A ladle purging plug casting mechanism

Abstract

The utility model relates to the technical field of firebrick production, specifically relates to a pouring mechanism of steel ladle air brick, through the shell, the top of shell is fixedly connected with rotating mechanism, the rotating mechanism is used for rotating, the top of rotating mechanism is fixedly connected with the apron, the top of apron is provided with processing mechanism, processing mechanism is used for setting pouring, the bottom of shell is fixedly connected with fixed mechanism, fixed mechanism is used for supporting, the processing mechanism includes the guide ring, the top inner wall of guide ring is clamped with closing assembly, or installs the carbon ring outside the fixed column, then places the fixed column through the installation ring in the shell, the upper end of apron is configured with several insertion columns, then along with the rotating shaft one opens L type board, removes the ring cover, pours into the hole in the guide ring, after high temperature treatment, the carbon ring outside the fixed column will burn the hollow, the guide assembly is installed in the lower part of apron to promote the formation of the hollow.

Description

Technical Field

[0001] This utility model relates to the field of refractory brick production technology, and in particular to a casting mechanism for steel ladle permeable bricks. Background Technology

[0002] Permeable bricks, with their single-hole structure and use of ordinary refractory materials, have uncontrollable permeability, are easily clogged by steel slag, and have a short service life. They are only suitable for smelting ordinary steel grades. In the mid-to-late 20th century, with the popularization of ladle refining technology, permeable bricks evolved towards multi-slit, straight-hole, and diffused structures, and high-performance materials such as silicon carbide and magnesium aluminum spinel were introduced to improve corrosion resistance and permeability stability. This technological progress directly reflects the advancement and greening level of smelting processes. As the steel industry transforms towards high-end and intelligent manufacturing, the research and development of permeable bricks will continue to focus on longevity, precision, and environmental protection, becoming a key link in promoting the high-quality development of the steel industry.

[0003] In the iron and steel smelting industry, permeable bricks in ladles are core components of ladle refining and post-furnace processing, and their performance directly affects the quality of molten steel. Permeable bricks allow argon gas to enter the molten steel through narrow slits, promoting circulation, accelerating the melting of alloys and fluxes, achieving uniformity in steel composition and temperature, and effectively removing non-metallic inclusions and harmful gases.

[0004] In the traditional production process of steel ladle permeable bricks, the reserved gap hole positions and the installation of silicon carbide rods, along with the open mold design, make it easy for the cast material to spill out during vibration. Furthermore, the end face of the finished permeable bricks needs to be additionally processed into an inwardly concave spherical groove, increasing costs. The fixing method makes it difficult to ensure that the plastic strip remains taut during vibration, affecting the straightness of the gap holes. The complex structure and cumbersome preliminary preparation procedures also restrict the improvement of production efficiency. Utility Model Content

[0005] The purpose of this invention is to provide a casting mechanism for permeable bricks in steel ladles, which solves the problem of cumbersome processing procedures.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a casting mechanism for steel ladle permeable bricks, comprising a shell, a rotating mechanism fixedly connected to the top of the shell for rotation, a cover plate fixedly connected to the top of the rotating mechanism, a processing mechanism provided on the top of the cover plate for setting the casting, a fixing mechanism fixedly connected to the bottom of the shell for support, the processing mechanism including a guide ring disposed on the top of the cover plate, a closing component engaged on the top inner wall of the guide ring, a locking component fixedly connected to the top of the closing component, a fixing post provided on the inner wall of the shell, an installation ring slidably connected to the outer wall of the fixing post, a guide component provided on the outer wall of the fixing post, and an insertion post fixedly connected to the bottom of the cover plate.

[0007] The fixing mechanism includes a docking groove, the inner wall of which is located at the bottom of the outer shell, a triangular block is fixedly connected to the outer wall of the docking groove, a connecting piece is fixedly connected to the bottom of the triangular block, a positioning component is engaged with the outer wall of the connecting piece, and a connecting plate is fixedly connected to the bottom of the connecting piece.

[0008] The closure assembly includes a ring cover, the outer wall of which engages with the inner wall of the guide ring, and a fixing block is fixedly connected to the top of the ring cover.

[0009] The engaging assembly includes a rotating shaft, which is fixedly connected to the top of the cover plate, and an L-shaped plate is rotatably connected to the top of the rotating shaft.

[0010] The guiding component includes a fixing plate, which is disposed on the outer wall of the fixing column, and a carbon ring is disposed at the bottom of the outer wall of the fixing column.

[0011] The rotating mechanism includes a docking plate, the outer wall of which is fixedly connected to the outer wall of the cover plate, and a rotating shaft is rotatably connected to the bottom of the docking plate.

[0012] The positioning component includes a semi-arc plate, which is engaged with the outer wall of the connecting plate, and a threaded post is threadedly connected to the top of the semi-arc plate.

[0013] The bottom of the connecting plate is fixedly connected to a bottom column, and the bottom of the bottom column is fixedly connected to a bottom plate.

[0014] This invention relates to a casting mechanism for permeable steel-ladle bricks. First, a carbon ring is installed on the outside of a fixed column. Then, the fixed column is inserted into the outer shell via an installation ring. Several insertion columns are arranged at the upper end of the cover plate. Next, the L-shaped plate is opened along the rotation axis, the ring cover is removed, and casting is performed into the holes within the guide ring. After high-temperature treatment, the carbon ring on the outside of the fixed column will burn out voids, achieving the desired casting process. Furthermore, a guide assembly is installed at the lower part of the cover plate to facilitate the formation of voids.

[0015] A joint groove is provided at the bottom of the shell, and a triangular block is installed on the side wall of the joint groove. A connecting plate is provided at the lower end of the triangular block, and a semi-circular plate is installed on the outside of the connecting plate. A threaded post is provided at the top of the semi-circular plate, and a connecting plate is fixedly connected through the threaded post. A base post is provided at the bottom of the connecting plate. This fixing device can increase the height of the shell, reduce the heat conduction between the shell and the ground, and enhance its stability. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0017] Figure 1 This is a front perspective view of a pouring mechanism for a steel ladle permeable brick proposed in this utility model.

[0018] Figure 2 This is a partial structural breakdown diagram of the casting mechanism for a steel ladle permeable brick proposed in this utility model.

[0019] Figure 3 This is a partial structural diagram of a pouring mechanism for a steel ladle permeable brick proposed in this utility model.

[0020] Figure 4 This is a partial structural diagram of the casting mechanism for a steel ladle permeable brick proposed in this utility model.

[0021] Figure 5 This is a partial structural diagram of the casting mechanism for a steel ladle permeable brick proposed in this utility model.

[0022] Legend:

[0023] 1-Outer shell; 2-Machining mechanism; 201-Guide ring; 202-Closing assembly; 2021-Ring cover; 2022-Fixing block; 203-Interlocking assembly; 2031-Rotating shaft one; 2032-L-shaped plate; 204-Mounting ring; 205-Fixing post; 206-Guide assembly; 2061-Fixing disc; 2062-Carbon ring; 207-Insertion post; 3-Fixing mechanism; 301-Mating groove; 302-Triangular block; 303-Connecting piece; 304-Positioning assembly; 3041-Half-arc plate; 3042-Threaded post; 305-Connecting disc; 4-Rotating mechanism; 401-Mating plate; 402-Rotating shaft two; 5-Cover plate; 6-Bottom post; 7-Bottom plate. Detailed Implementation

[0024] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0025] Please see the appendix Figure 1 - Appendix Figure 3This utility model provides an embodiment of a casting mechanism for a steel ladle permeable brick, comprising a shell 1, a rotating mechanism 4 fixedly connected to the top of the shell 1 for rotation, a cover plate 5 fixedly connected to the top of the rotating mechanism 4, a processing mechanism 2 provided on the top of the cover plate 5 for setting the casting, a fixing mechanism 3 fixedly connected to the bottom of the shell 1 for support, the processing mechanism 2 including a guide ring 201 disposed on the top of the cover plate 5, a closing component 202 engaged on the top inner wall of the guide ring 201, a locking component 203 fixedly connected to the top of the closing component 202, a fixing post 205 provided on the inner wall of the shell 1, and an installation ring 204 slidably connected to the outer wall of the fixing post 205. The outer wall of the cover plate 5 is provided with a guide component 206. The bottom of the cover plate 5 is fixedly connected with an insertion post 207. At the top of the outer shell 1, the rotating mechanism 4 is securely installed and its function is to rotate. Above the rotating mechanism 4, the cover plate 5 is fixedly connected and a processing mechanism 2 is provided on it. This mechanism is used for pouring operations. At the bottom of the outer shell 1, a fixing mechanism 3 is installed and its function is to provide support. The processing mechanism 2 includes a guide ring 201, which is located on the upper part of the cover plate 5. The inner side wall of the guide ring 201 is engaged with the closing component 202. The upper end of the closing component 202 is fixedly connected with the engaging component 203. The inner side wall of the outer shell 1 is provided with a fixing post 205, and its outer side wall is slidably fitted with a ring 204. The outer side wall of the fixing post 205 is also provided with a guide component 206. The lower end of the cover plate 5 is fixedly connected with an insertion post 207.

[0026] Specifically, at the top of the outer casing 1, the rotating mechanism 4 is securely mounted, its main function being to achieve rotation. Above the rotating mechanism 4, the cover plate 5 is tightly fixed, and its surface is equipped with a processing mechanism 2 for performing the pouring task. At the bottom of the outer casing 1, the fixing mechanism 3 is installed to provide stable support. The processing mechanism 2 includes a guide ring 201 located above the cover plate 5. The inner wall of the guide ring 201 is engaged with the closing component 202. The top of the closing component 202 is fixedly connected to the engaging component 203. The inner wall of the outer casing 1 is provided with a fixing post 205, the outer wall of which engages with a sliding mounting ring 204. The outer wall of the fixing post 205 is also equipped with a guide component 206, and the bottom of the cover plate 5 is fixedly connected with an insertion post 207.

[0027] Please see the appendix Figure 2 - Appendix Figure 3The fixing mechanism 3 includes a docking groove 301, the inner wall of which is located at the bottom of the outer shell 1. A triangular block 302 is fixedly connected to the outer wall of the docking groove 301. A connecting piece 303 is fixedly connected to the bottom of the triangular block 302. A positioning component 304 is engaged with the outer wall of the connecting piece 303. A connecting plate 305 is fixedly connected to the bottom of the connecting piece 303. The fixing mechanism 3 is composed of a docking groove 301, the inner wall of which is located at the bottom of the outer shell 1. The outer wall of the docking groove 301 is connected to the triangular block 302. The lower end of the triangular block 302 is fixed to the connecting piece 303. The positioning component 304 is embedded in the outer wall of the connecting piece 303. The lower end of the connecting piece 303 is connected to the connecting plate 305.

[0028] Specifically, the inner wall of the docking groove 301 is located at the bottom of the outer shell 1 to ensure a tight fit with the bottom of the outer shell 1. The outer wall of the docking groove 301 is connected to a triangular block 302 by a sturdy fixing method. The bottom of the triangular block 302 is fixedly connected to a connecting piece 303. The outer wall of the connecting piece 303 is engaged with a positioning component 304. The bottom of the connecting piece 303 is also fixedly connected to a connecting plate 305. The fixing mechanism 3 is mainly located at the bottom of the outer shell 1 by the inner wall of the docking groove 301, so that the fixing mechanism 3 can make full use of the bottom space of the outer shell 1 and ensure the compactness and stability of the overall structure.

[0029] Please see the appendix Figure 3 - Appendix Figure 5 The closing component 202 includes a ring cover 2021, the outer wall of which engages with the inner wall of the guide ring 201. A fixing block 2022 is fixedly connected to the top of the ring cover 2021. The guiding component 206 includes a fixing disk 2061, which is disposed on the outer wall of the fixing post 205. A carbon ring 2062 is disposed at the bottom of the outer wall of the fixing post 205. The positioning component 304 includes a semi-arc plate 3041, which engages with the outer wall of the connecting disk 305. A threaded post 3 is threadedly connected to the top of the semi-arc plate 3041. 042, the closing component 202 is composed of a ring cover 2021, the outer edge of the ring cover 2021 is engaged with the inner edge of the guide ring 201, and the upper end of the ring cover 2021 is firmly connected to the fixing block 2022. The guiding component 206 is composed of a fixing plate 2061, which is installed on the outside of the fixing post 205. A carbon ring 2062 is provided on the bottom outer side of the fixing post 205. The positioning component 304 includes a semi-arc plate 3041, which is engaged with the outside of the connecting plate 305. The top end of the semi-arc plate 3041 is connected to the threaded post 3042 by threads.

[0030] Specifically, the outer wall of the ring cover 2021 is tightly fitted and fixed to the inner wall of the guide ring 201, and the top of the ring cover 2021 is securely connected to a fixing block 2022 to enhance the stability of the overall structure. The guide assembly 206 mainly consists of a fixing disk 2061, which is set on the outer wall of the fixing post 205 to ensure the accuracy of its position and function. A carbon ring 2062 is provided at the bottom of the outer wall of the fixing post 205 to provide additional support and wear resistance. The positioning assembly 304 includes a semi-arc plate 3041, which is precisely fitted and fixed to the outer wall of the connecting disk 305 to ensure its positional accuracy. The top of the semi-arc plate 3041 is connected to a threaded post 3042 via a threaded connection to facilitate adjustment and fixation, further enhancing the stability and functionality of the overall structure.

[0031] Please see the appendix Figure 2 - Appendix Figure 4 The engaging assembly 203 includes a first rotating shaft 2031, which is fixedly connected to the top of the cover plate 5. An L-shaped plate 2032 is rotatably connected to the top of the first rotating shaft 2031. The rotating mechanism 4 includes a docking plate 401, the outer wall of which is fixedly connected to the outer wall of the cover plate 5. A second rotating shaft 402 is rotatably connected to the bottom of the docking plate 401. A bottom post 6 is fixedly connected to the bottom of the connecting disc 305. The base plate 7 is connected, and the engaging assembly 203 includes a first rotating shaft 2031, which is fixed above the cover plate 5. The upper end of the first rotating shaft 2031 is rotatably connected to an L-shaped plate 2032. The rotating mechanism 4 is composed of a docking plate 401, the outer side of which is fixedly connected to the outer side of the cover plate 5. The lower end of the docking plate 401 is rotatably connected to the second rotating shaft 402. The lower end of the connecting plate 305 is fixed with a bottom post 6, and the lower end of the bottom post 6 is fixedly connected to the base plate 7.

[0032] Specifically, the rotating shaft 2031 is securely fixed above the cover plate 5 to ensure it does not shift during operation. The upper part of the rotating shaft 2031 is connected to the L-shaped plate 2032 via a rotatable connection, allowing the L-shaped plate 2032 to rotate flexibly within a certain angle range. The rotating mechanism 4 mainly consists of a docking plate 401, the outer edge of which is tightly connected to the outer edge of the cover plate 5 via a robust fixing method, ensuring the stability of the overall structure. The lower part of the docking plate 401 is connected to another rotating shaft 402 via a rotatable connection, enabling the rotating mechanism 4 to achieve multi-angle adjustment and rotation. In addition, a base column 6 is securely fixed to the lower part of the connecting plate 305, and the lower end of the base column 6 is further connected to the base plate 7 via a fixed connection, thus forming a stable support structure to ensure the stability and reliability of the entire device during operation.

[0033] Working principle: When in use, a carbon ring 2062 is set on the outer wall of the fixing column 205. The fixing column 205 is inserted into the outer shell 1 through the mounting ring 204. Multiple insertion columns 207 are provided on the top of the cover plate 5. After opening the L-shaped plate 2032 along the rotation axis 2031 and removing the ring cover 2021, the carbon ring 2062 set on the outer wall of the fixing column 205 leaves holes after high-temperature combustion, thus achieving the purpose of processing and casting. A guide component 206 is provided at the bottom of the cover plate 5 to increase the formation of the holes.

[0034] A docking groove 301 is provided at the bottom of the outer shell 1. A triangular block 302 is provided on the outer wall of the docking groove 301. A connecting piece 303 is provided at the bottom of the triangular block 302. A semi-arc plate 3041 is provided on the outer wall of the connecting piece 303. A threaded post 3042 is provided at the top of the semi-arc plate 3041. A connecting plate 305 is connected under the fixation of the threaded post 3042. A bottom post 6 is provided at the bottom of the connecting plate 305, so that the fixing mechanism 3 can raise the outer shell 1, reduce the heat exchange between the outer shell 1 and the ground, and increase the stability.

[0035] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A casting mechanism for permeable bricks in a steel ladle, comprising a shell, characterized in that: A rotating mechanism is fixedly connected to the top of the outer shell for rotation. A cover plate is fixedly connected to the top of the rotating mechanism. A processing mechanism is provided on the top of the cover plate for setting the casting. A fixing mechanism is fixedly connected to the bottom of the outer shell for support. The processing mechanism includes a guide ring, which is located on the top of the cover plate. A closing component is engaged with the inner wall of the top of the guide ring. An engaging component is fixedly connected to the top of the closing component. A fixing post is provided on the inner wall of the outer shell. An installation ring is slidably connected to the outer wall of the fixing post. A guide component is provided on the outer wall of the fixing post. An insertion post is fixedly connected to the bottom of the cover plate.

2. The casting mechanism for a steel ladle permeable brick according to claim 1, characterized in that: The fixing mechanism includes a docking groove, the inner wall of which is located at the bottom of the outer shell, a triangular block is fixedly connected to the outer wall of the docking groove, a connecting piece is fixedly connected to the bottom of the triangular block, a positioning component is engaged on the outer wall of the connecting piece, and a connecting plate is fixedly connected to the bottom of the connecting piece.

3. The casting mechanism for a steel ladle permeable brick according to claim 1, characterized in that: The closing assembly includes a ring cover, the outer wall of which engages with the inner wall of a guide ring, and a fixing block is fixedly connected to the top of the ring cover.

4. The casting mechanism for a steel ladle permeable brick according to claim 1, characterized in that: The engaging assembly includes a rotating shaft, which is fixedly connected to the top of the cover plate, and an L-shaped plate is rotatably connected to the top of the rotating shaft.

5. The casting mechanism for a steel ladle permeable brick according to claim 1, characterized in that: The guiding component includes a fixing plate, which is disposed on the outer wall of the fixing column, and a carbon ring is disposed at the bottom of the outer wall of the fixing column.

6. The casting mechanism for a steel ladle permeable brick according to claim 1, characterized in that: The rotating mechanism includes a docking plate, the outer wall of which is fixedly connected to the outer wall of the cover plate, and a rotating shaft is rotatably connected to the bottom of the docking plate.

7. The casting mechanism for a steel ladle permeable brick according to claim 2, characterized in that: The positioning component includes a semi-arc plate, which is engaged with the outer wall of the connecting plate, and a threaded post is threadedly connected to the top of the semi-arc plate.

8. The casting mechanism for a steel ladle permeable brick according to claim 2, characterized in that: The bottom of the connecting plate is fixedly connected to a bottom column, and the bottom of the bottom column is fixedly connected to a bottom plate.

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