Multi-directional adjustment mechanism for high speed friction washer

Abstract

The utility model relates to a kind of adjusting mechanism of scrubbing machine, belong to industrial cleaning technical field, specifically a kind of multi-direction adjusting mechanism of high-speed friction washing machine, including processing jar body, top cover bucket, butt joint assembly, gear recess, gear disc mechanism, cylinder, motor and cleaning assembly.Gear disc mechanism is engaged with gear recess, rotates by motor drive, cylinder controls its lifting, and cleaning assembly is detachably connected in the bottom of gear disc mechanism.The utility model is lifted vertically by the horizontal rotation of gear disc mechanism and cylinder control, realizes the multidirectional adjustment of cleaning assembly, reaches the effect of full range, multi-angle cleaning to the object inside processing jar body;Meanwhile, the design of detachable cleaning sleeve is convenient for maintenance replacement.The mechanism solves the problem that the cleaning angle of traditional friction washing machine is single, it is difficult to cover complex shape workpiece, and cleaning component maintenance is inconvenient, significantly improves cleaning efficiency and equipment applicability.

Description

Technical Field

[0001] This utility model relates to the field of industrial cleaning technology, and in particular to a multi-directional adjustment mechanism for a high-speed friction washing machine. Background Technology

[0002] High-speed friction washing machines, as key equipment for efficiently removing dirt and impurities from workpiece surfaces, are widely used in industries such as electronics, machinery manufacturing, and materials processing. Their working principle involves the high-speed rotation of mechanical components, combined with detergent, to powerfully scrub the workpiece, meeting the demands of high-precision surface treatment. With the continuous improvement of industrial production requirements for cleaning efficiency and cleanliness, higher standards are being placed on the flexibility and adaptability of friction washing machine mechanisms.

[0003] A search revealed Chinese patent CN222325937U, which discloses a quartz sand scrubbing machine. The machine includes a scrubbing tank with a shell on top. A motor is fixedly connected to the top of the shell, and a rotating shaft is fixedly connected to the motor's output. A large gear is fixedly connected to the upper part of the rotating shaft. A gear ring is located at the top of the inside of the scrubbing tank, and three inner rods are located inside the tank. A middle gear is fixedly connected to the top of each inner rod on both sides. In practical use, the motor drives the rotating shaft to rotate, which in turn drives the large gear to rotate, causing the middle gear to rotate in the same direction. The middle gear connects to a small gear, causing the small gear to rotate around the gear ring. The rotation of the rotating shaft and the middle gear drives the inner rods and the stirring plate to rotate. The stirring plate and the scrubbing tank scrub and stir the quartz sand. The raised balls enhance the scrubbing effect. This patent improves the efficiency of quartz sand processing, solves the problem of time-consuming and labor-intensive single-axis scrubbing in traditional scrubbing equipment, and improves work efficiency.

[0004] Based on the above search results and existing technologies, the following findings were made:

[0005] Existing high-speed friction washing machines mostly employ planar rotation or fixed-angle agitation designs. Their transmission structures can only achieve single-dimensional movement, failing to meet the multi-angle cleaning needs of complex-shaped workpieces. Taking patent CN222325937U as an example, while its gear transmission system can achieve multi-axis coordinated agitation, the cleaning components can only perform circular motion in a horizontal plane, lacking vertical lifting adjustment and angle transformation functions. When dealing with workpieces with deep holes, grooves, or irregular surfaces, the cleaning components cannot penetrate the crevices or conform to complex curved surfaces, easily creating cleaning blind spots and significantly reducing cleaning effectiveness. Furthermore, fixed-height cleaning components are difficult to adapt to workpieces of different sizes, requiring frequent replacement of equipment parts or manual parameter adjustments, severely impacting cleaning efficiency and equipment versatility.

[0006] Therefore, there is an urgent need to design a cleaning mechanism with multi-directional adjustment function to achieve all-round and precise cleaning of workpieces. Utility Model Content

[0007] To solve the above-mentioned technical problems, this utility model proposes a multi-directional adjustment mechanism for a high-speed friction washing machine. Through the horizontal rotation of the gear disk mechanism and the vertical lifting controlled by the cylinder, the cleaning components can be adjusted in multiple directions, achieving the effect of cleaning the objects inside the processing tank from all directions and multiple angles.

[0008] The technical solution to achieve the purpose of this utility model is: a multi-directional adjustment mechanism for a high-speed friction washing machine, including a processing tank, the top of the processing tank is provided with corresponding upper and lower top cover barrels, a docking component is provided at the connection between the processing tank and the top cover barrel, the docking component is used for the upper and lower locking and limiting of the processing tank and the docking component, and also includes;

[0009] Gear groove, wherein the gear groove is formed at the opening inside the processing tank;

[0010] The gear disk mechanism is meshed with the inner side of the limiting block.

[0011] A cylinder is fixedly installed on the top of the upper tank. A motor is connected to the bottom of the cylinder's output end. The output shaft of the motor drives the gear mechanism to rotate inside the gear groove.

[0012] A cleaning component, the cleaning component being disposed at the bottom of the gear disk mechanism.

[0013] In some embodiments, the gear disk mechanism includes upper and lower corresponding limiting disks, a driving gear is movably connected at the central shaft between the two limiting disks, each limiting disk is formed by welding three rectangular plates at adjacent ends, and driven gears that mesh with the driving gear are movably connected at the three endpoints of the two limiting disks, the teeth on the three sets of driven gears mesh with the inner side of the gear groove, and the output shaft of the motor passes through the limiting disk and is connected to the driving gear.

[0014] In some embodiments, the cleaning assembly includes a cleaning rod body connected to the bottom of the driving gear and the driven gear. Each cleaning rod body is detachably connected to a cleaning sleeve. The outer side of the cleaning sleeve is provided with cleaning protrusions at equal intervals. The three outer end faces of the cleaning protrusions are all connected to a flexible cleaning brush body.

[0015] In some embodiments, each cleaning sleeve is threaded with at least two limiting bolts on its outer side, which thread the cleaning sleeve onto the corresponding cleaning rod body.

[0016] In some embodiments, the inner depth of the gear groove is at least three times the width of the gear mechanism.

[0017] In some embodiments, the docking assembly includes a limiting block fixed to the outside of the processing tank, the opening of the limiting block being horizontally oriented towards the outside of the processing tank, and a pin rod inserted into a groove on the limiting block being installed at the bottom of the upper tank.

[0018] In some embodiments, the limiting blocks are circumferentially distributed on the outer side of the processing tank and there are at least three sets.

[0019] Compared with existing technologies, the significant advantages of this invention are:

[0020] Firstly, this invention uses a motor to drive a driving gear, which in turn drives three sets of driven gears to rotate horizontally within the gear grooves. This, combined with a cylinder controlling the lifting and lowering of the gear disc mechanism, enables the cleaning components to achieve multi-directional adjustable cleaning. This structural design solves the problems of traditional friction washing machines, which can only clean in one direction and have many blind spots. By utilizing the meshing transmission between the gear grooves and the gear disc mechanism, it achieves multi-angle, all-round coverage cleaning of the objects inside the processing tank, significantly improving cleaning efficiency and thoroughness.

[0021] Secondly, this utility model features equally spaced cleaning protrusions and an elastic cleaning brush body on the outer side of the cleaning sleeve, which are detachably connected by limiting bolts. This design solves the problems of traditional cleaning components being unable to penetrate deep into the gaps and uneven surfaces of objects, and being inconvenient to maintain. The elasticity of the brush enhances the cleaning ability for objects with complex shapes, while also facilitating quick replacement of worn parts and extending the service life of the equipment.

[0022] Thirdly, this utility model employs a docking assembly consisting of at least three sets of circumferentially distributed limiting blocks and pin rods (the limiting blocks are fixed to the outside of the processing tank), solving the problems of unstable tank connection and easy leakage in traditional equipment. This structural design ensures a stable connection and seal between the upper tank and the processing tank, making the equipment more reliable during high-speed friction cleaning and avoiding safety hazards and environmental pollution caused by liquid leakage. Attached Figure Description

[0023] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0024] Figure 1 This is a three-dimensional structural diagram of a high-speed friction washing machine provided in one embodiment of the present invention;

[0025] Figure 2 This is a schematic diagram of the connection between the internal cleaning components and the gear disk mechanism of the high-speed friction washing machine provided in one embodiment of the present invention;

[0026] Figure 3 This is a partially enlarged side view of the gear disk mechanism provided in one embodiment of the present invention;

[0027] Figure 4This is a side sectional view of the gear disk mechanism provided in one embodiment of the present invention in the state at the lower end of the gear groove;

[0028] Figure 5 This is a side sectional view of the gear disk mechanism provided in one embodiment of the present invention, showing the structure at the upper end of the gear groove.

[0029] Explanation of reference numerals in the attached figures:

[0030] 100. Processed tank body; 101. Limiting block; 102. Gear groove; 200. Upper tank body; 201. Motor; 202. Pin rod; 300. Cylinder; 400. Limiting plate; 401. Drive gear; 402. Driven gear; 500. Cleaning rod body; 600. Cleaning sleeve; 601. Limiting bolt; 602. Cleaning protrusion; 603. Cleaning brush body. Detailed Implementation

[0031] The present invention will now be described in detail, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.

[0032] This utility model provides an improved multi-directional adjustment mechanism for a high-speed friction washing machine. The technical solution of this utility model is as follows:

[0033] Figures 1-5 This is the preferred embodiment of the present invention, which is described below in conjunction with the appendix. Figures 1-5 The present invention will be further described below.

[0034] like Figures 1-5 As shown, a multi-directional adjustment mechanism for a high-speed friction washing machine includes a processing tank 100, with corresponding top cover barrels on the top of the processing tank 100. A docking component is provided at the connection between the processing tank 100 and the top cover barrel for locking and limiting the two. It also includes a gear groove 102 opened inside the processing tank 100, a gear disk mechanism meshing with the inside of the gear groove 102, a cylinder 300 fixedly installed on the top of the upper tank 200 (the bottom of the output end of the cylinder 300 is connected to a motor 201), and a cleaning component set at the bottom of the gear disk mechanism. The output shaft of the motor 201 drives the gear disk mechanism to rotate inside the gear groove 102.

[0035] like Figure 2 and Figure 3As shown, in one embodiment, the gear disk mechanism includes upper and lower corresponding limiting disks 400. A driving gear 401 is movably connected at the central shaft between the two limiting disks 400. Each limiting disk 400 is formed by welding three rectangular plates at adjacent ends, and driven gears 402 that mesh with the driving gear 401 are movably connected at the three ends of the two limiting disks 400. The teeth of the three sets of driven gears 402 mesh with the inner side of the gear groove 102. The output shaft of the motor 201 passes through the limiting disks 400 and is connected to the driving gear 401. Through the meshing transmission of the driving gear 401 and the driven gear 402, and the limiting guidance of the gear groove 102, when the motor 201 drives the driving gear 401 to rotate, it drives the three sets of driven gears 402 to rotate horizontally in the gear groove 102. This allows the cleaning component below to perform multi-angle rotation cleaning inside the processing tank 100. Compared with the traditional unidirectional cleaning method, this structure can cover the surface of the object to be cleaned in all directions, effectively eliminating cleaning dead angles and greatly improving cleaning efficiency and cleanliness.

[0036] like Figure 3 As shown, in one embodiment, the cleaning assembly includes a cleaning rod body 500 connected to the bottom of the driving gear 401 and the driven gear 402. Each cleaning rod body 500 is detachably connected to a cleaning sleeve 600 via a limiting bolt 601. The cleaning sleeve 600 has cleaning protrusions 602 evenly spaced on its outer side, and the three end faces of the cleaning protrusions 602 are connected to an elastic cleaning brush body 603. Through the detachable threaded connection between the cleaning sleeve 600 and the cleaning rod body 500, when the cleaning brush body 603 wears out due to long-term use, the operator can quickly remove the limiting bolt 601 to replace the cleaning sleeve 600, reducing maintenance costs and time. At the same time, the elastic cleaning brush body 603 can adaptively conform to the uneven and crevice structure of the object surface, enhancing the cleaning ability of complex-shaped objects and avoiding the problem of incomplete cleaning caused by blind spots.

[0037] like Figure 2 , Figure 4 as well as Figure 5 As shown, in one embodiment, the inner depth of the gear groove 102 is at least three times the width of the gear disk mechanism, and the output end of the cylinder 300 can control the gear disk mechanism to rise and fall within the gear groove 102. Through this depth design and linkage with the cylinder 300, when there are differences in the height and shape of the object to be cleaned, the cylinder 300 can drive the gear disk mechanism to rise and fall vertically along the gear groove 102, thereby driving the cleaning component to adjust its height synchronously. This achieves targeted cleaning of objects at different positions and heights, making up for the limitations of traditional fixed-height cleaning and further improving the equipment's adaptability to diverse workpieces.

[0038] like Figure 2As shown, in one embodiment, the docking assembly includes a limiting block 101 (opening outwards) fixed to the outside of the processing tank 100, and a pin 202 at the bottom of the upper tank 200. Through the structural design of the pin 202 inserting into the groove of the limiting block 101, the upper tank 200 and the processing tank 100 can be quickly and accurately positioned during installation, avoiding manual alignment deviations. Simultaneously, at least three sets of circumferentially distributed limiting blocks 101 cooperate with the pin 202 to form a uniform fastening force, preventing tank separation due to vibration during high-speed operation, ensuring the sealing of the cleaning process, and avoiding detergent leakage that could cause pollution or safety hazards.

[0039] The working principle and usage process of this utility model are as follows: First, pour the object to be cleaned and detergent into the processing tank 100. Then, cover the top of the processing tank 100 with the upper tank 200, allowing the pin 202 at the bottom of the upper tank 200 to insert into the groove of the limiting block 101 on the outside of the processing tank 100, completing the tank docking and limiting. Start the motor 201; its output shaft drives the driving gear 401 of the gear disk mechanism to rotate. Through gear meshing, the driven gear 402 rotates horizontally along the inner side of the gear groove 102, driving the lower cleaning component to perform multi-angle rotational cleaning of the object inside the processing tank 100. Simultaneously, according to the cleaning requirements of the object, the cylinder 300 can be activated; its output shaft drives the gear disk mechanism to move up and down within the gear groove 102, allowing the cleaning component to adjust its vertical position while rotating horizontally, enabling comprehensive cleaning of objects of different heights and shapes. After cleaning, turn off the motor 201 and cylinder 300, pull out the pin 202 to remove the upper tank 200, and take out the cleaned items. If the cleaning sleeve 600 is worn, it can be quickly replaced by removing the limit bolt 601 for next use.

[0040] The technical means disclosed in this utility model are not limited to those described above, but also include technical solutions composed of equivalent substitutions of the above technical features. Matters not covered in this utility model are common knowledge to those skilled in the art.

Claims

1. A multi-directional adjustment mechanism for a high-speed friction washing machine, comprising a processing tank (100), characterized in that: The processing tank (100) is provided with a top cover barrel with corresponding upper and lower parts on the top. A docking component is provided at the connection between the processing tank (100) and the top cover barrel. The docking component is used for the upper and lower locking and limiting of the processing tank (100) and the docking component. It also includes: Gear groove (102), the gear groove (102) is formed at the opening inside the processing tank (100); A gear disk mechanism, which is meshed with the inner side of the limiting block (101); A cylinder (300) is fixedly installed on the top of the upper tank (200). A motor (201) is connected to the bottom of the output end of the cylinder (300). The output shaft of the motor (201) drives the gear disk mechanism to rotate inside the gear groove (102). A cleaning component, the cleaning component being disposed at the bottom of the gear disk mechanism.

2. The multi-directional adjustment mechanism of a high-speed friction washing machine according to claim 1, characterized in that: The gear mechanism includes upper and lower corresponding limiting discs (400), and a driving gear (401) is movably connected at the central shaft between the two limiting discs (400). Each limiting disc (400) is formed by welding three rectangular plates at adjacent ends, and driven gears (402) that mesh with the driving gear (401) are movably connected at the three ends of the two limiting discs (400). The teeth on the three sets of driven gears (402) mesh with the inner side of the gear groove (102). The output shaft of the motor (201) passes through the limiting discs (400) and is connected to the driving gear (401).

3. The multi-directional adjustment mechanism of a high-speed friction washing machine according to claim 1, characterized in that: The cleaning assembly includes a cleaning rod body (500) connected to the bottom of the drive gear (401) and the driven gear (402). Each cleaning rod body (500) is detachably connected to a cleaning sleeve (600). Cleaning protrusions (602) are provided at equal intervals on the outer side of the cleaning sleeve (600). A flexible cleaning brush body (603) is connected to the three end faces of the outer side of the cleaning protrusion (602).

4. The multi-directional adjustment mechanism of a high-speed friction washing machine according to claim 3, characterized in that: Each cleaning sleeve (600) has at least two limiting bolts (601) threadedly connected to its outer side, and the cleaning sleeve (600) is threadedly fixed to the corresponding cleaning rod body (500) by the limiting bolts (601).

5. The multi-directional adjustment mechanism of a high-speed friction washing machine according to claim 1, characterized in that: The inner depth of the gear groove (102) is at least three times the width of the gear disk mechanism.

6. A multi-directional adjustment mechanism for a high-speed friction washing machine according to any one of claims 1-5, characterized in that: The docking assembly includes a limiting block (101) fixed on the outside of the processing tank (100), with the opening of the limiting block (101) facing horizontally outward of the processing tank (100), and a pin (202) inserted into the groove on the limiting block (101) is installed at the bottom of the upper tank (200).

7. The multi-directional adjustment mechanism of a high-speed friction washing machine according to claim 6, characterized in that: The limiting blocks (101) are distributed circumferentially on the outside of the processing tank (100) and there are at least three sets.

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