 21 is engaged with the outer side of the inner plate 22, and the outer side of the cavity cover 21 is engaged with the inner side of the top of the washing cavity 12.
[0031] A chamber cover 21 is designed at the top of the washing chamber 12, and an inner plate 22 is designed on the inner wall of the chamber cover 21. This allows for easy observation of the nickel sulfate crystals in the washing chamber 12 by pulling up the inner plate 22 during the washing process. At the same time, after washing, the inner plate 22 is pressed down, and its surface sealing structure can tightly fit the inner wall of the chamber cover 21 to prevent liquid from splashing out, ensuring the safety of operators. It can also play a dustproof role during the crystal draining stage, preventing external impurities from re-contaminating the nickel sulfate crystals and further ensuring the purity of the product.
[0032] Please see Figure 1 - Figure 6 By placing the washing chamber 12 into the collar and finally into the center of the gear 15, the gear 15 and the brake lever 13 become one unit. Nickel sulfate crystals are poured into the washing chamber 12, along with pure water at approximately 50 degrees Celsius. Then, the motor 113 is started, and its output end is fixedly connected to the drive disc 114. A movable arm 115 is designed on the edge of the drive disc 114, with the other end of the movable arm 115 connected to one side of the collar 11. Thus, when the drive disc 114 rotates, the movable arm 115 moves along... The edge trajectory of the drive disc 114 makes a circular motion, which in turn drives the sleeve cavity 11 to make a lateral reciprocating motion on the base 17. During this process, the gear 15, under the engagement of the brake lever 13, makes the gear 15 mesh with the tooth groove 16 when the sleeve cavity 11 moves, and then the brake lever 13 starts to rotate. At the same time, during the reciprocating motion, the nickel sulfate crystals and pure water in the washing chamber 12 will shake. Therefore, the nickel sulfate crystals can be fully mixed and collided with the pure water at about fifty degrees, and the silicon-containing impurities attached to the crystal surface can be removed by the water flow.
[0033] By designing an inner plate 22 on the inner wall of the chamber cover 21, the nickel sulfate crystals in the washing chamber 12 can be easily observed by pulling up the inner plate 22 during the washing process. At the same time, after washing, the inner plate 22 can be pressed down, and its surface sealing structure can tightly fit the inner wall of the chamber cover 21 to prevent liquid from splashing out, ensuring the safety of operators, and also playing a dust prevention role during the crystal draining stage.
[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. An apparatus for reducing the silicon content in nickel sulfate crystals, characterized in that: The device includes a degradation mechanism (1), an auxiliary mechanism (2) at the top of the degradation mechanism (1), a cavity (11) and a washing chamber (12) inside the cavity (11). The inside of the cavity (11) is in contact with the outside of the washing chamber (12). A brake rod (13) is provided inside the washing chamber (12). The inside of the washing chamber (12) is rotatably connected to the bottom outside of the brake rod (13). A chuck (14) is provided on the outside of the brake rod (13). The outside of the brake rod (13) is rotatably connected to the center of the chuck (14). The top protrusion of the chuck (14) fits into the bottom hole of the washing chamber (12). The bottom side of the chuck (14) is fixedly connected to the bottom side of the cavity (11).
2. The apparatus for reducing the silicon content in nickel sulfate crystals according to claim 1, characterized in that: The auxiliary mechanism (2) includes a cavity cover (21), the inner wall of which is provided with an inner plate (22), the inner wall of which is engaged with the outer side of the inner plate (22), and the outer side of which is engaged with the inner side of the top of the washing chamber (12).
3. The apparatus for reducing the silicon content in nickel sulfate crystals according to claim 1, characterized in that: The outer side of the brake lever (13) is rotatably connected to the center of the sleeve cavity (11), and a base support (17) is provided at one end of the side of the sleeve cavity (11). The side of the sleeve cavity (11) is slidably connected to the top side of the base support (17).
4. The apparatus for reducing the silicon content in nickel sulfate crystals according to claim 3, characterized in that: The inner side of the base (17) is provided with a toothed groove (16), and a gear (15) is provided on the inner surface of the toothed groove (16). The inner surface of the toothed groove (16) and the outer side of the gear (15) are rotatably meshed. The center of the gear (15) is connected to the outer side of the bottom end of the brake lever (13).
5. The apparatus for reducing the silicon content in nickel sulfate crystals according to claim 4, characterized in that: A side plate (19) is provided on one side of the cavity (11), and one side of the cavity (11) is fixedly connected to one side of the side plate (19). A telescopic rod (110) is provided on the top side of one end of the side plate (19), and the top side of one end of the side plate (19) is fixedly connected to the bottom end of the telescopic rod (110).
6. The apparatus for reducing the silicon content in nickel sulfate crystals according to claim 5, characterized in that: The top end of the telescopic rod (110) is provided with a protrusion (111), the top end of the telescopic rod (110) is in contact with the bottom side of one end of the protrusion (111), one end of the protrusion (111) is provided with a positioning rod (18), one end of the protrusion (111) is fixedly connected to one end of the positioning rod (18), the bottom end of the positioning rod (18) is engaged with the inner wall of the top end of the side plate (19), and the top end of the positioning rod (18) is fixedly connected to one side of the washing chamber (12).
7. The apparatus for reducing the silicon content in nickel sulfate crystals according to claim 4, characterized in that: One end of the base (17) is provided with an L-rod (112), and one end of the base (17) is fixedly connected to the bottom end of the L-rod (112). The top end of the L-rod (112) is provided with a motor (113), and the top end of the L-rod (112) is fixedly connected to the outside of the motor (113). The output end of the motor (113) is provided with a drive disk (114), and the output end of the motor (113) is fixedly connected to the center of the drive disk (114).
8. The apparatus for reducing the silicon content in nickel sulfate crystals according to claim 7, characterized in that: A movable arm (115) is provided at the edge of the drive disk (114). The edge of the drive disk (114) is rotatably connected to one end of the movable arm (115). The other end of the movable arm (115) is rotatably connected to the inner side of one end of the side of the sleeve (11). A drain port (116) is provided on one side of the sleeve (11). One side of the sleeve (11) is fixedly connected to one end of the drain port (116).