A high-efficiency slag removing machine for zinc alloy processing

Abstract

The application relates to an efficient slag removing machine for zinc alloy processing and relates to the zinc alloy processing technical field, which comprises a rack for supporting the efficient slag removing machine, a barrel rotatingly installed on the rack, the barrel being used for pouring zinc alloy liquid, a scraper installed on the rack, the scraper being used for removing slag on the surface of a mold, a rotating assembly installed on the rack, the rotating assembly being used for driving the barrel to rotate, and a scraping assembly installed on the rack, the scraping assembly being used for driving the scraper to scrape the mold. The application prevents the zinc alloy from exploding due to high temperature of the zinc alloy liquid when the zinc alloy is cast, and the staff is scalded.

Description

Technical Field

[0001] This application relates to the field of zinc alloy processing technology, and in particular to a high-efficiency slag removal machine for zinc alloy processing. Background Technology

[0002] Currently, zinc alloy processing involves manufacturing parts from zinc-based alloys through processes such as die casting, machining, and stamping. It boasts advantages such as low melting point, ease of forming, high strength, and low cost, and is widely used in the automotive, electronics, and hardware industries. Its core processes include high-pressure die casting, CNC precision machining, and surface treatment. During processing, attention must be paid to issues such as porosity and deformation. Due to its high efficiency, environmental friendliness, and economy, zinc alloys have become an ideal alternative to materials such as copper and aluminum.

[0003] The production of zinc alloy blocks involves adding other elements to zinc in a melting furnace to create a zinc alloy solution. The solution is then poured into a mold, cooled, and shaped. After the zinc alloy has cooled and solidified, the zinc alloy block is removed from the mold.

[0004] In the existing technology, when the zinc alloy molten casting liquid is injected into the forming mold, an oxide layer is easily formed on the surface due to contact with air, resulting in a layer of slag on the surface of the zinc alloy molten casting liquid. Therefore, it is necessary to arrange workers to carry out slag removal work next to the production conveyor line to improve the quality of castings.

[0005] Regarding the aforementioned technologies, the inventors believe that during the casting of zinc alloys, the temperature of the molten zinc alloy is relatively high. If the slag is manually removed and comes into contact with water, it can easily cause burns or explosions. Utility Model Content

[0006] The technical problem to be solved by this utility model is to provide a high-efficiency slag removal machine for zinc alloy processing. It solves the technical problem that when zinc alloy is cast, the temperature of the zinc alloy liquid is high, and when slag is removed manually, it is easy to cause burns or explosions if it comes into contact with water.

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] A high-efficiency slag removal machine for zinc alloy processing includes: a frame for supporting the high-efficiency slag removal machine; a material cylinder rotatably mounted on the frame for pouring molten zinc alloy; a scraper mounted on the frame for removing slag from the surface of a mold; a rotating assembly mounted on the frame for driving the material cylinder to rotate; and a scraping assembly mounted on the frame for driving the scraper to scrape material from the mold.

[0009] Furthermore, a support plate is installed on the frame, and a support groove is opened on the support plate. A rotating rod is provided on the material cylinder, one end of which is connected to the material cylinder, and the other end is embedded in the support groove.

[0010] Furthermore, a drive motor is provided on the support plate, a drive gear is mounted on the output shaft of the drive motor, and a driven gear is provided on the rotating rod, with the drive gear meshing with the driven gear.

[0011] Furthermore, the scraping assembly includes a slider that is slidably mounted on the support plate, the scraper is mounted on the slider, and a drive cylinder is mounted on the support plate, the piston rod of the drive cylinder being connected to the slider.

[0012] Furthermore, a support rod is provided on the slider, a limit plate is provided on the scraper, and a support spring is provided between the limit plate and the support rod, with the support spring pressing against the limit plate and the support rod.

[0013] Furthermore, a guide groove is provided on the support plate, and the slider slides along the guide groove.

[0014] Furthermore, the frame has an clearance groove on one side of the scraper in the scraping direction, and a waste box is provided on the side of the frame near the clearance groove, with a waste trough formed inside the waste box.

[0015] In summary, this application includes at least one of the following beneficial technical effects of a high-efficiency slag removal machine for zinc alloy processing:

[0016] 1. The barrel contains molten zinc alloy. During use, the rotating component drives the barrel to rotate. As the barrel rotates, the molten zinc alloy is poured into the mold. Then, the scraping component drives the scraper to scrape off the slag on the surface of the mold, thereby preventing the zinc alloy from exploding and burning the workers if it comes into contact with water during casting due to the high temperature of the molten zinc alloy.

[0017] 2. The rotating rod is mounted in the support groove of the support plate, and the drive gear and driven gear on the drive motor improve the ease of rotating the material cylinder on the frame;

[0018] 3. By supporting the spring to press against the limiting plate on the scraper and setting the drive cylinder, the ease with which the scraper can remove slag from the mold surface is improved. Attached Figure Description

[0019] Figure 1 This application mainly provides a schematic diagram of the overall structure of a high-efficiency slag removal machine for zinc alloy processing;

[0020] Figure 2 This is a schematic diagram of the main support plate structure provided in this application;

[0021] Figure 3 This is the exploded schematic diagram of the main barrel structure provided in this application;

[0022] Figure 4 yes Figure 3 An enlarged schematic diagram of part A.

[0023] Reference numerals: 1. Frame; 11. Support plate; 12. Support groove; 13. Clearance groove; 14. Waste box; 141. Waste trough; 2. Material cylinder; 21. Rotating rod; 3. Scraper; 4. Rotating assembly; 41. Drive motor; 42. Drive gear; 43. Driven gear; 5. Scraping assembly; 51. Slider; 52. Guide groove; 53. Drive cylinder; 54. Support rod; 55. Limiting plate; 56. Support spring. Detailed Implementation

[0024] In order to make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0026] This application discloses a high-efficiency slag removal machine for zinc alloy processing.

[0027] Reference Figure 1 A high-efficiency slag removal machine for zinc alloy processing includes a frame 1, on which a material cylinder 2 is mounted for holding molten zinc alloy. A scraper 3 is installed on the frame 1, and a rotating assembly 4 and a scraping assembly 5 are also mounted on the frame 1. The rotating assembly 4 drives the material cylinder 2 to rotate on the frame 1, and the scraping assembly 5 drives the scraper 3 to scrape off slag from the mold surface.

[0028] Reference Figure 2 The frame 1 is equipped with a support plate 11, which is rectangular in shape. Two support plates 11 are spaced apart on the frame 1, and the two support plates 11 are arranged in parallel. The support plate 11 has a support groove 12. The material cylinder 2 is equipped with a rotating rod 21, which is located on both sides of the material cylinder 2 and is spaced apart. One end of each rotating rod 21 is connected to the material cylinder 2. When the zinc alloy raw material in the material cylinder 2 is heated into zinc alloy liquid, the material cylinder 2 is supported on the support groove 12 of the support plate 11 by the rotating rod 21.

[0029] Reference Figure 3In use, to allow the material cylinder 2 to rotate on the frame 1, the rotating assembly 4 includes a drive motor 41, which is mounted on a support plate 11 on one side of the frame 1. The drive motor 41 is equipped with a drive gear 42, and the rotating rod 21 on one side of the material cylinder 2 is equipped with a driven gear 43. The drive gear 42 and the driven gear 43 mesh. In use, the drive motor 41 drives the drive gear 42 to rotate, which in turn drives the driven gear 43 to rotate. The driven gear 43 then drives the rotating rod 21 to rotate. As the rotating rod 21 rotates, the material cylinder 2 rotates on the frame 1, allowing the molten zinc alloy inside the material cylinder 2 to be poured into the mold.

[0030] Reference Figures 3-4 In order to improve the automation of scraping the slag off the mold surface by the scraper 3, the scraping assembly 5 includes a slider 51 and two support plates 11 with guide grooves 52. The guide grooves 52 are horizontally arranged. In use, the slider 51 slides along the guide grooves 52 on the frame 1. During the sliding process of the scraper 3 on the frame 1, the scraper 3 hangs off the slag on the mold surface.

[0031] Reference Figure 4 Furthermore, a drive cylinder 53 is installed on the support plate 11. The drive cylinder 53 is horizontally mounted on the support plate 11, and one end of the piston rod of the drive cylinder 53 is connected to the slider 51. In use, the drive cylinder 53 drives the slider 51 to slide on the support plate 11. In addition, to improve the adaptability of the scraper 3 to the mold, a support rod 54 is installed on the slider 51. The support rod 54 is vertically arranged. A limit plate 55 is installed on the scraper 3. In use, the limit plate 55 slides and cooperates with the support rod 54. In addition, a support spring 56 is installed between the limit plate 55 and the support rod 54. The support spring 56 is sleeved on the support rod 54, with one end of the support spring 56 pressing against the limit plate 55 and the other end pressing against the support rod 54. In use, the support spring 56 presses the scraper 3 against the upper surface of the mold. When the drive cylinder 53 drives the slider 51 to slide on the support plate 11, the scraper 3 can scrape off the slag on the upper surface of the mold.

[0032] Due to the setting of the support spring 56, on the one hand, the scraper 3 can adapt to different types of molds, and on the other hand, since the scraper 3 can press against the mold, the production quality of zinc alloy blocks can be improved.

[0033] Reference Figure 2 When the zinc alloy slag on the mold can be collected, a relief groove 13 is formed on the frame 1, and a waste box 14 is provided on the side of the frame 1 near the relief groove 13. A waste trough 141 is formed inside the waste box 14. When in use, the slag scraped off the mold is collected in the waste box 14.

[0034] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A high-efficiency slag removal machine for zinc alloy processing, characterized in that, include: A frame (1) is used to support a high-efficiency slag remover; A material cylinder (2) is rotatably mounted on the frame (1) and is used to pour molten zinc alloy. Scraper (3), the scraper (3) is installed on the frame (1), the scraper (3) removes slag from the surface of the mold; A rotating assembly (4) is mounted on the frame (1) and is used to drive the material cylinder (2) to rotate. The scraping assembly (5) is mounted on the frame (1) and is used to drive the scraper (3) to scrape the mold.

2. The high-efficiency slag remover for zinc alloy processing according to claim 1, characterized in that, A support plate (11) is installed on the frame (1), and a support groove (12) is provided on the support plate (11). A rotating rod (21) is provided on the material cylinder (2), one end of which is connected to the material cylinder (2), and the other end is embedded in the support groove (12).

3. The high-efficiency slag remover for zinc alloy processing according to claim 2, characterized in that, A drive motor (41) is provided on the support plate (11), a drive gear (42) is installed on the output shaft of the drive motor (41), and a driven gear (43) is provided on the rotating rod (21). The drive gear (42) meshes with the driven gear (43).

4. A high-efficiency slag remover for zinc alloy processing according to claim 2, characterized in that, The scraping assembly (5) includes a slider (51) which is slidably mounted on the support plate (11). The scraper (3) is mounted on the slider (51). A drive cylinder (53) is mounted on the support plate (11). The piston rod of the drive cylinder (53) is connected to the slider (51).

5. A high-efficiency slag remover for zinc alloy processing according to claim 4, characterized in that, A support rod (54) is provided on the slider (51), a limit plate (55) is provided on the scraper (3), a support spring (56) is provided between the limit plate (55) and the support rod (54), and the support spring (56) abuts against the limit plate (55) and the support rod (54).

6. A high-efficiency slag remover for zinc alloy processing according to claim 5, characterized in that, The support plate (11) has a guide groove (52), and the slider (51) slides along the guide groove (52).

7. A high-efficiency slag remover for zinc alloy processing according to claim 6, characterized in that, The frame (1) is provided with a clearance groove (13) on one side of the scraper (3) in the scraping direction. A waste box (14) is provided on the side of the frame (1) near the clearance groove (13), and a waste trough (141) is formed inside the waste box (14).

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