A current transformer element handling device

Abstract

The utility model discloses a current transformer element processing device, including feeding module, sorting module and grabbing module, the feeding module includes feeding support and feeding track, the feeding track fixed mounting in the feeding support, the sorting module is located the output side of feeding track, and the sorting module includes sorting support, first sorting unit and second sorting unit, first sorting unit with second sorting unit all install in sorting support, first sorting unit with second sorting unit all include sorting cylinder, slide rail assembly and sorting block. The utility model discloses a current transformer element processing device, overcomes the low efficiency of current transformer element processing in the prior art, the problem of insufficient degree of automation, poor stability, realizes the automation of element feeding, double -line parallel sorting and grabbing, and promotes the processing efficiency and reliability.

Description

Technical Field

[0001] This utility model belongs to the technical field of current transformer production equipment, and specifically relates to a current transformer component processing device. Background Technology

[0002] In the production process of current transformers, the loading, sorting, and transfer of current transformer components are critical steps. Traditional methods rely heavily on manual operation or semi-automated equipment, which has the following shortcomings: manual sorting and gripping are inefficient and cannot meet the needs of mass production; manual operation is prone to component damage or misalignment due to fatigue or operational errors, affecting the accuracy of subsequent processing; existing automated equipment is mostly single-line processing, which limits processing speed, and some equipment has a complex structure, insufficient stability in sorting and gripping, and high maintenance costs.

[0003] Therefore, further improvements will be made to address the aforementioned issues. Utility Model Content

[0004] The main purpose of this utility model is to provide a current transformer component processing device, which overcomes the problems of low processing efficiency, insufficient automation, and poor stability of current transformer components in the prior art by linking a feeding module, a sorting module, and a gripping module. It realizes automated feeding of components, parallel sorting and gripping of dual lines, and improves processing efficiency and reliability.

[0005] To achieve the above objectives, this utility model provides a current transformer component processing device, including a feeding module, a sorting module, and a gripping module, wherein:

[0006] The feeding module includes a feeding bracket and a feeding track, and the feeding track is fixedly installed on the feeding bracket;

[0007] The sorting module is located on the output side of the feeding track, and includes a sorting bracket, a first sorting unit, and a second sorting unit. Both the first and second sorting units are mounted on the sorting bracket. Each of the first and second sorting units includes a sorting cylinder, a slide rail assembly, and a sorting block. The sorting cylinder is located on one side of the slide rail assembly, and the sorting block is mounted on the slide rail assembly. The sorting block is fixedly connected to the drive end of the sorting cylinder, and the sorting block has a placement area that matches the shape of the product. The sorting bracket has a first limiting block, and the sorting blocks of the first and second sorting units are located between the first limiting block and the feeding track and are in close contact with each other.

[0008] The gripping module includes a first gripping unit and a second gripping unit. The first gripping unit is located on the side closer to the first sorting unit, and the second gripping unit is located on the side closer to the second sorting unit. The first gripping unit is used to grip products on the sorting block of the first sorting unit, and the second gripping unit is used to grip products on the sorting block of the second sorting unit.

[0009] As a further preferred embodiment of the above technical solution, both the first gripping unit and the second gripping unit include a gripping bracket, a first cylinder, a first drive plate, a second cylinder, a second drive plate, and a gripping cylinder, wherein:

[0010] Both the first cylinder and the first drive plate are mounted on the gripping bracket, and the first drive plate is fixedly connected to the drive end of the first cylinder.

[0011] The second cylinder and the second drive plate are both mounted on the first drive plate, and the second drive plate is fixedly connected to the drive end of the second cylinder;

[0012] The gripping cylinder is mounted on the second drive plate and is used to grip products located in the sorting block.

[0013] As a further preferred embodiment of the above technical solution, the first cylinder is used to drive the first drive plate to move in a horizontal position.

[0014] As a further preferred embodiment of the above technical solution, the second cylinder is used to drive the second drive plate to move in a vertical position.

[0015] As a further preferred embodiment of the above technical solution, the gripping bracket is provided with a reinforcing plate.

[0016] The beneficial effects of this utility model are as follows:

[0017] High processing efficiency: By setting up first and second sorting units and first and second gripping units, two parallel sorting and gripping lines are formed, which can process two components at the same time, greatly improving the processing speed and making it suitable for mass production scenarios.

[0018] High degree of automation: The entire process from component loading and sorting to gripping is automated, reducing manual intervention, lowering labor costs and operational errors, and improving production consistency.

[0019] High motion precision: Each unit moves smoothly and with high positional accuracy through cylinder drive and slide rail assembly; the first limit block of the sorting bracket ensures that the components accurately enter the sorting area, further guaranteeing the accuracy of sorting and gripping.

[0020] Stable and reliable structure: The reinforcing plate of the gripping bracket enhances the overall structural strength, and the connection of each component is firm, which can ensure long-term stable operation and reduce maintenance costs.

[0021] Highly adaptable: The placement area of ​​the sorting blocks matches the shape of the current transformer components, which can be adapted to components of specific shapes. By changing the sorting blocks with different shaped placement areas, it can also meet the processing needs of components of various specifications. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model.

[0023] Figure 2 This is a structural diagram of the feeding module and sorting module of this utility model.

[0024] Figure 3 This is a schematic diagram of the gripping unit of this utility model.

[0025] The reference numerals in the attached drawings include: 1. Feeding module; 11. Feeding bracket; 12. Feeding track; 2. Sorting module; 21. Sorting bracket; 211. First limiting block; 22. First sorting unit; 221. Sorting cylinder; 222. Slide rail assembly; 223. Sorting block; 23. Second sorting unit; 3. Gripping module; 31. First gripping unit; 311. Gripping bracket; 3111. Reinforcing plate; 312. First cylinder; 313. First drive plate; 314. Second cylinder; 315. Second drive plate; 316. Gripping cylinder; 32. Second gripping unit; 4. Product. Detailed Implementation

[0026] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art. The basic principles of the present invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0027] This utility model discloses a current transformer element processing device. The specific embodiments of the utility model are further described below with reference to preferred embodiments.

[0028] In the embodiments of this utility model, those skilled in the art will note that the products and the like involved in this utility model can be considered as prior art.

[0029] Preferred embodiment.

[0030] like Figure 1-3As shown, this utility model discloses a current transformer component processing device, including a feeding module 1, a sorting module 2, and a gripping module 3, wherein:

[0031] The feeding module 1 includes a feeding bracket 11 and a feeding track 12. The feeding track 12 is fixedly installed on the feeding bracket 11. The feeding track 12 adopts a conveyor belt structure. The current transformer components to be processed are placed on the feeding track 12. The components are transported to the sorting module 2 by the transmission of the conveyor belt until the components reach the output side of the feeding track 12.

[0032] The sorting module 2 is located on the output side of the feeding track 12 and includes a sorting bracket 21, a first sorting unit 22, and a second sorting unit 23. Both the first sorting unit 22 and the second sorting unit 23 are mounted on the sorting bracket 21 and each includes a sorting cylinder 221, a slide rail assembly 222, and a sorting block 223. The sorting cylinder 221 is located on one side of the slide rail assembly 222. The sorting block 223 is mounted on the slider of the slide rail assembly 222 and is fixedly connected to the drive end of the sorting cylinder 221. The sorting block 223 has a placement area that matches the shape of the current transformer element.

[0033] The sorting bracket 21 is equipped with a first limiting block 211. In the initial state, the sorting blocks 223 of the first sorting unit 22 and the sorting blocks 223 of the second sorting unit 23 are located between the first limiting block 211 and the feeding track 12 and are in close contact with each other. When the component is output from the output side of the feeding track 12, the sorting cylinders 221 of the first sorting unit 22 and the second sorting unit 23 are first activated to drive the two sorting blocks 223 to move along their respective slide rail assemblies 222 until the placement areas of the two sorting blocks 223 are aligned with the output side of the feeding track 12. The component enters the placement area under the action of the transmission force, and the first limiting block 211 limits the component to ensure that the two components fall accurately into the placement areas of the first sorting unit 22 and the second sorting unit 23 respectively. Subsequently, the sorting cylinder 221 is restarted, and the sorting block 223 of the first sorting unit 22 moves along the slide rail assembly 222 toward the first gripping unit 31 with the component. The sorting block 223 of the second sorting unit 23 moves along the second gripping unit 32 with the component, thus completing the left and right sorting of the component.

[0034] The gripping module 3 includes a first gripping unit 31 and a second gripping unit 32. The first gripping unit 31 is located on the side closer to the first sorting unit 22, and the second gripping unit 32 is located on the side closer to the second sorting unit 23. The first gripping unit 31 is used to grip the product 4 on the sorting block of the first sorting unit 22, and the second gripping unit 32 is used to grip the product 4 on the sorting block of the second sorting unit 23.

[0035] Both the first gripping unit 31 and the second gripping unit 32 include a gripping bracket 311, a first cylinder 312, a first drive plate 313, a second cylinder 314, a second drive plate 315, and a gripping cylinder 316. The first cylinder 312 and the first drive plate 313 are mounted on the gripping bracket 311 via a slide rail assembly. The first drive plate 313 is connected to the drive end of the first cylinder 312. When the first cylinder 312 extends or retracts, it drives the first drive plate 313 to move horizontally. The second cylinder 314 and the second drive plate 315 are mounted on the first drive plate 313 via a slide rail assembly. The second drive plate 315 is connected to the drive end of the second cylinder 314. When the second cylinder 314 extends or retracts, it drives the second drive plate 315 to move vertically. The gripping cylinder 316 is mounted on the second drive plate 315 and is used to grip the product 4 located on the sorting block.

[0036] When the sorting block 223 of the first sorting unit 22 moves with the component into the gripping range of the first gripping unit 31, the first cylinder 312 drives the first drive plate 313 to move horizontally, adjusting the horizontal position of the gripping cylinder 316; then the second cylinder 314 drives the second drive plate 315 to move vertically, adjusting the height of the gripping cylinder 316 so that the gripping cylinder 316 is aligned with the component; finally, the gripping cylinder 316 actuates to grip the component, completing the gripping process. The working process of the second gripping unit 32 is the same as that of the first gripping unit 31, realizing the gripping of the component on the second sorting unit 23.

[0037] The reinforcing plate 3111 on the gripping bracket 311 enhances the strength of the bracket, ensuring that the bracket does not deform significantly during the gripping process and guaranteeing gripping accuracy.

[0038] It is worth mentioning that the technical features of the product involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and possible control method and spatial arrangement of these technical features can be adopted by conventional choices in the field and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated in detail.

[0039] For those skilled in the art, modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A current transformer element processing device, characterized in that, It includes a feeding module, a sorting module, and a gripping module, among which: The feeding module includes a feeding bracket and a feeding track, and the feeding track is fixedly installed on the feeding bracket; The sorting module is located on the output side of the feeding track, and includes a sorting bracket, a first sorting unit, and a second sorting unit. Both the first and second sorting units are mounted on the sorting bracket. Each of the first and second sorting units includes a sorting cylinder, a slide rail assembly, and a sorting block. The sorting cylinder is located on one side of the slide rail assembly, and the sorting block is mounted on the slide rail assembly. The sorting block is fixedly connected to the drive end of the sorting cylinder, and the sorting block has a placement area that matches the shape of the product. The sorting bracket has a first limiting block, and the sorting blocks of the first and second sorting units are located between the first limiting block and the feeding track and are in close contact with each other. The gripping module includes a first gripping unit and a second gripping unit. The first gripping unit is located on the side closer to the first sorting unit, and the second gripping unit is located on the side closer to the second sorting unit. The first gripping unit is used to grip products on the sorting block of the first sorting unit, and the second gripping unit is used to grip products on the sorting block of the second sorting unit.

2. The current transformer element processing device according to claim 1, characterized in that, Both the first gripping unit and the second gripping unit include a gripping bracket, a first cylinder, a first drive plate, a second cylinder, a second drive plate, and a gripping cylinder, wherein: Both the first cylinder and the first drive plate are mounted on the gripping bracket, and the first drive plate is fixedly connected to the drive end of the first cylinder. The second cylinder and the second drive plate are both mounted on the first drive plate, and the second drive plate is fixedly connected to the drive end of the second cylinder; The gripping cylinder is mounted on the second drive plate and is used to grip products located in the sorting block.

3. The current transformer element processing device according to claim 2, characterized in that, The first cylinder is used to drive the first drive plate to move in a horizontal position.

4. The current transformer element processing device according to claim 3, characterized in that, The second cylinder is used to drive the second drive plate to move in a vertical position.

5. The current transformer element processing device according to claim 4, characterized in that, The gripping bracket is equipped with a reinforcing plate.

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