A reaction device with automatic unloading function

Abstract

The utility model relates to reaction equipment automatic discharge technical field, and disclose a kind of reaction equipment with automatic discharge function, including bottom plate, the bottom plate top is fixedly connected with pillar, the pillar top is fixedly connected with support plate, the support plate top inner wall is fixedly connected with box, the box top is provided with motor, the motor bottom is movably connected with speed reducer, the speed reducer bottom is fixedly connected with rack, the rack bottom is fixedly connected with box cover, the box cover top is movably connected with clamping piece, the clamping piece bottom extends to the box top, the box one side is fixedly connected with inlet, the box one side bottom is connected with pipeline, the pipeline other end is connected with automatic discharge box.The utility model is provided with filter device, it is convenient to separate the impurity in material, improve the purity of product after unloading, improve product quality;Reasonable structure design makes that unloading process is smooth, reduces material residue, reduces material waste.

Description

Technical Field

[0001] This utility model relates to the field of automatic unloading technology for reaction equipment, and in particular to a reaction equipment with automatic unloading function. Background Technology

[0002] Reaction equipment plays a crucial role in many industrial production fields such as chemical, pharmaceutical, and food processing, and is used for key process steps such as material mixing and reaction. The unloading process after the reaction in traditional reaction equipment has a significant impact on production efficiency, product quality, and operator safety.

[0003] Currently, many reaction equipment on the market have numerous problems in the unloading process. On the one hand, the unloading process relies heavily on manual operation, which is not only inefficient and increases labor costs, but also poses significant safety hazards when handling high-temperature, corrosive, or toxic materials, easily harming the health of operators. On the other hand, traditional unloading devices lack effective filtration mechanisms, making it difficult to separate impurities from materials, resulting in low product purity and affecting product quality. In addition, the existing unloading equipment has an unreasonable structural design, the unloading process is not smooth enough, and material residue is easily left behind, causing material waste, while also increasing the difficulty and cost of equipment cleaning.

[0004] Therefore, those skilled in the art have provided a reaction device with automatic unloading function to solve the problems mentioned in the background art. Utility Model Content

[0005] In order to improve the problems of difficult unloading and easy impurity accumulation after the reaction of traditional reaction equipment, this utility model provides a reaction equipment with automatic unloading function.

[0006] This utility model provides a reaction device with automatic unloading function, which adopts the following technical solution:

[0007] A reaction apparatus with automatic unloading function includes a base plate, a support column fixedly connected to the top of the base plate, a support plate fixedly connected to the top of the support column, a housing fixedly connected to the inner wall of the top of the support plate, a motor mounted on the top of the housing, a reducer movably connected to the bottom of the motor, a frame fixedly connected to the bottom of the reducer, a stirring shaft movably connected inside the frame, a coupling movably connected to the top of the stirring shaft, a shaft seal movably connected to the bottom of the stirring shaft, a housing cover fixedly connected to the bottom of the housing cover, a retaining device movably connected to the top of the housing cover, the bottom of the retaining device extending to the top of the housing, a feed inlet fixedly connected to one side of the housing, a pipe connected to the bottom of one side of the housing, and an automatic unloading device connected to the other end of the pipe. The automatic unloading box has a filter device movably connected inside. A discharge port is located at the bottom of one side of the automatic unloading box. The filter device includes a fixed frame movably connected inside the automatic unloading box. Slide rails are fixedly connected to both sides of the fixed frame, with one side of each slide rail extending to the inner wall of the automatic unloading box. A filter plate is movably connected inside the fixed frame. Clamping blocks are fixedly connected to both sides of the top of the filter plate. One side of each clamping block extends into the fixed frame. An insert block is movably connected inside each clamping block, with one side of the insert block penetrating one side of the clamping block and extending to the outside of the fixed frame. A fixed block is fixedly connected to one side of the insert block. Springs are fixedly connected to both ends of one side of the fixed block, with the other side of each spring extending into the fixed frame.

[0008] Optionally, a pedal is fixedly connected to one side of the base plate, and the surface of the pedal is provided with anti-slip texture.

[0009] Optionally, screws are movably connected to both the top and bottom of the card, with the top screw penetrating the card and extending into the inside of the cover, and the bottom screw penetrating the card and extending into the inside of the box.

[0010] Optionally, a handle is fixedly connected to one side of the fixed frame, and one side of the handle extends to the outside of the automatic unloading box.

[0011] Optionally, a control valve is movably connected to one end of the pipe, and a control button is movably connected to the top of the control valve.

[0012] Optionally, an inclined block is fixedly connected to the bottom of the inner wall of the automatic unloading box, and a discharge port is fixedly connected to one side of the inclined block.

[0013] Optionally, a pull ring is fixedly connected to the surface of the fixing block, and the surface of the pull ring is provided with anti-slip texture.

[0014] Optionally, the automatic unloading box has sliding grooves on both sides of its inner wall, and the sliding grooves are movably connected to slide rails.

[0015] In summary, this utility model has the following beneficial effects:

[0016] 1. This utility model improves unloading efficiency and safety. Addressing the problems of traditional reaction equipment unloading relying on manual labor, low efficiency, and safety hazards, this equipment connects the reaction vessel to the automatic unloading box via pipelines. Combined with control valves, it achieves automatic material transfer, avoiding manual operation and contact with high-temperature and corrosive materials, thus improving safety. The filter device inside the automatic unloading box adopts a pull-out design, using slide rails and chutes for easy and quick disassembly and cleaning. The filter plates are fixed by snap-fit ​​blocks and inserts; during replacement, pulling the pull ring unlocks the filter, significantly reducing maintenance time. The inclined block design makes unloading more convenient, reduces residue, and improves material utilization.

[0017] 2. This utility model ensures product quality and reduces material waste. In view of the problems of low product purity and material residue caused by the lack of filtration mechanism and unreasonable structural design of traditional automatic unloading reaction devices, this automatic unloading reaction device is equipped with a filtration device to facilitate the separation of impurities in the material, improve the purity of the product after unloading, and enhance product quality. The reasonable structural design makes the unloading process smooth, reduces material residue, reduces material waste, and also reduces the difficulty and cost of equipment cleaning, thereby improving resource utilization and production efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is a partial cross-sectional structural diagram of the reaction vessel of this utility model.

[0020] Figure 3 This is a top view of the automatic unloading box of this utility model.

[0021] Figure 4 This is a cross-sectional structural diagram of the automatic unloading box of this utility model.

[0022] Figure 5 This is a cross-sectional structural diagram of the filter plate of this utility model.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Base plate; 2. Support column; 3. Support plate; 4. Box body; 5. Motor; 6. Reducer; 7. Frame; 8. Agitator shaft; 9. Coupling; 10. Shaft seal; 11. Box cover; 12. Clamping device; 13. Feed inlet; 14. Pipeline; 15. Automatic unloading box; 16. Filter device; 1601. Fixing frame; 1602. Slide rail; 1603. Filter plate; 1604. Clamping block; 1605. Insert block; 1606. Fixing block; 1607. Spring; 17. Discharge port; 18. Pedal; 19. Screw; 20. Handle; 21. Control valve; 22. Inclined block; 23. Pull ring; 24. Slide groove. Detailed Implementation

[0025] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0026] Example 1:

[0027] Please refer to Figure 1-5 A reaction device with automatic unloading function includes a base plate 1, a support column 2 fixedly connected to the top of the base plate 1, a support plate 3 fixedly connected to the top of the support column 2, a housing 4 fixedly connected to the inner wall of the top of the support plate 3, a motor 5 mounted on the top of the housing 4, a reducer 6 movably connected to the bottom of the motor 5, a frame 7 fixedly connected to the bottom of the reducer 6, a stirring shaft 8 movably connected inside the frame 7, a coupling 9 movably connected to the top of the stirring shaft 8, a shaft seal 10 movably connected to the bottom of the stirring shaft 8, a housing cover 11 fixedly connected to the bottom of the housing 7, a clamp 12 movably connected to the top of the housing cover 11, the bottom of the clamp 12 extending to the top of the housing 4, a feed inlet 13 fixedly connected to one side of the housing 4, a pipe 14 connected to the bottom of one side of the housing 4, an automatic unloading box 15 connected to the other end of the pipe 14, a filter device 16 movably connected inside the automatic unloading box 15, and an automatic unloading box 15... A discharge port 17 is provided at the bottom side. The filter device 16 includes a fixed frame 1601, which is movably connected to the inside of the automatic unloading box 15. Slide rails 1602 are fixedly connected to both sides of the fixed frame 1601. One side of the slide rails 1602 extends to the inner wall of the automatic unloading box 15. A filter plate 1603 is movably connected inside the fixed frame 1601. A snap-fit ​​block 1604 is fixedly connected to both sides of the top of the filter plate 1603. One side of the snap-fit ​​block 1604 extends into the inside of the fixed frame 1601. An insert block 1605 is movably connected inside the snap-fit ​​block 1604. One side of the insert block 1605 passes through one side of the snap-fit ​​block 1604 and extends to the outside of the fixed frame 1601. A fixed block 1606 is fixedly connected to one side of the insert block 1605. Springs 1607 are fixedly connected to both ends of one side of the fixed block 1606. The other side of the springs 1607 extends into the inside of the fixed frame 1601.

[0028] In this embodiment: the core foundation is a base plate 1. Two pillars 2 are fixedly connected to the top of the base plate 1 on each side. The four pillars 2 provide stable support for the upper structure. The top of the pillars 2 is fixedly connected to a support plate 3 to form a stable load-bearing platform. The housing 4 is placed on top of the support plate 3. A motor 5 is installed on the top of the housing 4. The bottom of the motor 5 is movably connected to a reducer 6 through a specific connection method. The bottom of the reducer 6 is fixedly connected to a frame 7. The frame 7 houses and supports a stirring shaft 8. The top of the stirring shaft 8 is connected to the reducer 6 through a coupling 9, and the bottom is sealed to the frame 7 through a shaft seal 10. To prevent material leakage, a box cover 11 is fixedly installed at the bottom of the frame 7. A clip 12 is provided at the top of the box cover 11, which passes through the box cover 11 and extends to the top of the box body 4 to fix and seal the box cover 11 to the box body 4. The box body 4 has a feed inlet 13 for material feeding. The bottom is connected to an automatic unloading device through a pipe 14. One end of the pipe 14 is sealed and fixed to the bottom of the box body 4, and the other end extends to the top of the automatic unloading device to ensure a stable material transmission channel. The automatic unloading box is equipped with a movable filter device 16 for separating impurities. A discharge port 17 is opened at the bottom to realize the material discharge. The final discharge of the material is achieved by a filter device 16, which includes a fixed frame 1601, a slide rail 1602, a filter plate 1603, a snap-fit ​​block 1604, an insert block 1605, a fixing block 1606, and a spring 1607. The fixed frame 1601 is fixedly connected to the slide rail 1602. The filter plate 1603 is installed inside the fixed frame 1601. The snap-fit ​​block 1604 is installed on the top of the filter plate 1603. The snap-fit ​​block 1604 can move inside and outside the fixed frame 1601. The insert block 1605 moves inside the snap-fit ​​block 1604 and extends outside the fixed frame 1601 to be fixed to the fixing block 1606. The connection is made by attaching the snap-fit ​​block 1604 to the fixed frame 1601. Both sides of the connection are equipped with springs 1607, which are connected to the fixed block 1606 to provide elastic support and fixation. The fixed frame 1601 is fixedly connected to a handle 20 for easy operation of the filter device 16. The slide rail 1602 fixedly connected to the fixed frame 1601 cooperates with the slide groove 24 in the automatic unloading box 15 to ensure smooth pulling and accurate positioning. The filter plate 1603 has a multi-layer composite structure, with a stainless steel filter screen on the surface, an activated carbon adsorption layer in the middle, and a support frame at the bottom, which can simultaneously achieve impurity filtration and odor adsorption.

[0029] Example 2:

[0030] Reference Figure 1-5A foot pedal 18 is fixedly connected to one side of the base plate 1. The surface of the foot pedal 18 is provided with anti-slip texture. Screws 19 are movably connected to the top and bottom of the clip 12. The top screw 19 of the clip 12 passes through the clip 12 and extends into the inside of the box cover 11. The bottom screw 19 of the clip 12 passes through the clip 12 and extends into the inside of the box body 4. A handle 20 is fixedly connected to one side of the fixed frame 1601. One side of the handle 20 extends to the outside of the automatic unloading box 15. A control valve 21 is movably connected to one end of the pipe 14. A control button is movably connected to the top of the control valve 21. An inclined block 22 is fixedly connected to the bottom of the inner wall of the automatic unloading box 15. A discharge port 17 is fixedly connected to one side of the inclined block 22. A pull ring 23 is fixedly connected to the surface of the fixed block 1606. The surface of the pull ring 23 is provided with anti-slip texture. Slide grooves 24 are opened on both sides of the inner wall of the automatic unloading box 15. Slide rails 1602 are movably connected to the slide grooves 24.

[0031] In this embodiment: a foot pedal 18 with anti-slip texture is provided on one side of the base plate 1, making it easy for operators to approach the equipment for operation. The anti-slip texture can prevent personnel from slipping and improve operational safety. Screws 19 are provided on the top and bottom of the clamp 12 to make the connection between the clamp 12 and the box cover 11 and the box body 4 more secure, ensuring a sealing effect and preventing material leakage. Both ends of the pipe 14 are fixed to the box body 4 and the automatic unloading box 15 with screws 19 to ensure that the pipe 14 is firmly connected and to avoid loosening and leakage during material transmission. A control valve 21 is provided on one side of the pipe 14 to facilitate control of material transmission. The material flow rate is adjusted by turning the filter on or off according to production needs. The bottom of the filter device 16 is equipped with a ramp, which facilitates the smooth sliding and discharge of the material after filtration, preventing the material from accumulating inside the filter device 16 and improving filtration and unloading efficiency. The surface of the fixing block 1606 is equipped with a pull ring 23 and has anti-slip texture, which makes it convenient for operators to pull the fixing block 1606 to install, disassemble and maintain the filter device 16. The automatic unloading box 15 is equipped with a slide rail 1602 inside, which provides guidance for the movement of the filter device 16, making the installation and disassembly of the filter device 16 smoother and ensuring its stability during operation.

[0032] The implementation principle of this utility model is as follows: During use, the material enters the box 4 through the inlet 13. The motor 5 drives the reducer 6 to operate, and then the mixing shaft 8 rotates in the frame 7 through the coupling 9 to stir, mix and react the material. After the reaction is completed, the control valve 21 on one side of the pipe 14 is opened, and the material enters the automatic unloading box 15 through the pipe 14. In the automatic unloading box 15, the material passes through the filter device 16, and the filter plate 1603 separates the impurities in the material. The impurities are intercepted on the filter plate 1603, and the qualified material is discharged through the outlet 17. When it is necessary to clean the filter device 16, pull the handle 20 outside the fixed frame 1601 to pull the fixed frame 1601 outside the automatic unloading box 15. Pull the pull ring 23 on the surface of the fixed block 1606 to overcome the elastic force of the spring 1607, so that the locking block 1604 is disengaged from the fixed frame 1601, and the filter device 16 can be taken out for cleaning and maintenance. The whole process realizes automatic unloading and material filtration, improving production efficiency and product quality.

[0033] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A reaction device with automatic unloading function, comprising a base plate (1), characterized in that: A support column (2) is fixedly connected to the top of the base plate (1), a support plate (3) is fixedly connected to the top of the support column (2), a housing (4) is fixedly connected to the inner wall of the top of the support plate (3), a motor (5) is installed on the top of the housing (4), a reducer (6) is movably connected to the bottom of the motor (5), a frame (7) is fixedly connected to the bottom of the reducer (6), a stirring shaft (8) is movably connected inside the frame (7), a coupling (9) is movably connected to the top of the stirring shaft (8), and a shaft seal (1) is movably connected to the bottom of the stirring shaft (8). 0), the bottom of the frame (7) is fixedly connected to a box cover (11), the top of the box cover (11) is movably connected to a clip (12), the bottom of the clip (12) extends to the top of the box body (4), the side of the box body (4) is fixedly connected to a feed inlet (13), the bottom of the side of the box body (4) is connected to a pipe (14), the other end of the pipe (14) is connected to an automatic unloading box (15), the inside of the automatic unloading box (15) is movably connected to a filter device (16), and the bottom of the side of the automatic unloading box (15) is provided with a discharge port (17); The filter device (16) includes a fixed frame (1601), which is movably connected to the inside of the automatic unloading box (15). Slide rails (1602) are fixedly connected to both sides of the fixed frame (1601), with one side of each slide rail (1602) extending to the inner wall of the automatic unloading box (15). A filter plate (1603) is movably connected inside the fixed frame (1601). Clip-on blocks (1604) are fixedly connected to both sides of the top of the filter plate (1603). 04) One side extends into the interior of the fixed frame (1601). The insert block (1605) is movably connected inside the snap-fit ​​block (1604). One side of the insert block (1605) passes through one side of the snap-fit ​​block (1604) and extends to the outside of the fixed frame (1601). One side of the insert block (1605) is fixedly connected to a fixed block (1606). Both ends of one side of the fixed block (1606) are fixedly connected to springs (1607). The other side of the spring (1607) extends into the interior of the fixed frame (1601).

2. The reaction equipment with automatic unloading function according to claim 1, characterized in that: A pedal (18) is fixedly connected to one side of the base plate (1), and the surface of the pedal (18) is provided with anti-slip texture.

3. The reaction equipment with automatic unloading function according to claim 1, characterized in that: The top and bottom of the card (12) are movably connected with screws (19). The top screw (19) of the card (12) passes through the card (12) and extends into the inside of the cover (11). The bottom screw (19) of the card (12) passes through the card (12) and extends into the inside of the box (4).

4. A reaction device with automatic unloading function according to claim 1, characterized in that: A handle (20) is fixedly connected to one side of the fixed frame (1601), and one side of the handle (20) extends to the outside of the automatic unloading box (15).

5. A reaction device with automatic unloading function according to claim 1, characterized in that: One end of the pipe (14) is movably connected to a control valve (21), and a control button is movably connected to the top of the control valve (21).

6. A reaction device with automatic unloading function according to claim 1, characterized in that: An inclined block (22) is fixedly connected to the bottom of the inner wall of the automatic unloading box (15), and a discharge port (17) is fixedly connected to one side of the inclined block (22).

7. A reaction device with automatic unloading function according to claim 1, characterized in that: A pull ring (23) is fixedly connected to the surface of the fixing block (1606), and the surface of the pull ring (23) is provided with anti-slip texture.

8. A reaction device with automatic unloading function according to claim 1, characterized in that: The automatic unloading box (15) has sliding grooves (24) on both sides of its inner wall, and the sliding grooves (24) are movably connected to the slide rails (1602).

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