A curtain wall aluminum plate surface wire drawing treatment device
By designing a wire drawing device for aluminum panels in curtain walls, a motor-driven rotating roller and a hydraulic cylinder are used to control the contact between the grinding belt and the aluminum panel, thus achieving automated wire drawing. This solves the problems of unevenness, time-consuming and labor-intensive traditional manual wire drawing, improves efficiency and applicability, and reduces waste pollution.
Patent Information
- Application Number
- CN202521176002.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-10
- Publication Date
- 2026-06-16
- Estimated Expiration
- 2035-06-10
AI Technical Summary
Traditional manual wire drawing processes result in uneven aluminum surfaces, are time-consuming and labor-intensive, and have low efficiency.
Design a wire drawing device for aluminum curtain wall panels. The device uses components such as a worktable, suction cup, positioning plate, rotating roller, grinding wheel, grinding belt, lead screw, grinding wheel, lead screw slide rail, and contact roller. The rotating roller is driven by a motor and the oil cylinder controls the contact between the grinding belt and the aluminum panel to achieve automated wire drawing.
It improves the uniformity of wire drawing and production efficiency, reduces manual labor, has a wide range of applications, and reduces pollution through waste collection.
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Figure CN224359906U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wire drawing devices, and in particular to a wire drawing treatment device for aluminum curtain wall panels. Background Technology
[0002] Surface brushing is a surface treatment method that uses grinding products to create lines on the surface of a workpiece to achieve a decorative effect. Because surface brushing can bring out the texture of metal materials, it has gained increasing popularity and wider application.
[0003] In the aluminum processing process, wire drawing is required to make the surface smooth. Traditional manual wire drawing has the disadvantages of uneven wire drawing effect, time-consuming and labor-intensive, and low wire drawing efficiency. Therefore, there is an urgent need to develop a wire drawing device for flat aluminum processing that can achieve a smooth wire drawing effect, make the aluminum surface completely smooth, and save time and labor. Utility Model Content
[0004] In order to achieve automatic wire drawing on the surface of aluminum panels, enhance the wire drawing effect, reduce manual labor, and improve production efficiency, this application provides a wire drawing device for aluminum panels used in curtain walls.
[0005] The surface brushing treatment device for aluminum curtain wall panels provided in this application adopts the following technical solution:
[0006] A wire drawing device for aluminum curtain wall panels includes a worktable, a suction cup, and a positioning plate. The suction cup is disposed on the surface of the worktable, and the positioning plate is disposed on the suction cup. A set of bending rods are symmetrically arranged at both ends of the worktable. Mounting blocks are disposed on the bending rods, and rotating rollers are rotatably disposed on the mounting blocks. One of the rotating rollers is rotatably disposed on the mounting blocks by a motor. A grinding belt is tensioned and sleeved on the rotating roller, and the worktable is located between the grinding belts. A set of first hydraulic cylinders is disposed on the surface of the worktable. A first lead screw slide rail is connected between the piston rods of the first hydraulic cylinders. An abutment rod is slidably disposed on the first lead screw slide rail, and an abutment roller is rotatably disposed at the bottom end of the abutment rod.
[0007] Preferably, the abutting rod includes a connecting rod, a buffer rod, and a buffer spring. The connecting rod is slidably mounted on the first lead screw slide rail. A buffer groove is provided at the bottom end of the connecting rod. The buffer rod is slidably mounted in the buffer groove. One end of the buffer spring is connected to the bottom wall of the buffer groove, and the other end of the buffer spring is connected to the end wall of the buffer rod.
[0008] Preferably, the mounting block is slidably mounted on the bending rod, and a second hydraulic cylinder is fixedly mounted on the bending rod, with the piston rod of the second hydraulic cylinder connected to the mounting block.
[0009] Preferably, the surface of the worktable is provided with an adjustment groove, the length of which is along the width of the worktable. Adjustment blocks are fixedly provided at both ends of the suction cup, and the adjustment blocks are slidably connected to the inner sidewall of the adjustment groove. A second lead screw slide rail is provided in the adjustment groove, and one of the adjustment blocks is slidably connected to the second lead screw slide rail.
[0010] Preferably, the surface of the workbench is provided with a waste collection groove.
[0011] In summary, this application includes at least one of the following beneficial technical effects:
[0012] 1. By setting up a worktable, suction cup, positioning plate, bending rod, rotating roller, grinding belt, first oil cylinder, first lead screw slide rail, abutment rod and abutment roller, the positioning plate positions the aluminum plate, the suction cup adsorbs and fixes the aluminum plate on the surface of the suction cup, the motor drives the rotating roller to rotate, the piston rod of the first oil cylinder and the first lead screw slide rail descend, so that the abutment roller below the abutment rod abuts against the grinding belt. Under the action of pressure, the grinding belt contacts the aluminum plate on the suction cup, and the grinding belt draws the aluminum plate surface. By using the first lead screw slide rail to work, the grinding belt can draw the aluminum plate surface at different positions, improving the uniformity of the drawing and improving the production and processing efficiency.
[0013] 2. By setting up a connecting rod, a buffer rod, and a buffer spring, when the first hydraulic cylinder drives the abutting rod to descend and the abutting roller abuts against the grinding belt, the buffer rod slides in the buffer groove under force, and the buffer spring deforms and compresses. The buffer spring can buffer the pressure on the abutting roller. When the abutting roller drives the grinding belt to draw wire, the abutting rod can also play a buffering protection role while ensuring sufficient pressure, reducing the situation of aluminum plate being damaged by force.
[0014] 3. By setting up an adjustment groove, an adjustment block, a second lead screw slide rail, and a waste collection groove, the adjustment block is driven to slide along the width direction of the worktable within the adjustment groove by the operation of the second lead screw slide rail. This changes the position of the suction cup on the upper surface of the worktable, thereby facilitating the drawing of different positions on the aluminum plate surface by the abutment roller. This further improves the applicability of the device. The waste from the drawing process will fall into the waste collection groove due to inertia, facilitating the recycling of waste and reducing pollution. Attached Figure Description
[0015] Figure 1 This is a side view of a wire drawing device for aluminum curtain wall panels provided in an embodiment of this application.
[0016] Figure 2 This is a top view of a wire drawing device for aluminum curtain wall panels provided in an embodiment of this application.
[0017] Figure 3 This is a cross-sectional view used to illustrate the abutment rod in the embodiments of this application.
[0018] Explanation of reference numerals in the attached drawings: 1. Worktable; 2. Suction cup; 21. Positioning plate; 3. Bending rod; 31. Mounting block; 32. Second hydraulic cylinder; 4. Rotating roller; 41. Grinding belt; 5. First hydraulic cylinder; 51. First lead screw slide rail; 6. Abutting rod; 61. Connecting rod; 62. Buffer rod; 621. Buffer groove; 63. Buffer spring; 7. Abutting roller; 8. Adjusting groove; 81. Adjusting block; 82. Second lead screw slide rail; 9. Waste collection groove. Detailed Implementation
[0019] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.
[0020] This application discloses a device for surface brushing treatment of aluminum curtain wall panels. (Refer to...) Figure 1 and Figure 2 It includes a worktable 1, a suction cup 2, and a positioning plate 21. The worktable 1 is horizontally positioned, and the suction cup 2 is horizontally positioned on the upper surface of the worktable 1. The suction cup 2 uses the principle of vacuum adsorption. The positioning plate 21 is fixedly positioned on the suction cup 2, and the length direction of the positioning plate 21 is along the length direction of the worktable 1. Before drawing aluminum sheets, the aluminum sheets are placed on the suction cup 2, and the end walls of the aluminum sheets are pressed against the positioning plate 21. The positioning plate 21 is used to position the aluminum sheets, and the suction cup 2 is used to adsorb and fix the aluminum sheets to the surface of the suction cup 2.
[0021] Reference Figure 1 and Figure 2A set of bending rods 3 are symmetrically fixed at both ends of the worktable 1. Mounting blocks 31 are mounted on the bending rods 3, and rotating rollers 4 are rotatably mounted on the mounting blocks 31. The length direction of the rotating rollers 4 is along the width direction of the worktable 1. One of the rotating rollers 4 is mounted on the mounting block 31 by a motor. A grinding belt 41 is tensioned and sleeved on the rotating roller 4. The worktable 1 is located between the grinding belt 41. A set of first hydraulic cylinders 5 are fixed to the surface of the worktable 1 by bolts. The first hydraulic cylinders 5 are arranged vertically. A first lead screw slide rail 51 is connected between the piston rods of the first hydraulic cylinders 5. The length direction of the first lead screw slide rail 51 is along the length direction of the worktable 1. An abutment rod 6 is slidably mounted on the first lead screw slide rail 51. The abutment rod 6 is arranged vertically and is located directly above the suction cup 2. An abutment roller 7 is rotatably mounted at the bottom end of the abutment rod 6. The length direction of the abutment roller 7 is along the width direction of the worktable 1 and is located directly above the grinding belt 41. After the aluminum plate is fixed on the suction cup 2, the rotating roller 4 is driven by the motor to rotate. The rotating roller 4 drives the grinding belt 41 to move on the worktable 1. Then, the piston rod of the first hydraulic cylinder 5 retracts, driving the first lead screw slide rail 51 to descend, so that the abutting roller 7 below the abutting rod 6 abuts against the grinding belt 41. Since the grinding belt 41 has a certain toughness, under the action of pressure, the grinding belt 41 contacts the aluminum plate on the suction cup 2. Due to the high-speed transmission of the grinding belt 41, the surface of the aluminum plate is drawn with the grinding belt 41. Then, the first lead screw slide rail 51 works to drive the abutting rod 6 to slide along the length direction of the worktable 1, so that the grinding belt 41 can draw the aluminum plate surface at different positions, improving the uniformity of the drawing. After the drawing, the first hydraulic cylinder 5 drives the abutting roller 7 to rise, so that the grinding belt 41 is separated from the surface of the aluminum plate.
[0022] Reference Figure 1 and Figure 3 The abutment rod 6 includes a connecting rod 61, a buffer rod 62, and a buffer spring 63. The connecting rod 61 is slidably mounted on the first lead screw guide rail 51. A buffer groove 621 is formed at the bottom end of the connecting rod 61 along its length. The buffer rod 62 is slidably mounted in the buffer groove 621. One end of the buffer spring 63 is connected to the bottom wall of the buffer groove 621, and the other end of the buffer spring 63 is connected to the end wall of the buffer rod 62. When the first hydraulic cylinder 5 drives the abutment rod 6 to descend, causing the abutment roller 7 to abut against the grinding belt 41, the buffer rod 62 slides within the buffer groove 621 under force, and the buffer spring 63 deforms and compresses. The buffer spring 63 can buffer the pressure on the abutment roller 7. When the abutment roller 7 drives the grinding belt 41 to perform wire drawing, the abutment rod 6 can also play a buffering and protective role while ensuring sufficient pressure, reducing the possibility of damage to the aluminum plate.
[0023] Reference Figure 1 and Figure 2The mounting block 31 is slidably mounted on the bending rod 3. A second hydraulic cylinder 32 is fixed to the bending rod 3 by bolts, and the piston rod of the second hydraulic cylinder 32 is connected to the mounting block 31. By using the second hydraulic cylinder 32 to drive the mounting block 31 to slide vertically on the bending rod 3, the height of the grinding belt 41 can be changed, making it convenient to place aluminum plates of different thicknesses between the grinding belt 41 and the suction cup 2. This facilitates the wire drawing process of aluminum plates of different thicknesses and improves the applicability of the device.
[0024] Reference Figure 1 and Figure 2 The worktable 1 has an adjustment groove 8 on its surface, with its length along the width of the worktable 1. Adjustment blocks 81 are fixedly mounted at both ends of the suction cup 2, and these blocks 81 are slidably connected to the inner wall of the adjustment groove 8. A second lead screw slide rail 82 is installed within the adjustment groove 8, with its length along the length of the adjustment groove 8. One adjustment block 81 is slidably connected to the second lead screw slide rail 82. The second lead screw slide rail 82 moves the adjustment block 81 within the adjustment groove 8 along the width of the worktable 1, changing the position of the suction cup 2 on the upper surface of the worktable 1. This facilitates the drawing of different positions on the aluminum plate surface by the abutment roller 7, further improving the applicability of the device. A waste collection trough 9 is located on one side of the adjustment groove 8. Waste from the drawing process falls into the waste collection trough 9 due to inertia, facilitating waste recycling and reducing pollution.
[0025] The implementation principle of the aluminum panel surface drawing device in this application embodiment is as follows: Before drawing the aluminum panel, the aluminum panel is placed on the suction cup 2, and the end wall of the aluminum panel is attached to the positioning plate 21. The positioning plate 21 is used to position the aluminum panel, and the suction cup 2 is used to adsorb and fix the aluminum panel on the surface of the suction cup 2. Then, the piston rod of the first oil cylinder 5 retracts, driving the first lead screw slide rail 51 to descend, so that the abutting roller 7 below the abutting rod 6 abuts against the grinding belt 41. Since the grinding belt 41 has a certain toughness, under the action of pressure, the grinding belt 41 contacts the aluminum panel on the suction cup 2. Due to the high-speed transmission of the grinding belt 41, the surface of the aluminum panel is drawn using the grinding belt 41. Then, the first lead screw slide rail 51 works, driving the abutting rod 6 to slide along the length direction of the worktable 1. This allows the grinding belt 41 to draw the aluminum panel surface at different positions. The whole process has a high degree of automation, good uniformity of drawing, wide applicability, reduces manual labor, and improves drawing efficiency.
[0026] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A device for surface wire drawing treatment of aluminum curtain wall panels, characterized in that: The system includes a worktable (1), a suction cup (2), and a positioning plate (21). The suction cup (2) is set on the surface of the worktable (1), and the positioning plate (21) is set on the suction cup (2). A set of bending rods (3) are symmetrically arranged at both ends of the worktable (1). A mounting block (31) is set on the bending rod (3). A rotating roller (4) is rotatably arranged on the mounting block (31). One of the rotating rollers (4) is rotatably arranged on the mounting block (31) by a motor. A grinding belt (41) is tensioned and sleeved on the rotating roller (4). The worktable (1) is located between the grinding belts (41). A set of first oil cylinders (5) is set on the surface of the worktable (1). A first lead screw slide rail (51) is connected between the piston rods of the first oil cylinders (5). An abutment rod (6) is slidably arranged on the first lead screw slide rail (51). An abutment roller (7) is rotatably arranged at the bottom end of the abutment rod (6).
2. The aluminum panel surface brushing treatment device according to claim 1, characterized in that: The abutment rod (6) includes a connecting rod (61), a buffer rod (62), and a buffer spring (63). The connecting rod (61) is slidably mounted on the first lead screw slide rail (51). A buffer groove (621) is provided at the bottom end of the connecting rod (61). The buffer rod (62) is slidably mounted in the buffer groove (621). One end of the buffer spring (63) is connected to the bottom wall of the buffer groove (621), and the other end of the buffer spring (63) is connected to the end wall of the buffer rod (62).
3. The aluminum panel surface brushing treatment device according to claim 1, characterized in that: The mounting block (31) is slidably mounted on the bending rod (3), and a second oil cylinder (32) is fixedly mounted on the bending rod (3). The piston rod of the second oil cylinder (32) is connected to the mounting block (31).
4. The surface wire drawing device for curtain wall aluminum panels according to claim 1, characterized in that: The surface of the workbench (1) is provided with an adjustment groove (8), the length direction of the adjustment groove (8) is set along the width direction of the workbench (1), the two ends of the suction cup (2) are fixedly provided with adjustment blocks (81), the adjustment blocks (81) are slidably connected to the inner side wall of the adjustment groove (8), and a second lead screw slide rail (82) is provided in the adjustment groove (8), wherein one of the adjustment blocks (81) is slidably connected to the second lead screw slide rail (82).
5. The surface wire drawing device for curtain wall aluminum panels according to claim 1, characterized in that: The surface of the workbench (1) is provided with a waste collection tank (9).
